Bard Wall Mounted Gas Electric User Manual
General Notes
- Revised and/or additional pages may be issued from time to time.
- A complete and current manual consists of pages shown in the following contents section.
Important
- Contact the installing and/or local Bard distributor for all parts requirements. Make sure to have the complete model and serial number available from the unit rating plate.
CABINET COMPONENTS
Drawing
| No | Part No. | Description | All Models
|
| 1 | 501-570-* | Right Side Assembly | X |
| 2 | S153-326-* | Vestibule Service Door | X |
| 3 | 105X1073 | Right Evaporator Support Angle | X |
| 4 | 541-266 | Right Drain Pan Support Assembly | X |
| 5 | S523-123 | Drain Pan Assembly | X |
| 6 | 105-1080 | Evaporator Coil Fill Angle | X |
| 7 | 509-156 | Upper Back | X |
| 8 | 111-063 | Supply Air Frame | 2 |
| 9 | 103-439 | Heat Exchanger Support Offset | X |
| 10 | Heat Exch Assy | See Burner Components Diagram | |
| 11 | 105-1066 | Lower Heat Exchanger Deflector | X |
| 12 | 135-216 | Inner Air Baffle | X |
| 13 | 165-586-* | Top Rain Channel | X |
| 14 | 507-246-* | Top Assembly | X |
| 15 | 135-184 | Right Heat Exchanger Deflector | X |
| 16 | 105Y1073 | Left Evaporator Support Angle | X |
| 17 | 105-1076 | Top Heat Exchanger Deflector | X |
| 18 | 501-788-* | Left Side Assembly | X |
| 19 | 543-070-* | Left Access Cover | X |
| 20 | 105-1070 | Left Support Angle | X |
| 21 | S121-484 | Blower Partition | X |
| 23 | S919-0009 | Filter Tray | X |
| 24 | 1921-051 | Vent Terminal Gasket | X |
| 25 | 118-084-* | Side Grille | 2 |
| Continued on page 4 for standard units and on page 5 for dehumidification units | |||
- Exterior cabinet parts are manufactured with various paint color options.
To ensure the proper paint color is received, include the complete model number and serial number of the unit for which parts are being ordered.
Drawing
| No. | Part No. | Description | 42G4-A | W42G4-B | W42G4-C | W48G4-A | W48G4-B | W48G4-C | W60G4-A | W60G4-B | W60G4-C |
| 27 | 553-562-* | Filter Access Panel Assembly | X | X | X | X | X | X | X | X | X |
| 28 | S553-561-* | Front Door Assembly | X | X | X | X | X | X | X | X | X |
| 29 | 553-327-* | Vent Option Door Assembly | X | X | X | X | X | X | X | X | X |
| 30 | 169-119 | Outer Vent Hood | X | X | X | X | X | X | X | X | X |
| 31 | 169-120 | Inner Vent Hood | X | X | X | X | X | X | X | X | X |
| 32 | WGBFAD-5 | Barometric Fresh Air Damper | X | X | X | X | X | X | X | X | X |
| 33 | 118-048-* | Condenser Grille | X | X | X | X | X | X | X | X | X |
| 34 | 549-131-* | Right Front Corner Assembly | X | X | X | X | X | X | X | X | X |
| 35 | S135-181-* | Air Intake Hood | X | X | X | X | X | X | X | X | X |
| 36 | S134-182-* | Air Intake Back | X | X | X | X | X | X | X | X | X |
| 37 | 125-024 | Fan Shroud | X | X | X | X | X | X | X | X | X |
| 38 | 542-072 | Condenser Partition Blank Off Plate | X | X | X | X | X | X | X | X | X |
| 39 | 541-398 | Heat Exchanger Support Assembly | X | X | X | X | X | X | X | X | X |
| 40 | 142-071 | Filter Blank Off Plate | X | X | X | X | X | X | X | X | X |
| 41 | 127-561 | Lower Base | X | X | X | X | X | X | X | X | X |
| 42 | 103-438 | Lower Base Offset | 3 | 3 | 3 | 3 | 3 | 3 | 3 | 3 | 3 |
| 43 | 517-408 | Control Panel Assembly | X | X | X | X | X | X | X | X | X |
| 44 | 521-420 | Condenser Partition Assembly | X | X | X | X | X | X | X | X | X |
