Bard WALL MOUNTED PACKAGE AIR CONDITIONER User Manual
General Notes
- Revised and/or additional pages may be issued from time to time.
- A complete and current manual consists of pages shown in the following contents section.
Important
Contact the installing and/or local Bard distributor for all parts requirements. Make sure you have the complete model and serial number available from the unit rating plates.
CABINET COMPONENTS
This drawing is referenced in Tables on Pages 3 and 4
| W42A1-A, B, E
| W42A1-C, F | W42A1DA, B | W42A1DC | W48A1-A, B, E | W48A1-C, F | 48A1DA, B | W48A1DC | |||
| 1 1 | S127X214 S127X369 3 | Lower Base Lower Base | X X | X X | X X | X X | X X | X X | X X | X X |
| 2 2 2 | S500-262-* 1 S500-464 S500X518 3 | Left Side Left Side Left Side | X X X | X X X | X X X | X X X | X X X | X X X | X X X | X X X |
| 3 3 3 | S500-261-* 1 S500-463 S500-517 3 | Right Side Right Side Right Side | X X X | X X X | X X X | X X X | X X X | X X X | X X X | X X X |
| 4 4 4 | S508-098 S508-191 S508-221 3 | Back Back Back | X X X | X X X | X X X | X X X | X X X | X X X | X X X | X X X |
| 5 5 5 | S506-142-* 1 S506-251 S506-274 3 | Top Top Top | X X X | X X X | X X X | X X X | X X X | X X X | X X X | X X X |
| 6 6 6 | S515-144-* 1 S514-142 S514-162 3 | Upper Front Upper Front Upper Front | X X X | X X X | X X X | X X X | X X X | X X X | X X X | X X X |
| 7 7 7 7 | S553-383-* 1 S553-408-* 1 S552-456 S553-449 3 | Vent Option Door Vent Option Door with ERV Vent Option Door Vent Option Door | X X X X | X X X X | X X X X | X X X X | X X X X | X X X X | X X X X | X X X X |
| 8 8 8 | 118-048-* 1 118-064 118-072 3 | Condenser Grille Condenser Grille Condenser Grille | XX X | X X X | X X X | X X X | X X X | X X X | X X X | X X X |
| 9 9 9 | 118-057-* 1 118-063 118-073 3 | Side Grille Side Grille Side Grille | 2 2 2 | 2 2 2 | 2 2 2 | 2 2 2 | 2 2 2 | 2 2 2 | 2 2 2 | 2 2 2 |
| 10 | S521X258 | Condenser Partition | X | X | X | X | X | X | X | X |
| 11 | S123-102 | Drain Pan | X | X | X | X | X | X | X | X |
| 12 | 121X216 | Blower Partition | X | X | X | X | X | X | X | X |
| 13 | Control Panel Assembly | See Control Panel Assembly Drawing and Parts List | X | X | X | X | X | X | X | X |
| 14 14 | S132-114 S132-171 | Control Panel Cover (Inner) Control Panel Cover (Inner) | X | X | X | X | X | X | X | X |
| 15 15 15 | S533-113-* 1 S533-185 S533-195 3 | Control Panel Cover (Outer) Control Panel Cover (Outer) Control Panel Cover (Outer) | X X X | X X X | X X X | X X X | X X X | X X X | X X X | X X X |
| 16 16 16 | S153-218-* 1 S153-387 S153-405 3 | Disconnect Access Door Disconnect Access Door Disconnect Access Door | X X X | X X X | X X X | X X X | X X X | X X X | X X X | X X X |
| 17 17 | 125-024 125-058 3 | Fan Shroud Fan Shroud | X X | X X | X X | X X | X X | X X | X X | X X |
| 18 | 113-140 | Bottom Mounting Bracket | X | X | X | X | X | X | X | X |
| 19 | 137-209 | Fill | X | X | X | X | X | X | X | X |
| 20 | BFAD-5 | Fresh Air Damper Assembly | X | X | X | X | X | X | X | X |
| 22 | 131X099 | Filter Tray | X | X | X | X | X | X | X | X |
| 23 | 105X877 | Left Side Support | X | X | X | X | X | X | X | X |
