Stahl 292118 Minicon Plug Connector Installation Guide (+ PDF)

STAHL 292118 miniCon Plug Connector Installation Guide

Contents hide

5 Technical Drawings – Subject to Alterations

6 Dimension

7 Accessories

8 Documents / Resources

8.1 References

9 Related Posts

Introduction

The up to 8-pole, explosion-protected miniCON plug connectors in R. STAHL’s 8595/1 series keep you safely connected. The high-quality plastic or stainless steel plug connectors have impressed many customers with their reliability and versatility in application. Their hot swap disconnecting capacity means that intrinsically safe signal supplies and power supplies up to 500 V/16 A can be connected and disconnected reliably and safely without the need for a hot work permit or other hot work authorisation. The miniCON connectors designed for conductor cross-sections of 0.25 mm² to 2.5 mm² are available for directly connecting electrical lines or for device installation in the device plug and flange socket types of construction. The new plug connectors for hazardous areas in Zones 1 and 21 stand out from the competition thanks to their modular structure and logically arranged components, which enable quick, easy assembly. Our patented single-handed operation means that matching plug connectors, which can be defined by the installer using internal coding for up to three applications, can be connected in no time.

Features

Simple handling using hot swap technology
Versatile application possibilities thanks to modular structure
Most extreme operating conditions in hazardous areas
Reliable data and signal connections or power supplies
Simple connection and disconnection thanks to one-handed operation

Technical Data

Explosion Protection
Scope of validity	European Union (ATEX) IECEx
Application range (zones)	1 2 21 22
IECEX gas certificate	IECEx EPS 20.0035X
IECEx gas explosion protection	Ex db eb IIC T6 Gb
IECEX dust certificate	IECEx EPS 20.0035X
IECEx dust explosion protection	Ex tb IIIC TT80 °C / T95 °C Db
ATEX gas certificate	EPS 20 ATEX 1075 X
ATEX gas explosion protection	E II 2 G Ex db eb IIC T6 Gb
ATEX dust certificate	EPS 20 ATEX 1075 X
ATEX dust explosion protection	E II 2 D Ex tb IIIC TT80 °C / T95 °C Db
Certificates	ATEX (EPS), IECEx (EPS)
Electrical Data
Rated operational voltage AC	500 V
Rated operational voltage DC	max. 110 V
Voltage tolerance	+10%
Rated insulation voltage	690 V
Rated operational current for AC	16 A

Electrical Data

Rated operational current for DC	8 A
Rated operational current for DC 2	16 A
No. of poles	7 P + PE
AC frequency range	50 – 60 Hz
Device Specific Data
Back-up fuse with thermal protection	25 A GL
Back-up fuse without thermal protection	16 A GL
Ambient Conditions
Ambient temperature	-40 °C … +75 °C
Ambient temperature	-40 °F … +167 °F
Mechanical Data
Version	Ex d device plug
IP degree of protection (IEC 60529)	IP66 IP67
IP degree of protection (IEC 60079)	IP64
Base part	Plug
Enclosure material	Stainless steel 1.4404
Contact type	Pin contact
Connection cross-section	1.5 mm²
Connection cross-section AWG	AWG16
Conductor type	Megaflex 500
Conductor length	0.5 m
Connection thread	M32 x 1.5
Impact strength (IEC 60079)	7 J
Coding	1
Seal	Silicone
Mounting / Installation
Connection type	prefabricated
Components
Protective cap available	Yes

Technical Drawings – Subject to Alterations

Code disk
Protective cap
Plug basic part
PE contact (only for metal variant)
Contacts
Insulator
Contact holder
Adapter
Union nut
Bushing
Seal
Bushing
Conductor

Dimension

Dimensional Drawings (All Dimensions in mm [inches]) – Subject to Alterations

Accessories

Coupling Art. No.
	Enclosure material: Plastic Contact type: Socket contact Connection cross-section: 1.5 mm² No. of poles: 7 P + PE / 8 P Connection type: crimp	286560
	Enclosure material: Plastic Contact type: Socket contact Connection cross-section: 1.5 mm² No. of poles: 7 P + PE / 8 P Connection type: crimp	286561
	Enclosure material: Stainless steel 1.4404 Contact type: Socket contact Connection cross-section: 1.5 mm² No. of poles: 7 P + PE / 8 P Connection type: crimp	286602
	Enclosure material: Stainless steel 1.4404 Contact type: Socket contact Connection cross-section: 1.5 mm² No. of poles: 7 P + PE / 8 P Connection type: crimp	286603
Code disks Art. No.
	KIT code disk 8595, four colours, without labelling Customer-specific labelling available on request	289939
Protective cap Art. No.
	KIT 8595 protective cap plug (pin/socket) Incl. KIT code disk 8595, four colours, without labelling	286161

We reserve the right to make alterations to the technical data, dimensions, weights, designs and products available without notice. The illustrations cannot be considered binding.