Bard Wall Mounted Gas/electric User Manual (+ PDF)

WG3S2WG3S2Bard Wall Mounted GasElectric User Manual

WG3S2

Contents hide

1 REPLACEMENT PARTS MANUAL Bard

2 CABINET COMPONENTS

3 FUNCTIONAL COMPONENTS

4 BURNER COMPONENTS

5 CONTROL PANEL

6 BLOWER ASSEMBLY

7 Documents / Resources

7.1 References

8 Related Posts

REPLACEMENT PARTS MANUAL
Bard

Wall Mounted Gas/Electric
Models:
WG3S2-A	WG3S2-A	WG3S2-A	WG3S2CB	WG3S2-C	WG3S2CC
WG4S2-A	WG4S2-A	WG4S2-B	WG4S2CB	WG4S2-C	WG4S2CC
WG5S2-A	WG5S2CA	WG5S2-B	WG5S2CB	WG5S2-C	WG5S2CC

CABINET COMPONENTS

Drawing No.	Part No.	Description	WG3S2	WG4S2	WG5S2
1 1	S501-570-* S501-500-*	Right Side Assembly Right Side Assembly	X	X	X
2	S153-326-*	Vestibule Service Door	X	X	X
3	105X1073	Right Evaporator Support Angle	X	X	X
4	541-266	Right Drain Pan Support Assembly	X	X	X
5	S523-123	Drain Pan Assembly	X	X	X
6	105-1080	Evaporator Coil Fill Angle	X	X	X
7	509-156	Upper Back	X	X	X
8	111-063	Supply Air Frame	2	2	2
9	103-439	Heat Exchanger Support Offset	X	X	X
10	Heat Exch Assy	See Burner Components Diagram
11	105-1066	Top Heat Exchanger Deflector	X	X	X
12	135-216	Inner Air Baffle	X	X	X
13	165-563-*	Top Rain Channel	X	X	X
14	507-246-*	Top Assembly	X	X	X
15	135-184	Right Heat Exchanger Deflector	X	X	X
16	105Y1073	Left Evaporator Support Angle	X	X	X
17	105-1076	Lower Heat Exchanger Deflector	X	X	X
18 18	501-788-* 501-780-*	Left Side Assembly Left Side Assembly	X	X	X
19	543-070-*	Left Access Cover	X	X	X
20	105-1070	Left Support Angle	X	X	X
21	S120-484	Blower Partition	X	X	X
23	S919-0009	Filter Tray	X	X	X
24	1921-051	Vent Terminal Gasket	X	X	X
25 25	118-084-* 118-058-*	Side Grille Side Grille	2	2	2
Continued……

* Exterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, reference the following codes: Beige -X, Buckeye Gray -4, Dark Bronze -8

*Continued …*
Drawing No.	Part No.	Description	WG3S2	WG4S2	WG5S2
27	S553-562-*	Filter Access Panel Assembly	X	X	X
28	S553-561-*	Front Door Assembly	X	X	X
29	553-327-*	Vent Option Door Assembly	X	X	X
30	169-119	Outer Vent Hood	X	X	X
31	169-120	Inner Vent Hood	X	X	X
32	WGBFAD-5	Barometric Fresh Air Damper	X	X	X
33	118-048-*	Condenser Grille	X
33	118-052-*	Condenser Grille		X	X
34	549-131-*	Right Front Corner Assembly	X	X	X
35	S135-181-*	Air Intake Hood	X	X	X
36	S134-182-*	Air Intake Back	X	X	X
37	125-051	Fan Shroud	X
37	125-050	Fan Shroud		X	X
38	542-072	Condenser Partition Blank Off Plate	X	X	X
39	541-398	Heat Exchanger Support Assembly	X	X	X
40	142-071	Filter Blank Off Plate	X	X	X
41	127-561	Lower Base	X	X	X
42	103-438	Lower Base Offset	3	3	3
43	Control Panel Assembly	See pages 12 and 13
44	521-420	Condenser Partition Assembly	X	X	X
45	509-157	Lower Back Assembly	X
45	509-205	Lower Back Assembly		X	X
46	113-268	Manifold Bracket	X	X	X
47	113-140	Bottom Support Bracket	X	X	X
48	S132-205	Circuit Breaker Inner Door 230V	X	X
48	S132-350	Circuit Breaker Inner Door 460V			X
49	S533-162-*	Control Panel Cover Assembly	X	X	X
50	S153-328-*	Disconnect Access Door	X	X	X
51	134-193	Conduit Access Panel	X	X	X
52	156-029	Conduit Entrance Plate	X	X	X
53	553-388-*	Upper Door Assembly	X	X	X

Exterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, reference the following codes: Beige -X, Buckeye Gray -4, Dark Bronze -8

FUNCTIONAL COMPONENTS

Drawing No	No. Part No	Description	WG3S2-A	WG3S2-B	WG3S2-C	WG4S2-A	WG4S2-B	WG4S2-C	WG5S2-A	WG5S2-B	WG5S2-C
4	Blower Assy	See page 14
5 5 5 5	7004-027 7004-049 7004-064 7003-030	20 x 30 x 2 Pleated MERV 8 Filter (Standard) 20 x 30 x 2 Pleated MERV 11 Filter (Optional) 20 x 30 x 2 Pleated MERV 13 Filter (Optional) 20 x 30 x 1 Washable Filter (Optional)	X X X X	X X X X	X X X X	X X X X	X X X X	X X X X	X X X X	X X X X	X X X X
8	5151-060	Fan Blade	X	X	X	X	X	X	X	X	X
9 9	5051-131BX 5051-129BX	Coil Coil	X	X	X	X	X	X	X	X	X
10 10	5060-106BX 5060-105BX	Coil Coil	X	X	X	X	X	X	X	X	X
11	Heat Exchanger	See Burner Components Diagram
13	8406-103	.55″ + .05″ Pressure Switch	X	X	X	X	X	X	X	X	X
14	5452-008	6″ Silicone Hose	X	X	X	X	X	X	X	X	X
15 15	8109-014 8109-015	Induced Draft Blower 230V w/Transition Induced Draft Blower 460V w/Transition	X	X	X	X	X	X	X	X	X
16	8600-011	Suppression Ignition Cable	X	X	X	X	X	X	X	X	X
17	3000-1255	Wire Assembly	X	X	X	X	X	X	X	X	X
18	8200-004	Fan Motor Mount	X	X	X	X	X	X	X	X	X
19 19	8105-068 8105-071	Motor 230/208V Motor 460V	X	X	X	X	X	X	X	X	X
20 20 20 20 20 20 20 20 20	8000-379 8000-380 8000-381 8000-382 8000-383 8000-384 8000-385 8000-386 8000-387	Compressor ZPS30K5E-PFV-130 Compressor ZPS30K5E-TF5-130 Compressor ZPS30K5E-TFD-130 Compressor ZPS40K5E-PFV-130 Compressor ZPS40K5E-TF5-130 Compressor ZPS40K5E-TFD-130 Compressor ZPS51K5E-PFV-130 Compressor ZPS51K5E-TF5-130 Compressor ZPS51K5E-TFD-130	X	X	X		X	X	X	X	X
21 21 21 21	8605-017 8605-018 8605-019 8605-020	Compressor Crankcase Heater 230V Compressor Crankcase Heater 460V Compressor Crankcase Heater 230V Compressor Crankcase Heater 460V	X	X	X	X	X	X	X	X	X
22 22 22 22	3000-1224 3000-1231 3000-1222 3000-1230	Compressor Power Plug with Wires Compressor Power Plug with Wires Compressor Power Plug with Wires Compressor Power Plug with Wires	X	X	X	X	X	X	X	X	X
23	3000-1223	Staging Solenoid Plug with Wires	X	X	X	X	X	X	X	X	X
24	8406-140	Low Pressure Switch	X	X	X	X	X	X	X	X	X
25	8406-141	High Pressure Switch	X	X	X	X	X	X	X	X	X
26	8406-112	Low Ambient Control Switch (Opt.)	X	X	X	X	X	X	X	X	X
27 27	5201-001 5201-002	Refrigerant Filter Drier Refrigerant Filter Drier	X	X	X	X	X	X	X	X	X
28 28 28	5651-206 5651-207 5651-208	Refrigerant Expansion Valve Refrigerant Expansion Valve Refrigerant Expansion Valve	X	X	X	X	X	X	X	X	X
29 29	5625-008 5625-036	Refrigerant Distributor Refrigerant Distributor	X	X	X	X	X	X	X	X	X
30 30	8407-003 8407-004	Step-Down Transformer Step-Down Transformer			X			X			X
31	8620-189	High Altitude Pressure Switch Kit	X	X	X	X	X	X	X	X	X
32	5220-013	Discharge Muffler	X	X	X	X	X	X	X	X	X
33	5451-018	Lower Compressor Mounting Grommet	4	4	4	4	4	4	4	4	4
NS	8002-012	Compressor Sound Bag	X	X	X
NS	8002-013	Compressor Sound Bag				X	X	X	X	X	X
NS	6031-009	Coremax Valve Core	X	X	X	X	X	X	X	X	X