| 24 | 147-046 | Left Evaporator Support | X | X | X | X | X | X | X | X |
| 25 | 135-128 | Raceway | X | X | X | X | X | X | X | X |
| 26 | S111X034 | Outlet Air Frame Assembly | X | X | X | X | X | X | X | X |
| 27 | 105X878 | Right Side Support | X | X | X | X | X | X | X | X |
| 28 28 28 | S143-042-* 1 S143-105 S143-125 3 | Right Side Cover Plate (Outer) Right Side Cover Plate (Outer) Right Side Cover Plate (Outer) | X X X | X X X | X X X | X X X | X X X | X X X | X X X | X X X |
| 29 | 135-129 | Heat Shield | X | X | X | X | X | X | X | X |
| 30 30 | 113-150-* 1 113-359 3 | Top Rain Flashing Top Rain Flashing | X X | X X | X X | X X | X X | X X | X X | X X |
| 31 | S536-258 | Cond. Partition Block Off Plate | X | X | X | X | X | X | X | X |
| 32 32 32 | S553-384-* 1 S552-457 S553-450 3 | Filter Door Assembly Filter Door Assembly Filter Door Assembly | X X X | X X X | X X X | X X X | X X X | X X X | X X X | X X X |
FUNCTIONAL COMPONENTS
EX terior cabinet parts are manufactured with various paint color options. To insure that you receive the proper paint color, you must include the complete model and serial number of the unit for which cabinet parts are being ordered.
- Note: Exterior cabinet parts are manufactured from aluminum Code “A”
- Note: Exterior cabinet parts are manufactured from stainless steel Code “S”
This Table is references drawing on Page 2
This Exploded View references Tables on Page 6 and 7
| 1 1 1 | 8000-318 8000-319 8000-320 | Compressor Compressor Compressor | X | X |
X |
X | X | X |
X |
| 2 2 | S900-183 S900-184 | Blower Assembly Blower Assembly | X | X | X | X | X | X | X |
| 3 | 8200-004 | Fan Motor Mount | X | X | X | X | X | X | X |
| 4 | 5151-027 | Fan Blade | X | X | X | X | X | X | X |
| 5 5 | 8105-030 8105-039 | Condenser Motor Condenser Motor | X | X | X | X | X | X | X |
| 6 | 5051-151BX | Condenser Coil | X | X | X | X | X | X | X |
| 7 7 | 5651-0178 800-0367 | Expansion Valve Assembly Distributor Assembly | X | X | X | X | X | X | X |
| 8 8 | 917-0077BX 5060-113BX | Evaporator Coil Evaporator Coil | X | X | X | X | X | X | X |
| 9 9 9 | 7004-016 7003-030 7004-027 | Air Filter 1″ Throw-Away Air Filter 1″ Washable Air Filter 2″ Pleated | X X X | X X X | X X X | X X X | X X X | X X X | X X X |
| 10 | 1171-022 | 1/4 Turn Fastener | X | X | X | X | X | X | X |
| 11 | 1171-024 | 1/4 Turn Retainer | X | X | X | X | X | X | X |
| 12 | 1171-023 | 1/4 Receptacle | X | X | X | X | X | X | X |
| 13 13 | 1804-0385 1804-0386 | High Pressure Switch (Flare) Low Pressure Switch (Flare) | X X | X X | X X | X X | X X | X X | X X |
| NS | 5201-002 | Filter Drier | X | X | X | X | X | X | X |
| NS NS | 5650-042 5650-046 | Rev. Valve Solenoid, Red Casing (Ranco) Rev. Valve Solenoid, Black Casing (San Hua) | X X | X X | X X | ||||
| NS | 5650-045 | Three-Way Valve with 24V Solenoid Coil | X | X | X | ||||
| NS | 800-0271 | Drain Back Capillary | X | X | X | ||||
| NS | CMA-28 | Low Ambient Control (Flare) 1 | X | X | X | X |
NS – Not Shown
- Optional on these models
This Table references Exploded View on Page 5
| 1 1 1 1 1 1 | 8000-324 8000-325 8000-344 8000-345 8000-343 8000-326 | Compressor Compressor Compressor Compressor Compressor Compressor |