| 45 | 509-157 | Lower Back Assembly | X | X | X | X | X | X | X | X | X |
| 46 | 113-268 | Manifold Bracket | X | X | X | X | X | X | X | X | X |
| 47 | 113-140 | Bottom Support Bracket | X | X | X | X | X | X | X | X | X |
| 48 48 | S133-163 S133-318 | Circuit Breaker Inner Door Toggle Disconnect Inner Door | X | X | X | X | X | X | X | X | X |
| 49 | S533-162-* | Control Panel Cover Assembly | X | X | X | X | X | X | X | X | X |
| 50 | S153-328-* | Disconnect Access Door | X | X | X | X | X | X | X | X | X |
| 51 | 134-193 | Conduit Access Panel | X | X | X | X | X | X | X | X | X |
| 52 | 156-029 | Conduit Entrance Plate | X | X | X | X | X | X | X | X | X |
| 53 | 553-388-* | Upper Door Assembly | X | X | X | X | X | X | X | X | X |
| NS | 5252-033 | Bard Nameplate | X | X | X | X | X | X | X | X | X |
Drawing
| No. | Part No. | Description | W42G4DA | W42G4DB | W42G4DC | W48G4DA | W48G4DB
| W48G4DC | W60G4DA | W60G4DB | W60G4DC |
| 27 | 553-562-* | Filter Access Panel Assembly | X | X | X | X | X | X | X | X | X |
| 28 | S553-561-* | Front Door Assembly | X | X | X | X | X | X | X | X | X |
| 29 | 553-327-* | Vent Option Door Assembly | X | X | X | X | X | X | X | X | X |
| 30 | 169-119 | Outer Vent Hood | X | X | X | X | X | X | X | X | X |
| 31 | 169-120 | Inner Vent Hood | X | X | X | X | X | X | X | X | X |
| 32 | WGBFAD-5 | Barometric Fresh Air Damper | X | X | X | X | X | X | X | X | X |
| 33 | 118-048-* | Condenser Grille | X | X | X | X | X | X | X | X | X |
| 34 | 549-131-* | Right Front Corner Assembly | X | X | X | X | X | X | X | X | X |
| 35 | S135-181-* | Air Intake Hood | X | X | X | X | X | X | X | X | X |
| 36 | S134-182-* | Air Intake Back | X | X | X | X | X | X | X | X | X |
| 37 | 125-024 | Fan Shroud | X | X | X | X | X | X | X | X | X |
| 38 | 542-136 | Condenser Partition Blank Off Plate | X | X | X | X | X | X | X | X | X |
| 39 | 541-398 | Heat Exchanger Support Assembly | X | X | X | X | X | X | X | X | X |
| 40 | 142-071 | Filter Blank Off Plate | X | X | X | X | X | X | X | X | X |
| 41 | 127-561 | Lower Base | X | X | X | X | X | X | X | X | X |
| 42 | 103-438 | Lower Base Offset | 3 | 3 | 3 | 3 | 3 | 3 | 3 | 3 | 3 |
| 43 | 517-408 | Control Panel Assembly | X | X | X | X | X | X | X | X | X |
| 44 | 521-447 | Condenser Partition Assembly | X | X | X | X | X | X | X | X | X |
| 45 | 509-157 | Lower Back Assembly | X | X | X | X | X | X | X | X | X |
| 46 | 113-268 | Manifold Bracket | X | X | X | X | X | X | X | X | X |
| 47 | 113-140 | Bottom Support Bracket | X | X | X | X | X | X | X | X | X |
| 48 48 | S133-163 S133-318 | Circuit Breaker Inner Door Toggle Disconnect Inner Door | X | X | X | X | X | X | X | X | X |
| 49 | S533-162-* | Control Panel Cover Assembly | X | X | X | X | X | X | X | X | X |
| 50 | S153-328-* | Disconnect Access Door | X | X | X | X | X | X | X | X | X |
| 51 | 134-193 | Conduit Access Panel | X | X | X | X | X | X | X | X | X |
| 52 | 156-029 | Conduit Entrance Plate | X | X | X | X | X | X | X | X | X |
| 53 | 553-388-* | Upper Door Assembly | X | X | X | X | X | X | X | X | X |
| NS | 5252-033 | Bard Nameplate | X | X | X | X | X | X | X | X | X |
Exterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received include the complete model number and serial number of the unit for which parts are being ordered.