BURNER COMPONENTS

Drawing No.

Part No.

Description

WG3S2-AXA

WG3S2-ANA

WG3S2-BXA

WG3S2-BNA

WG3S2-CXA

WG3S2-CAN

WG3S2-AXB

WG3S2-ANB

WG3S2-BXB

WG3S2-BNB

WG3S2-CXB

WG3S2-CNB

WG3S2-AXC

WG3S2-ANC

WG3S2-BXC

WG3S2-BNC

WG3S2-CXC

WG3S2-CNC

WG3S2-AXD

WG3S2-BXD

WG3S2-CXD

S171-326 S171-328 S171-330 S171-332

Heat Exchanger Assembly 50K Heat Exchanger Assembly 75K Heat Exchanger Assembly 100K Heat Exchanger Assembly 125K

113-268

Manifold Bracket

8402-184

8402-183

8402-179

8402-178

Limit Switch L300-30 Limit Switch L190-40 Limit Switch L130-30 Limit Switch L120-30

9010-083

NOx Screen

168-149

168-126

168-127

168-128

Collector Box Collector Box Collector Box Collector Box

1921-044

Gasket Set

5809-017

3.031″ x 4.625″ Transition

9010-079

9010-082

Orifice 2.40mm (0.0960 diameter)

Orifice 2.30mm (10% derate & .0905 diameter)

1012-314

U-Clip Fastener

163-050

163-049

163-052

163-051

Burner Box Burner Box Burner Box Burner Box

141-493

141-494

141-439

Flame Rollout Support Flame Rollout Support Flame Rollout Support

8402-124

Flame Rollout Switch L270

9010-078

In-Shot Burner 2.5 x 4.5

163-048

163-041

163-043

163-045

Burner Support Burner Support Burner Support Burner Support

8554-024

DSI Spark Ignitor

8554-025

Flame Sensor

5818-053

5818-054

5818-055

5818-056

2-Hole Gas Manifold 3-Hole Gas Manifold 4-Hole Gas Manifold 5-Hole Gas Manifold

5651-160

Natural Gas Valve 1/2″ x 1/2″

168-140

168-135

168-134

168-133

Tube Brace 2-Burner Tube Brace 3-Burner Tube Brace 4-Burner Tube Brace 5-Burner

112-355

113-475

Limit Bracket Limit Bracket

NS NS

WGCK-1 WGCK-3

Propane Conversion Kit (0-6000’ Altitude) Propane Conversion Kit (6-10000’ Altitude)

X X

4085-154

Wiring Diagram

4085-155

Ladder Diagram

4085-156

Wiring Diagram

4085-157

Ladder Diagram

4085-254

Wiring Diagram

4085-269

Ladder Diagram

4085-255

Wiring Diagram

4085-270

Ladder Diagram

4085-377

Wiring Diagram

4085-392

Ladder Diagram

4085-378

Wiring Diagram

4085-393

Ladder Diagram

900-285-001

Complete Blower Assembly

900-285-002

Complete Blower Assembly

Drawing No

Part No.