X |
X |
X |
X |
X |
X |
X | X | X |
X | X | X |
X | |
| 2 2 2 2 | S900-183 S900-184 S900-185 S900-186 | Blower Assembly Blower Assembly Blower Assembly Blower Assembly | X | X | X | X | X | X | X |
X |
X |
X |
X |
X |
X |
X |
| 3 | 8200-004 | Fan Motor Mount | X | X | X | X | X | X | X | X | X | X | X | X | X | X |
| 4 | 5151-027 | Fan Blade | X | X | X | X | X | X | X | X | X | X | X | X | X | X |
| 5 5 | 8105-030 8105-039 | Condenser Motor Condenser Motor | X | X | X | X | X | X | X | X | X | X | X | X | X | X |
| 6 6 | 5051-151BX 5051-083BX | Condenser Coil Condenser Coil | X | X | X | X | X | X | X | X | X | X | X | X | X | X |
| 7 7 7 7 | 800-0369 800-0370 905-0400 905-0401 | Distributor Assembly Distributor Assembly Expansion Valve Assembly Expansion Valve Assembly | X | X | X | X |
X |
X |
X | X | X | X | X |
X |
X |
X |
| 8 8 8 8 | 5060-070BX 5060-082BX 917-0042BX 917-0044BX | Evaporator Coil Evaporator Coil Evaporator Coil Evaporator Coil | X | X | X | X |
X |
X |
X | X | X | X | X |
X |
X |
X |
| 9 9 9 | 7004-016 7003-030 7004-027 | Air Filter 1″ Throw-Away Air Filter 1″ Washable Air Filter 2″ Pleated | X X X | X X X | X X X | X X X | X X X | X X X | X X X | X X X | X X X | X X X | X X X | X X X | X X X | X X X |
| 10 | 1171-022 | 1/4 Turn Fastener | X | X | X | X | X | X | X | X | X | X | X | X | X | X |
| 11 | 1171-024 | 1/4 Turn Retainer | X | X | X | X | X | X | X | X | X | X | X | X | X | X |
| 12 | 1171-023 | 1/4 Receptacle | X | X | X | X | X | X | X | |||||||
| 13 13 | 1804-0385 1804-0386 | High Pressure Switch (Flare) Low Pressure Switch (Flare | X X | X X | X X | X X | X X | X X | X X | X X | X X | X X | X X | X X | X X | X X |
| NS | 5201-002 | Filter Drier | X | X | X | X | X | X | X | X | X | X | X | X | X | X |
| NS NS | 5650-042 5650-046 | Rev. Valve Solenoid, Red Casing (Ranco) Rev. Valve Solenoid, Black Casing (San Hua) | X X | X X | X X | X X | X X | X X | ||||||||
| NS | 5650-045 | Three-Way Valve with 24V Solenoid Coil | X | X | X | X | X | X | ||||||||
| NS | 800-0272 | Drain Back Capillary | X | X | X | X | X | X | ||||||||
| NS | CMA-28 | Low Ambient Control (Flare) 1 | X | X | X | X | X | X | X | X |
CONTROL PANEL
This drawing is referenced in Tables on Pages 9 and 10
| 1 | 8607-024 | Low Voltage Terminal Strip | X | X | X | X | X | X | X | X | X | X |
| 2 | 8607-013 | Terminal Block 2 Pole | X | 2 | X | 2 | ||||||
| 2 | 8607-014 | Terminal Block 3 Pole | X | X | X | X | X | X | ||||
| 2 | 8607-015 | Phenolic Insulator | X | X | ||||||||
| 3 3 | 8201-009 8201-032 | Blower Control Relay Blower Control Relay | X | X | X | X | X | X | X | X | X | X |
| 4 4 | 8407-034 8407-042 | Transformer Transformer | X | X | X | X | X | X | X | X | X | X |
| 5 5 | 8401-002 8401-025 | Compressor Contactor Compressor Contactor | X | X | X | X | X | X | X | X | X | X |
| 6 | 8552-005 | Outdoor Motor Capacitor | X | X | X | X | X | X | ||||
| 6 | 8552-026 | Outdoor Motor Capacitor | X | X | ||||||||
| 6 | 8552-079 | Compressor Capacitor | X | |||||||||
| 6 | 8552-089 | Compressor Capacitor | X | |||||||||
| 7 | 135-130 | Wire Shield | X | X | X | X | X | X | X | X | X | X |