FUNCTIONAL COMPONENTS
Drawing
| No. | Part No. | Description | W42G4-A | W42G4-B | W42G4-C | W48G4-A | W48G4-B | W48G4-C | W60G4-A | W60G4-B | 60G4-C |
| 1 1 1 1 1 1 | S900-377-001 S900-378-001 S900-377-002 S900-378-002 S900-377-003 S900-378-003 | Complete Blower Assembly 230/208 Complete Blower Assembly 460V Complete Blower Assembly 230/208 Complete Blower Assembly 460V Complete Blower Assembly 230/208 Complete Blower Assembly 460V | X | X | X | X | X | X | X | X | X |
| 2 2 2 | 7004-027 7003-030 7004-064 | 20 x 30 x 2 MERV 8 Filter (Standard) 20 x 30 x 1 AF Filter 20 x 30 x 2 MERV 13 Filter | X O O | X O O | X O O | X O O | X O O | X O O | X O O | X O O | X O O |
| 3 | S5151-060 | Fan Blade | X | X | X | X | X | X | X | X | X |
| 4 4 4 4 4 4 | 5051-179BX 5054-179BX 5051-180BX 5054-180BX 5051-235BX 5054-235BX | Condenser Coil Coated Condenser Coil Condenser Coil Coated Condenser Coil Condenser Coil Coated Condenser Coil | X O | X O | X O | X O | X O | X O | X O | X O | X O |
| 5 5 5 5 | 5060-106BX 5062-106BX 5060-105BX 5062-105BX | Evaporator Coil Coated Evaporator Coil Evaporator Coil Coated Evaporator Coil | X O | X O | X O | X O | X O | X O | X O | X O | X O |
| 6 | Heat Exch. | See Burner Components Diagram | X | X | X | X | X | X | X | X | X |
| 7 | 8406-103 | .55″ + .05″ Pressure Switch | X | X | X | X | X | X | X | X | X |
| 8 8 8 | S800-0448 S800-0491 S800-0490 | Distributor/Orifice .070 Distributor/Orifice .075 Distributor/Orifice .084 | X | X | X | X | X | X | X | X | X |
| 9 9 | 8109-014 8109-015 | Induced Draft Blower 230V w/Transition Induced Draft Blower 460V w/Transition | X | X | X | X | X | X | X | X | X |
| 10 | 8600-011 | Suppression Ignition Cable | X | X | X | X | X | X | X | X | X |
| 11 | 3000-1615 | Wire Assembly | X | X | X | X | X | X | X | X | X |
| 12 | 8200-004 | Fan Motor Mount | X | X | X | X | X | X | X | X | X |
| 13 13 13 13 | S8105-068 S8105-071 S8106-053 S8106-066 | Motor 230/208V Motor 460V Motor 230/208V Motor 460V | X | X | X | X | X | X | X | X | X |
| 14 14 14 14 14 14 14 14 14 | 8000-362 8000-363 8000-364 8000-332 8000-333 8000-334 8000-421 8000-422 8000-423 | Compressor ZP36K5E-PFV-130 Compressor ZP36K5E-TF5-130 Compressor ZP36K5E-TFD-130 Compressor ZP42K5E-PFV-130 Compressor ZP42K5E-TF5-130 Compressor ZP42K5E-TFD-130 Compressor ZP61K6E-PFV-130 Compressor ZP61K6E-TF5-130 Compressor ZP61K6E-TFD-130 | X | X | X | X | X | X | X | X | X |
| 15 | 8406-142 | High Pressure Switch | X | X | X | X | X | X | X | X | X |
| 16 | 8406-140 | Low Pressure Switch | X | X | X | X | X | X | X | X | X |
| 17 | S8406-105 | Low Ambient Control (Part of CMA-46 LAC Kit) | O | O | O | O | O | O | O | O | O |
| NS | 8408-048 | Freeze Stat (Part of CMA-46 LAC Kit) | O | O | O | O | O | O | O | O | O |
| NS | CMA-46 | Complete Low Ambient Kit | O | O | O | O | O | O | O | O | O |
| NS | 6031-009 | Coremax Valve Core | X | X | X | X | X | X | X | X | X |
Drawing
| No. | Part No. | Description | W42G4DA | W42G4DB | W42G4DC | W48G4DA | W48G4DB | W48G4DC | W60G4DA | W60G4DB | 60G4DC |
| 1 1 1 1 1 1 | 900-377-001 900-378-001 900-377-002 900-378-002 900-377-003 900-378-003 | Complete Blower Assembly 230/208 Complete Blower Assembly 460V Complete Blower Assembly 230/208 Complete Blower Assembly 460V Complete Blower Assembly 230/208 Complete Blower Assembly 460V | X | X | X | X | X | X | X | X | X |
| 2 2 2 | 7004-027 7003-030 7004-064 | 20 x 30 x 2 MERV 8 Filter (Standard) 20 x 30 x 1 AF Filter 20 x 30 x 2 MERV 13 Filter | X O O | X O O | X O O | X O O | X O O | X O O | X O O | X O O | X O O |
| 3 | S5151-060 | Fan Blade | X | X | X | X | X | X | X | X | X |