Description

WG4S2-AXA

WG4S2-ANA

WG4S2-BXA

WG4S2-BNA

WG4S2-CXA

WG4S2-CAN

WG4S2-AXB

WG4S2-ANB

WG4S2-BXB

WG4S2-BNB

WG4S2-CXB

WG4S2-CNB

WG4S2-AXC

WG4S2-ANC

WG4S2-BXC

WG4S2-BNC

WG4S2-CXC

WG4S2-CNC

WG4S2-AXD

WG4S2-BXD`

WG4S2-CXD

S171-326 S171-328 S171-330 S171-332

Heat Exchanger Assembly 50K Heat Exchanger Assembly 75K Heat Exchanger Assembly 100K Heat Exchanger Assembly 125K

113-268

Manifold Bracket

8402-184

8402-183

8402-181

8402-179

Limit Switch L300-30 Limit Switch L190-40 Limit Switch L150-30 Limit Switch L130-30

9010-083

NOx Screen

168-149

168-126

168-127

168-128

Collector Box Collector Box Collector Box Collector Box

1921-044

Gasket Set

5809-017

3.031″ x 4.625″ Transition

9010-079

9010-082

Orifice 2.40mm (0.0960 diameter)

Orifice 2.30mm (10% derate & .0905 diameter)

1012-314

U-Clip Fastener

163-050

163-049

163-052

163-051

Burner Box Burner Box Burner Box Burner Box

141-493

141-494

141-439

Flame Rollout Support Flame Rollout Support Flame Rollout Support

8402-124

Flame Rollout Switch L270

9010-078

In-Shot Burner 2.5 x 4.5

163-048

163-041

163-043

163-045

Burner Support Burner Support Burner Support Burner Support

8554-024

DSI Spark Ignitor

8554-025

Flame Sensor

5818-053

5818-054

5818-055

5818-056

2-Hole Gas Manifold 3-Hole Gas Manifold 4-Hole Gas Manifold 5-Hole Gas Manifold

5651-160

Natural Gas Valve 1/2″ x 1/2″

168-140

168-135

168-134

168-133

Tube Brace 2-Burner Tube Brace 3-Burner Tube Brace 4-Burner Tube Brace 5-Burner

112-355

113-475

Limit Bracket Limit Bracket

NS NS

WGCK-1 WGCK-3

Propane Conversion Kit (0-6000’ Altitude) Propane Conversion Kit (6-10000’ Altitude)

X X

4085-154

Wiring Diagram

4085-155

Ladder Diagram

4085-156

Wiring Diagram

4085-157

Ladder Diagram

4085-254

Wiring Diagram

4085-269

Ladder Diagram

4085-255

Wiring Diagram

4085-270

Ladder Diagram

4085-377

Wiring Diagram

4085-392

Ladder Diagram

4085-378

Wiring Diagram

4085-393

Ladder Diagram

900-286-001

Complete Blower Assembly

900-286-002

Complete Blower Assembly

Drawing No.

Part No.