| 8 | 8611-006 | Ground Terminal | X | X | X | X | X | X | X | X | X | X |
| 9 | 3000-1017 | 6 Pin Connector | X | X | X | X | X | X | X | X | X | X |
| 10 | 8201-085 | Phase Monitor | X | X | X | X | X | X | X | X | ||
| 11 | 8201-062 | Alarm Relay 1 | X | X | X | X | X | X | X | X | X | X |
| 12 | 8551-004 | Start Device | X | X | ||||||||
| 13 | 8201-088 | Compressor Control Module | X | X | X | X | X | X | X | X | X | X |
| 14 | 117X139 | Low Voltage Box | X | X | X | X | X | X | X | X | X | X |
| 15 | 117X143 | Control Panel | X | X | X | X | X | X | X | X | X | X |
| 16 | 8607-017 | Terminal Block 1 | X | X | X | X | X | X | X | X | X | X |
| NS | 8615-040 | Circuit Breaker 50A 2 Pole | X | X | ||||||||
| NS NS | 8615-042 8615-067 | Circuit Breaker 35A 3 Pole Toggle Disconnect | X | X | X | X | X | X | X | X | ||
| NS | 4095-144 | Wiring Diagram | X | X | ||||||||
| NS | 4095-242 | Wiring Diagram | X | X | ||||||||
| NS | 4095-343 | Wiring Diagram | X | X | ||||||||
| NS | 4095-243 | Wiring Diagram | X | X | ||||||||
| NS | 4095-632 | Wiring Diagram | X | X |
- Optional on these models.
- Circuit breakers listed are for units without electric heat “0Z” models. Hot gas bypass models not available without electric heat. See Heater Replacement Parts Manual for units with electric heat.
This Table is references drawing on Page 8
| 1 | 8607-024 | Low Voltage Terminal Strip | X | X | X | X | X |
| 2 | 8607-013 | Terminal Block 2 Pole | X | 2 | |||
| 2 | 8607-014 | Terminal Block 3 Pole | X | X | X | ||
| 2 | 8607-015 | Phenolic Insulator | X | ||||
| 3 3 | 8201-009 8201-032 | Blower Control Relay Blower Control Relay | X | X | X | X | X |
| 4 4 | 8407-034 8407-042 | Transformer Transformer | X | X | X | X | X |
| 5 5 | 8401-002 8401-025 | Compressor Contactor Compressor Contactor | X | X | X | X | X |
| 6 | 8552-058 | Compressor Capacitor | X | ||||
| 6 | 8552-004 | Outdoor Motor Capacitor | X | ||||
| 6 | 8552-026 | Outdoor Motor Capacitor | X | ||||
| 6 | 8552-005 | Outdoor Motor Capacitor | X | X | |||
| 7 | 135-130 | Wire Shield | X | X | X | X | X |
| 8 | 8611-006 | Ground Terminal | X | X | X | X | X |
| 9 | 3000-1017 | 6 Pin Connector | X | X | X | X | X |
| 10 | 8201-085 | Phase Monitor | X | X | X | X | |
| 11 | 8201-062 | Alarm Relay 1 | X | X | X | X | X |
| 12 | 8551-004 | Start Device (PTCR) 1 | X | ||||
| 13 | 8201-088 | Compressor Control Module | X | X | X | X | X |
| 14 | 117X139 | Low Voltage Box | X | X | X | X | X |
| 15 | 117X143 | Control Panel | X | X | X | X | X |
| 16 | 8607-017 | Terminal Block 1 | X | X | X | X | X |
| NS NS | 8615-041 8615-043 | Circuit Breaker 60A 2 Pole Circuit Breaker 40A 3 Pole | X | X | X | ||
| NS | 8615-067 | Toggle Disconnect | X | X | |||
| NS | 4095-144 | Wiring Diagram | X | ||||
| NS | 4095-242 | Wiring Diagram | X | ||||
| NS | 4095-343 | Wiring Diagram | X | ||||
| NS | 4095-243 | Wiring Diagram | X | ||||
| NS | 4095-632 | Wiring Diagram | X |
Circuit breakers listed are for units without electric heat “0Z” models. Hot gas bypass models not available without electric heat. See Heater Replacement Parts Manual for units with electric heat.