| 4 4 4 4 4 4 | 5051-179BX 5054-179BX 5051-180BX 5054-180BX 5051-235BX 5054-235BX | Condenser Coil Coated Condenser Coil Condenser Coil Coated Condenser Coil Condenser Coil Coated Condenser Coil | X O | X O | X O | X O | X O | X | X O | X O | X O |
| 5 5 5 5 | 917-0059BX 917-0061BX 917-0060BX 917-0062BX | Evaporator Coil w/Reheat Coil Coated Evaporator Coil w/Reheat Coil Evaporator Coil w/Reheat Coil Coated Evaporator Coil w/Reheat Coil | X O | X O | X O | X O | X O | X O | X O | X O | X O |
| 6 | Heat Exch. | See Burner Components Diagram | X | X | X | X | X | X | X | X | X |
| 7 | 8406-103 | .55″ + .05″ Pressure Switch | X | X | X | X | X | X | X | X | X |
| 8 8 | 5625-008 5625-036 | Distributor Distributor | X | X | X | X | X | X | X | X | X |
| 9 9 | 8109-014 8109-015 | Induced Draft Blower 230V w/Transition Induced Draft Blower 460V w/Transition | X | X | X | X | X | X | X | X | X |
| 10 | 8600-011 | Suppression Ignition Cable | X | X | X | X | X | X | X | X | X |
| 11 | 3000-1615 | Wire Assembly | X | X | X | X | X | X | X | X | X |
| 12 | 8200-004 | Fan Motor Mount | X | X | X | X | X | X | X | X | X |
| 13 13 13 13 | S8105-066 S8105-071 S8106-053 S8106-066 | Motor 230/208V Motor 460V Motor 230/208V Motor 460V | X | X | X | X | X | X | X | X | X |
| 14 14 14 14 14 14 14 14 14 | 8000-362 8000-363 8000-364 8000-332 8000-333 8000-334 8000-421 8000-422 8000-423 | Compressor ZP36K5E-PFV-130 Compressor ZP36K5E-TF5-130 Compressor ZP36K5E-TFD-130 Compressor ZP42K5E-PFV-130 Compressor ZP42K5E-TF5-130 Compressor ZP42K5E-TFD-130 Compressor ZP61K6E-PFV-130 Compressor ZP61K6E-TF5-130 Compressor ZP61K6E-TFD-130 | X | X | X | X | X | X | X | X | X |
| 15 | 8406-142 | High Pressure Switch | X | X | X | X | X | X | X | X | X |
| 16 | 8406-140 | Low Pressure Switch | X | X | X | X | X | X | X | X | X |
| 17 | S8406-105 | Low Ambient Control (Part of CMA-45 LAC Kit) | O | O | O | O | O | O | O | O | O |
| NS | CMA-45 | Low Ambient Control | O | O | O | O | O | O | O | O | O |
| NS | 8408-048 | Freeze Thermostat | X | X | X | X | X | X | X | X | X |
| NS NS | 5651-245 5651-248 | Expansion Valve Expansion Valve | X | X | X | X | X | X | X | X | X |
| NS | 5651-246 | EEV Cable and Stator | X | X | X | X | X | X | X | X | X |
| NS | 8408-056 | EEV Thermistor | X | X | X | X | X | X | X | X | X |
| NS | 8406-158 | Transducer | X | X | X | X | X | X | X | X | X |
| NS | 5651-219 | Check Valve | X | X | X | X | X | X | X | X | X |
| NS | 5650-048 | Molded Plug | X | X | X | X | X | X | X | X | X |
| NS | 5650-051 | Three Way Valve with Solenoid | X | X | X | X | X | X | X | X | X |
| NS | 5201-022 | Filter Drier | X | X | X | X | X | X | X | X | X |
| NS | 5650-046 | Solenoid Coil 24V | X | X | X | X | X | X | X | X | X |
| NS | 6031-009 | Coremax Valve Core | X | X | X | X | X | X | X | X | X |
BURNER COMPONENTS
Drawing
| No. | Part No | Description | W42G4**XB | 42G4**NB | W42G4**XC | W42G4**NC | W42G4**XD |
| 1 | S171-315 | Heat Exchanger Assembly 75K | X | X | |||
| 1 | S171-317 | Heat Exchanger Assembly 100K | X | X | |||
| 1 | S171-319 | Heat Exchanger Assembly 125K | X | ||||
| 2 | 113-268 | Manifold Bracket | X | X | X | X | X |
| 4 | 8402-180 | Limit Control L140-30 | X | X | |||
| 4 | 8402-178 | Limit Control L120-30 | X | X | |||
| 4 | 8402-177 | Limit Control L115-30 | X | ||||
| 5 | 9010-083 | NOx Screen | 3 | 4 | |||
| 6 | 1921-025-4600 | 46″ Glas-Tak Tape | X | X | X | X | X |
| 7 | 168-126 | Collector Box | X | X | |||
| 7 | 168-127 | Collector Box | X | X | |||
| 7 | 168-128 | Collector Box | X | ||||
| 8 | 1921-044 | Gasket Set | X | X | X | X | X |