Description

WG4S2-AXA

WG4S2-ANA

WG4S2-BXA

WG4S2-BNA

WG4S2-CXA

WG4S2-CAN

WG4S2-AXB

WG4S2-ANB

WG4S2-BXB

WG4S2-BNB

WG4S2-CXB

WG4S2-CNB

WG4S2-AXC

WG4S2-ANC

WG4S2-BXC

WG4S2-BNC

WG4S2-CXC

WG4S2-AXD

WG4S2-BXD

WG4S2-CXD

S171-326 S171-328 S171-330 S171-332

Heat Exchanger Assembly 50K Heat Exchanger Assembly 75K Heat Exchanger Assembly 100K Heat Exchanger Assembly 125K

113-268

Manifold Bracket

8402-184

8402-183

8402-181

8402-179

Limit Switch L300-30 Limit Switch L190-40 Limit Switch L150-30 Limit Switch L130-30

9010-083

NOx Screen

168-149

168-126

168-127

168-128

Collector Box Collector Box Collector Box Collector Box

1921-044

Gasket Set

5809-017

3.031″ x 4.625″ Transition

9010-079

9010-082

Orifice 2.40mm (0.0960 diameter)

Orifice 2.30mm (10% derate & .0905 diameter)

1012-314

U-Clip Fastener

163-050

163-049

163-052

163-051

Burner Box Burner Box Burner Box Burner Box

141-493

141-494

141-439

Flame Rollout Support Flame Rollout Support Flame Rollout Support

8402-124

Flame Rollout Switch L270

9010-078

In-Shot Burner 2.5 x 4.5

163-048

163-041

163-043

163-045

Burner Support Burner Support Burner Support Burner Support

8554-024

DSI Spark Ignitor

8554-025

Flame Sensor

5818-053

5818-054

5818-055

5818-056

2-Hole Gas Manifold 3-Hole Gas Manifold 4-Hole Gas Manifold 5-Hole Gas Manifold

5651-160

Natural Gas Valve 1/2″ x 1/2″

168-140

168-135

168-134

168-133

Tube Brace 2-Burner Tube Brace 3-Burner Tube Brace 4-Burner Tube Brace 5-Burner

112-355

113-475

Limit Bracket Limit Bracket

NS NS

WGCK-1 WGCK-3

Propane Conversion Kit (0-6000’ Altitude) Propane Conversion Kit (6-10000’ Altitude)