This Table is references drawing on Page 8
| 1 | 8607-024 | Low Voltage Terminal Strip | X | X | X | X | X | X | X | X | X |
| 2 2 2 | 8607-013 8607-014 8607-015 | Terminal Block 2 Pole Terminal Block 3 Pole Phenolic Insulator | X | X | X X | X | X | X X | X | X | X X |
| 3 3 | 8201-009 8201-032 | Blower Control Relay Blower Control Relay | X | X | X | X | X | X | X | X | X |
| 4 4 | 8407-035 8407-042 | Transformer Transformer | X | X | X | X | X | X | X | X | X |
| 5 5 | 8401-002 8401-025 | Compressor Contactor Compressor Contactor | X | X | X | X | X | X | X | X | X |
| 6 6 6 6 6 6 | 8552-079 8552-005 8552-026 8552-089 8552-058 8552-004 | Compressor Capacitor 45/10 MFD-370V Outdoor Motor Capacitor 10 MFD-370V Outdoor Motor Capacitor 15 MFD-370V Compressor Capacitor 70/10 MFD-370V Compressor Capacitor 80/10 MFD-440V Outdoor Motor Capacitor 7.5 MFD-370V | X | X |
X |
X | X |
X |
X |
X |
X |
| 7 | 135-130 | Wire Shield | X | X | X | X | X | X | X | X | X |
| 8 | 8611-006 | Ground Terminal | X | X | X | X | X | X | X | X | X |
| 9 | 3000-1017 | 6 Pin Connector | X | X | X | X | X | X | X | X | X |
| 10 | 8201-062 | Relay | X | X | X | X | X | X | X | X | X |
| 11 | 8201-113 | Logic Board | X | X | X | X | X | X | X | X | X |
| 14 | 117X139 | Low Voltage Box | X | X | X | X | X | X | X | X | X |
| 15 | 117X143 | Control Panel | X | X | X | X | X | X | X | X | X |
| 16 | 8607-017 | Terminal Block (Optional) | X | X | X | X | X | X | X | X | X |
| 17 | 8201-088 | Compressor Control Module | X | X | X | X | X | X | X | X | X |
| NS | 8615-040 | Circuit Breaker 50A 2 Pole | X | X | |||||||
| NS | 8615-042 | Circuit Breaker 35A 3 Pole | X | X | |||||||
| NS | 8615-067 | Toggle Disconnect | X | X | X | ||||||
| NS | 8615-041 | Circuit Breaker 60A 2 Pole | X | ||||||||
| NS | 8615-044 | Circuit Breaker 45A 3 Pole | X | ||||||||
| NS | 4095-145 | Wiring Diagram | X | X | X | ||||||
| NS | 4095-245 | Wiring Diagram | X | X | X | ||||||
| NS | 4095-345 | Wiring Diagram | X | X | X |
Circuit breakers listed are for units without electric heat “0Z” models. Hot gas bypass models not available without electric heat. See Heater Replacement Parts Manual for units with electric heat.
BLOWER ASSEMBLY
| 1 | 5152-011 | 10 Inch Wheel (CW) | X | X | ||
| 1 | 5152-057 | 9 Inch Wheel (CW) | X | X | ||
| 2 | 5152-012 | 10 Inch Wheel (CCW) | X | X | ||
| 2 | 5152-058 | 9 Inch Wheel (CCW) | X | X | ||
| 3 | 8106-030 | Blower Motor (230/208) | X | X | ||
| 3 | 8106-025 | Blower Motor (460) | X | X | ||
| 4 | 8552-005 | Capacitor | X | X | X | X |
| 5 | 8200-040 | Motor Mount | X | X | X | X |
| 6 | 5451-011 | Grommets | 6 | 6 | 6 | 6 |
| 7 | 105-881 | Back Brace | X | X | X | X |
| 8 | 105-880 | Side Angle | 4 | 4 | 4 | 4 |
| 9 | 103-389 | Front Brace | X | X | X | X |
| 10 | 151-101 | Housing | 2 | 2 | 2 | 2 |
| 11 | 144-166 | Diffuser | 2 | 2 | 2 | 2 |