| 9 | 5809-013 | 3″ Cast Inducer Transition | X | X | X | X | X |
| 10 | 5809-017 | 3.031″ x 4.625″ Transition | X | X | X | X | X |
| 11 | 9010-079 | Orifice 2.40mm (.0960 diameter) | 3 | 4 | 5 | ||
| 11 | 9010-082 | Orifice 2.30mm (10% derate & .0905 diameter) | 3 | 3 | 4 | 4 | 5 |
| 12 | 1012-314 | U Clip Fastener | 4 | 4 | 4 | 4 | 4 |
| 13 | 163-049 | Burner Box | X | X | |||
| 13 | 163-052 | Burner Box | X | X | |||
| 13 | 163-051 | Burner Box | X | ||||
| 14 | 141-493 | Flame Rollout Support | X | X | |||
| 14 | 141-494 | Flame Rollout Support | X | X | |||
| 14 | 141-439 | Flame Rollout Support | X | ||||
| 15 | 8402-124 | Flame Rollout Switch L270 | X | X | X | X | X |
| 16 | 9010-078 | In-Shot Burner 2.5 x 4.5 | 3 | 3 | 4 | 4 | 5 |
| 17 | 163-041 | Burner Support | X | X | |||
| 17 | 163-043 | Burner Support | X | X | |||
| 17 | 163-045 | Burner Support | X | ||||
| 18 | 8554-024 | DSI Spark Igniter | X | X | X | X | X |
| 19 | 8554-025 | Flame Sensor | X | X | X | X | X |
| 20 | 5818-054 | 3-Hole Gas Manifold – 1/2” | X | X | |||
| 20 | 5818-055 | 4-Hole Gas Manifold – 1/2” | X | X | |||
| 20 | 5818-056 | 5-Hole Gas Manifold – 1/2” | X | ||||
| 21 | 5651-160 | Natural Gas Valve 1/2 x 1/2 | X | X | X | X | X |
| 22 | 168-135 | Tube Brace 3 Burner | X | X | |||
| 22 | 168-134 | Tube Brace 4 Burner | X | X | |||
| 22 | 168-133 | Tube Brace 5 Burner | X | ||||
| 23 | 112-475 | Limit Bracket | X | X | X | X | X |
| NS | S400-0183 | Orifice Parts Bag 3 Tube 75K | X | X | |||
| NS | S400-0184 | Orifice Parts Bag 4 Tube 100K | X | X | |||
| NS | S400-0185 | Orifice Parts Bag 5 Tube 125K | X | ||||
| NS | 8600-011 | Ignition Cable | X | X | X | X | X |
Drawing
| No. | Part No. | Description | W48G4**XB | W48G4**NB | W48G4**XC | W48G4**NC | W48G4**XD
|
| 1 | S171-315 | Heat Exchanger Assembly 75K | X | X | |||
| 1 | S171-317 | Heat Exchanger Assembly 100K | X | X | |||
| 1 | S171-319 | Heat Exchanger Assembly 125K | X | ||||
| 2 | 113-268 | Manifold Bracket | X | X | X | X | X |
| 4 | 8402-180 | Limit Control L140-30 | X | X | |||
| 4 | 8402-178 | Limit Control L120-30 | X | X | |||
| 4 | 8402-177 | Limit Control L115-30 | X | ||||
| 5 | 9010-083 | NOx Screen | 3 | 4 | |||
| 6 | 1921-025-4600 | 46″ Glas-Tak Tape | X | X | X | X | X |
| 7 | 168-126 | Collector Box | X | X | |||
| 7 | 168-127 | Collector Box | X | X | |||
| 7 | 168-128 | Collector Box | X | ||||
| 8 | 1921-044 | Gasket Set | X | X | X | X | X |
| 9 | 5809-013 | 3″ Cast Inducer Transition | X | X | X | X | X |
| 10 | 5809-017 | 3.031″ x 4.625″ Transition | X | X | X | X | X |
| 11 | 9010-079 | Orifice 2.40mm (.0960 diameter) | 3 | 4 | 5 | ||
| 11 | 9010-082 | Orifice 2.30mm (10% derate & .0905 diameter) | 3 | 3 | 4 | 4 | 5 |
| 12 | 1012-314 | U Clip Fastener | 4 | 4 | 4 | 4 | 4 |
| 13 | 163-049 | Burner Box | X | X | |||
| 13 | 163-052 | Burner Box | X | X | |||
| 13 | 163-051 | Burner Box | X | ||||
| 14 | 141-493 | Flame Rollout Support | X | X | |||
| 14 | 141-494 | Flame Rollout Support | X | X | |||
| 14 | 141-439 | Flame Rollout Support | X | ||||
| 15 | 8402-124 | Flame Rollout Switch L270 | X | X | X | X | X |
| 16 | 9010-078 | In-Shot Burner 2.5 x 4.5 | 3 | 3 | 4 | 4 | 5 |
| 17 | 163-041 | Burner Support | X | X | |||
| 17 | 163-043 | Burner Support | X | X | |||
| 17 | 163-045 | Burner Support | X | ||||
| 18 | 8554-024 | DSI Spark Igniter | X | X | X | X | X |
| 19 | 8554-025 | Flame Sensor | X | X | X | X | X |
| 20 | 5818-054 | 3-Hole Gas Manifold – 1/2” | X | X | |||
| 20 | 5818-055 | 4-Hole Gas Manifold – 1/2” | X | X | |||
| 20 | 5818-056 | 5-Hole Gas Manifold – 1/2” | X | ||||