X X

4085-154

Wiring Diagram

4085-155

Ladder Diagram

4085-156

Wiring Diagram

4085-157

Ladder Diagram

4085-254

Wiring Diagram

4085-269

Ladder Diagram

4085-255

Wiring Diagram

4085-270

Ladder Diagram

4085-377

Wiring Diagram

4085-392

Ladder Diagram

4085-378

Wiring Diagram

4085-393

Ladder Diagram

900-286-003

Complete Blower Assembly

900-286-004

Complete Blower Assembly

CONTROL PANEL

Drawing No.	Part No.	Description	WG3S2-A	WG3S2-B	WG3S2-C	WG4S2-A	WG4S2-B	WG4S2-C	WG5S2-A	WG5S2-B	WG5S2-C
1	517-276	Control Box Wrapper	X	X	X	X	X	X	X	X	X
2	113-269	Circuit Breaker Base	X	X		X	X		X	X
2	127-590	Disconnect Base			X			X			X
3	117-247	Low Voltage Box	X	X	X	X	X	X	X	X	X
4	117-248	Low Voltage Partition	X	X	X	X	X	X	X	X	X
5	8607-024	Low Voltage Terminal Strip	X	X	X	X	X	X	X	X	X
6	135-130	Wire Shield	X	X	X	X	X	X	X	X	X
7	5651-159	Integrated Control Board	X	X	X	X	X	X	X	X	X
8	8611-009	Ground Lug	X	X	X	X	X	X	X	X	X
9	S8201-169	Compressor Control Module	X	X	X	X	X	X	X	X	X
10 10	8407-068 8407-069	Transformer Transformer	X	X	X	X	X	X	X	X	X
11 11	8201-009 8201-032	Draft Inducer Motor Relay Draft Inducer Motor Relay	X	X	X	X	X	X	X	X	X
12	8401-027	Compressor Contactor	X	X	X	X	X	X	X	X	X
14 14 14 14 14	8615-055 8615-052 S8615-101 8615-043 8615-040	Circuit Breaker 40 Amp, 2-Pole Circuit Breaker 30 Amp, 3-Pole Rotary Disconnect Circuit Breaker 40 Amp, 3-Pole Circuit Breaker 50 Amp, 2-Pole	X	X	X	X	X	X	X	X	X
15 15 15 15 15	8552-080 8552-005 8552-004 8552-094 8552-055	Capacitor 40/10 MFD 370V Capacitor 10 MFD 370V Capacitor 7.5 MFD370V Capacitor 30/10 MFD 370V Capacitor 40/10 MFD 440V	X	X	X	X	X	X	X	X	X
16 16 16	8550-007 8550-003 8550-008	Capacitor Bracket, 2” Round Capacitor Bracket, 1-1/4” Oval Capacitor Bracket, 2-1/2” Round	X	X	X	X	X	X	X	X	X
17	8201-085	Phase Monitor		X	X		X	X		X	X
19	3000-1265	Blower Motor Power Wire Harness	X	X	X	X	X	X	X	X	X
20	3000-1254	Blower Motor Control Wire Harness	X	X	X	X	X	X	X	X	X
21	8615-041	Fuse Block			X			X			X
22 22	8614-046 8614-042	5 Amp Class CC Fuse 7 Amp Class CC Fuse			2			2			2
23	8607-017	Terminal Block 240V 2 Terminal			X			X			X
24	3000-1253	IFC Wire Assembly	X	X	X	X	X	X	X	X	X
25	8614-045	3 Amp Fuse	X	X	X	X	X	X	X	X	X

BLOWER ASSEMBLY

*Wall-Mount Unit – Blower Assembly Cross Reference**
WG3S2 with 50/75K Heat	900-285-001
WG3S2 with 100/125K Heat	900-285-002
WG4S2 with 50/75K Heat	900-286-001
WG4S2 with 100/125K Heat	900-286-002
WG5S2 with 50/75K Heat	900-286-003
WG5S2 with 100/125K Heat	900-286-004

* Refer to Burner Components on pages 9, 10 and 11 for model numbers.

Drawing No.;	Part No.	Description	900-285-001	900-285-002	900-286-001	900-286-002	900-286-003	900-286-004
1	5152-011	Blower Wheel 10-8	X	X	X	X	X	X
2	5152-012	Blower Wheel 10-8	X	X	X	X	X	X
3*	8106-052-0045	1/2 HP Programmed Motor w/Control	X
3*	8106-052-0051	1/2 HP Programmed Motor w/Control		X
3*	8107-017-0046	3/4 HP Programmed Motor w/Control			X
3*	8107-017-0052	3/4 HP Programmed Motor w/Control				X
3*	8107-017-0047	3/4 HP Programmed Motor w/Control					X
3*	8107-017-0053	3/4 HP Programmed Motor w/Control						X
5	112-344	Control Mounting Plate	X	X	X	X	X	X
6	8200-040	Motor Mount	X	X	X	X	X	X
7	151-101	Blower Housing	2	2	2	2	2	2
8	144-166	Diffuser	2	2	2	2	2	2
9	105-881	Angle – Back	X	X	X	X	X	X
10	165-564	Channel – Front	X	X	X	X	X	X
11	105X1075	Angle – Right	2	2	2	2	2	2
12	105Y1075	Angle – Left	2	2	2	2	2	2
13	5451-011	Grommets	6	6	6	6	6	6

*Refer to pages 9, 10 and 11 where both cooling and heating capacities are listed to match proper blower assembly internal parts required for specific application. They are listed at the bottom of the chart as NS (not shown).

General Notes

Revised and/or additional pages may be issued from time to time.
A complete and current manual consists of pages shown in the following contents section.

Important

Contact the installing and/or local Bard distributor for all parts requirements. Make sure to have the complete model and serial number available from the unit rating plates.