| 21 | 5651-160 | Natural Gas Valve 1/2 x 1/2 | X | X | X | X | X |
| 22 | 168-135 | Tube Brace 3 Burner | X | X | |||
| 22 | 168-134 | Tube Brace 4 Burner | X | X | |||
| 22 | 168-133 | Tube Brace 5 Burner | X | ||||
| 23 | 112-475 | Limit Bracket | X | X | X | X | X |
| NS | S400-0183 | Orifice Parts Bag 3 Tube 75K | X | X | |||
| NS | S400-0184 | Orifice Parts Bag 4 Tube 100K | X | X | |||
| NS | S400-0185 | Orifice Parts Bag 5 Tube 125K | X | ||||
| NS | 8600-011 | Ignition Cable | X | X | X | X | X |
Drawing
| No. | Part No. | Description | W60G4**XB | W60G4**NB
| W60G4**XC | W60G4**NC
| W60G4**XD |
| 1 | S171-315 | Heat Exchanger Assembly 75K | X | X | |||
| 1 | S171-317 | Heat Exchanger Assembly 100K | X | X | |||
| 1 | S171-319 | Heat Exchanger Assembly 125K | X | ||||
| 2 | 113-268 | Manifold Bracket | X | X | X | X | X |
| 4 | 8402-180 | Limit Control L140-30 | X | X | |||
| 4 | 8402-178 | Limit Control L120-30 | X | X | |||
| 4 | 8402-177 | Limit Control L115-30 | X | ||||
| 5 | 9010-083 | NOx Screen | 3 | 4 | |||
| 6 | 1921-025-4600 | 46″ Glas-Tak Tape | X | X | X | X | X |
| 7 | 168-126 | Collector Box | X | X | |||
| 7 | 168-127 | Collector Box | X | X | |||
| 7 | 168-128 | Collector Box | X | ||||
| 8 | 1921-044 | Gasket Set | X | X | X | X | X |
| 9 | 5809-013 | 3″ Cast Inducer Transition | X | X | X | X | X |
| 10 | 5809-017 | 3.031″ x 4.625″ Transition | X | X | X | X | X |
| 11 | 9010-079 | Orifice 2.40mm (.0960 diameter) | 3 | 4 | 5 | ||
| 11 | 9010-082 | Orifice 2.30mm (10% derate & .0905 diameter) | 3 | 3 | 4 | 4 | 5 |
| 12 | 1012-314 | U Clip Fastener | 4 | 4 | 4 | 4 | 4 |
| 13 | 163-049 | Burner Box | X | X | |||
| 13 | 163-052 | Burner Box | X | X | |||
| 13 | 163-051 | Burner Box | X | ||||
| 14 | 141-493 | Flame Rollout Support | X | X | |||
| 14 | 141-494 | Flame Rollout Support | X | X | |||
| 14 | 141-439 | Flame Rollout Support | X | ||||
| 15 | 8402-124 | Flame Rollout Switch L270 | X | X | X | X | X |
| 16 | 9010-078 | In-Shot Burner 2.5 x 4.5 | 3 | 3 | 4 | 4 | 5 |
| 17 | 163-041 | Burner Support | X | X | |||
| 17 | 163-043 | Burner Support | X | X | |||
| 17 | 163-045 | Burner Support | X | ||||
| 18 | 8554-024 | DSI Spark Igniter | X | X | X | X | X |
| 19 | 8554-025 | Flame Sensor | X | X | X | X | X |
| 20 | 5818-054 | 3-Hole Gas Manifold – 1/2” | X | X | |||
| 20 | 5818-055 | 4-Hole Gas Manifold – 1/2” | X | X | |||
| 20 | 5818-056 | 5-Hole Gas Manifold – 1/2” | X | ||||
| 21 | 5651-160 | Natural Gas Valve 1/2 x 1/2 | X | X | X | X | X |
| 22 | 168-135 | Tube Brace 3 Burner | X | X | |||
| 22 | 168-134 | Tube Brace 4 Burner | X | X | |||
| 22 | 168-133 | Tube Brace 5 Burner | X | ||||
| 23 | 112-475 | Limit Bracket | X | X | X | X | X |
| NS | S400-0183 | Orifice Parts Bag 3 Tube 75K | X | X | |||
| NS | S400-0184 | Orifice Parts Bag 4 Tube 100K | X | X | |||
| NS | S400-0185 | Orifice Parts Bag 5 Tube 125K | X | ||||
| NS | 8600-011 | Ignition Cable | X | X | X | X | X |
CONTROL PANEL
Drawing
| No. | Part No | Description | W42G4-A | W42G4-B | W42G4-C | W48G4-A | W48G4-B | W48G4-C | W60G4-A | W60G4-B | W60G4-C |
| 1 | 517-408 | Control Panel | X | X | X | X | X | X | X | X | X |
| 2 2 | 113-269 127-590 | Circuit Breaker Mounting Bracket 460V Disconnect Base | X | X | X | X | X | X | X | X | X |
| 3 | 117-410 | Low Voltage Box | X | X | X | X | X | X | X | X | X |
| 4 | 117-409 | Low Voltage Partition | X | X | X | X | X | X | X | X | X |
| 5 | 8607-062 | Terminal Strip | X | X | X | X | X | X | X | X | X |
| 6 | 135-130 | Wire Shield | X | X | X | X | X | X | X | X | X |
| 7 | 5651-159 | Integrated Furnace Control | X | X | X | X | X | X | X | X | X |
| 8 | 8611-006 | Terminal | X | X | X | X | X | X | X | X | X |
| 9 | S8201-164 | Compressor Control Module | X | X | X | X | X | X | X | X | X |
| 10 10 | 8407-068 8407-069 | Transformer Transformer | X | X | X | X | X | X | X | X | X |
| 11 11 | S8401-002 S8401-025 | Compressor Contactor Compressor Contactor | X | X | X | X | X | X | X | X | X |
| 12 12 12 12 12 12 | S8615-095 S8615-096 S8615-043 S8615-052 S8615-040 S8615-055 | 600V 40A Toggle Disconnect 600V Switch Cover Plate 230V 40A Circuit Breaker 230V 30A Circuit Breaker 230V 50A Circuit Breaker 230V 40A Circuit Breaker | X | X | X X | X | X | X X | X | X | X X |
| 13 13 13 13 13 | S8552-004 S8552-005 S8552-081 S8552-089 S8552-052 | Outdoor Fan Capacitor Outdoor Fan Capacitor Outdoor Fan Capacitor Outdoor Fan Capacitor Outdoor Fan Capacitor | X | X | X | X | X | X | X | ||
| 14 14 | 8550-003 8550-008 | Capacitor Bracket Capacitor Bracket | X | X | X | X | X | X | X | ||
| 15 | 8201-126 | Phase Monitor | X | X | X | X | X | X | |||
| 16 16 | 8611-209 8611-210 | DIN Rail DIN Rail | X | X | X | X | X | X | X | X | X |
| 17 | 8201-032 | Inducer Relay | X | X | X | X | X | X | X | X | X |
| 18 | 8201-159 | Blower Relay | X | X | X | X | X | X | X | X | X |
| 19 | 8611-140-0800 | Cable Duct – 8″ x 1″ Wide | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| 20 | 8611-140-1200 | Cable Duct – 12″ x 1″ Wide | X | X | X | X | X | X | X | X | X |
| 24 | 135-266 | Wire Shield | X | X | X | X | X | X | X | X | X |
| 25 | 8607-017 | Terminal Block | X | X | X | X | X | X | X | X | X |
| 27 | 8607-017 | Terminal Block – LAC Kit | O | O | O | O | O | O | O | O | O |
| NS NS NS NS NS NS | 4085-175 4085-177 4085-275 4085-277 4085-398 4085-400 | Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram | X | X | X | X | X | X | X | X | X |
| NS | 3000-1616 | Blower Power Plug | X | X | X | X | X | X | X | X | X |
| NS | 3000-1617 | Blower Speed Plug | X | X | X | X | X | X | X | X | X |
| NS NS | 3000-1224 3000-1231 | Compressor Plug/Harness Compressor Plug/Harness | X | X | X | X | X | X | X | X | X |
| NS NS | 3003-075 3003-076 | Control Panel Wire Harness Control Panel Wire Harness | X | X | X | X | X | X | X | X | X |
| NS | 3000-1618 | Integrated Furnace Control Plug | X | X | X | X | X | X | X | X | X |
Drawing
| No. | Part No. | Description | W42G4DA | W42G4DB | W42G4DC | W48G4DA | W48G4DB | W48G4DC | W60G4DA | W60G4DB | W60G4DC |
| 1 | 517-408 | Control Panel | X | X | X | X | X | X | X | X | X |
| 2 2 | 113-269 127-590 | Circuit Breaker Mounting Bracket 460V Disconnect Base | X | X | X | X | X | X | X | X | X |
| 3 | 117-410 | Low Voltage Box | X | X | X | X | X | X | X | X | X |
| 4 | 117-409 | Low Voltage Partition | X | X | X | X | X | X | X | X | X |
| 5 | 8607-062 | Terminal Strip | X | X | X | X | X | X | X | X | X |
| 6 | 135-130 | Wire Shield | X | X | X | X | X | X | X | X | X |
| 7 | 5651-159 | Integrated Furnace Control | X | X | X | X | X | X | X | X | X |
| 8 | 8611-006 | Terminal | X | X | X | X | X | X | X | X | X |
| 9 | S8201-164 | Compressor Control Module | X | X | X | X | X | X | X | X | X |
| 10 10 | 8407-068 8407-069 | Transformer Transformer | X | X | X | X | X | X | X | X | X |
| 11 11 | S8401-002 S8401-025 | Compressor Contactor Compressor Contactor | X | X | X | X | X | X | X | X | X |
| 12 12 12 12 12 12 | S8615-095 S8615-096 S8615-043 S8615-052 S8615-040 S8615-055 | 600V 40A Toggle Disconnect 600V Switch Cover Plate 230V 40A Circuit Breaker 230V 30A Circuit Breaker 230V 50A Circuit Breaker 230V 40A Circuit Breaker | X | X | X X | X | X | X X | X | X | X X |
| 13 13 13 13 13 | S8552-004 S8552-005 S8552-081 S8552-089 S8552-052 | Outdoor Fan Capacitor Outdoor Fan Capacitor Outdoor Fan Capacitor Outdoor Fan Capacitor Outdoor Fan Capacitor | X | X | X | X | X | X | X | ||
| 14 14 | 8550-003 8550-008 | Capacitor Bracket Capacitor Bracket | X | X | X | X | X | X | X | ||
| 15 | 8201-126 | Phase Monitor | X | X | X | X | X | X | |||
| 16 16 | 8611-209 8611-210 | DIN Rail DIN Rail | X | X | X | X | X | X | X | X | X |
| 17 | 8201-032 | Inducer Relay | X | X | X | X | X | X | X | X | X |
| 18 | 8201-159 | Blower Relay | X | X | X | X | X | X | X | X | X |
| 19 | 8611-140-0800 | Cable Duct – 8″ x 1″ Wide | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| 20 | 8611-140-1200 | Cable Duct – 12″ x 1″ Wide | X | X | X | X | X | X | X | X | X |
| 21 | 8201-159 | Lockout Relay | X | X | X | X | X | X | X | X | X |
| 22 | 8201-130 | Dehumidification Control Relay | X | X | X | X | X | X | X | X | X |
| 23 | 8201-113 | Dehumidification Logic Board | X | X | X | X | X | X | X | X | X |
| 24 | 135-266 | Wire Shield | X | X | X | X | X | X | X | X | X |
| 25 | 8607-017 | Terminal Block | X | X | X | X | X | X | X | X | X |
| 26 | 8301-079 | EEV Control Board | X | X | X | X | X | X | X | X | X |
| 27 | 8607-017 | Terminal Block – LAC Kit | O | O | O | O | O | O | O | O | O |
| NS NS NS NS NS NS | 4085-171 4085-173 4085-271 4085-273 4085-394 4085-396 | Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram | X | X | X | X | X | X | X | X | X |
| NS | 3000-1616 | Blower Power Plug | X | X | X | X | X | X | X | X | X |
| NS | 3000-1617 | Blower Speed Plug | X | X | X | X | X | X | X | X | X |
| NS NS | 3000-1224 3000-1231 | Compressor Plug/Harness Compressor Plug/Harness | X | X | X | X | X | X | X | X | X |
| NS NS | 3003-070 3003-074 | Control Panel Wire Harness Control Panel Wire Harness | X | X | X | X | X | X | X | X | X |
| NS | 3000-1618 | Integrated Furnace Control Plug | X | X | X | X | X | X | X | X | X |
| NS | 3000-1611 | Transducer Wire Assembly – Connects to EEV Board | X | X | X | X | X | X | X | X | X |
| NS | 3000-1603 | Transducer Wire Assembly – Connects to Transducer | X | X | X | X | X | X | X | X | X |
BLOWER ASSEMBLY
Drawing
| No. | Part No | Description | 900-377-001 | 900-378-001 | 900-377-002 | 900-378-002 | 900-377-003 | 900-378-003 |
| 1 | 5152-012 | Blower Wheel – CCW | X | X | X | X | X | X |
| 2 | 5152-011 | Blower Wheel – CW | X | X | X | X | X | X |
| 3 3 3 3 3 3 3 3 3 3 3 3 | S8107-028-0189 S8107-028-0190 S8107-028-0191 S8107-029-0195 S8107-029-0196 S8107-029-0197 C8107-028-0189 C8107-028-0190 C8107-028-0191 C8107-029-0195 C8107-029-0196 C8107-029-0197 | Blower Motor & Control (230/208V) Blower Motor & Control (230/208V) Blower Motor & Control (230/208V) Blower Motor & Control (460V) Blower Motor & Control (460V) Blower Motor & Control (460V) Programmed Control Only (230/208V) Programmed Control Only (230/208V) Programmed Control Only (230/208V) Programmed Control Only (460V) Programmed Control Only (460V) Programmed Control Only (460V) | XX | XX | XX | XX | XX | XX |
| 4 | 8200-040 | Motor Mount | X | X | X | X | X | X |
| 5 | 112-775 | Motor Control Bracket | X | X | X | X | X | X |
| 6 | 105Y1075 | Angle – Left | 2 | 2 | 2 | 2 | 2 | 2 |
| 7 | 105-1109 | Angle – Back | X | X | X | X | X | X |
| 8 | 165-572 | Channel – Front | X | X | X | X | X | X |
| 9 | 5451-011 | Grommett | 6 | 6 | 6 | 6 | 6 | 6 |
| 10 | 151-117 | Blower Housing | 2 | 2 | 2 | 2 | 2 | 2 |
| 11 | 144-167 | Diffuser | 2 | 2 | 2 | 2 | 2 | 2 |
| 12 | 105X1075 | Angle – Right | 2 | 2 | 2 | 2 | 2 | 2 |
Bard Manufacturing | Bard Manufacturing
