Stahl 286559 Minicon Plug Connector Instructions

STAHL 286559 MiniCon Plug Connector

Product Information

Installation Equipment miniCON Plug Connector
The Installation Equipment miniCON Plug Connector is a device used for electrical connections in hazardous areas. It is designed for use in zones with potential gas or dust explosions and has several certifications, including the IECEx and ATEX gas and dust explosion protection certificates.

Product Technical Data

• Rated operational voltage AC: 500 V max.
• Rated operational voltage DC: 110 V +10%
• Voltage tolerance: 690 V
• Rated insulation voltage: 16 A
• Rated operational current for AC: 16 A
• Rated operational current for DC: 25 A GL / 16 A GL
• No. of poles: 2
• Connection cross-section: crimp solder
• IP degree of protection (IEC 60529): X
• IP degree of protection (IEC 60079): depending on the cable gland used

Mechanical Data

• Enclosure material: plastic
• Contact type: Series 8161/7 made of plastic
• Clamping range: depending on the cable gland used
• Connection thread: M25 x 1.5
• Coding: Yes
• Weight: depending on components used
• Protective cap available: Yes

Product Usage Instructions

The miniCON Plug Connector is designed for use in hazardous areas where gas or dust explosions may occur. It should only be installed by qualified personnel who are familiar with the relevant codes and regulations.

Before installation, ensure that the device is suitable for the intended application and that all necessary precautions have been taken to prevent explosions.

When installing the miniCON Plug Connector, follow theinstructions provided in the user manual carefully. Choose the appropriate cable gland and adaptor for your application to ensure the correct IP degree of protection.

When connecting wires to the miniCON Plug Connector, use crimp solder connections and ensure that the crimping process is carried out correctly. Use contact holders/positioners for turned industrial contacts to ensure exact positioning and reliable, reproducible crimping results.

After installation, test the device to ensure that it is working correctly and that there are no leaks or other issues that could lead to an explosion. Regular maintenance and inspection should be carried out to ensure continued safe operation of the device.

Installation Equipment

• Simple handling using hot swap technology
• Versatile application possibilities thanks to modular structure
• Most extreme operating conditions in hazardous areas
• Reliable data and signal connections or power supplies
• Simple connection and disconnection thanks to one- handed operation

WebCode 8595A
The up to 8- pole, explosion- protected miniCON plug connectors in R. STAHL’s 8595/ 1 series keep you safely connected. The high- quality plastic or stainless steel plug connectors have impressed many customers with their reliability and versatility in application. Their hot swap disconnecting capacity means that intrinsically safe signal supplies and power supplies up to 500 V/ 16 A can be connected and disconnected reliably and safely without the need for a hot work permit or other hot work authorisation. The miniCON connectors designed for conductor cross- sections of 0.25 mm² to 2.5 mm² are available for directly connecting electrical lines or for device installation in the device plug and flange socket types of construction. The new plug connectors for hazardous areas in Zones 1 and 21 stand out from the competition thanks to their modular structure and logically arranged components, which enable quick, easy assembly. Our patented single- handed operation means that matching plug connectors, which can be defined by the installer using internal coding for up to three applications, can be connected in no time.

Technical Data

Technical Drawings – Subject to Alterations

Dimensional Drawings (All Dimensions in mm [inches]) – Subject to Alterations

Accessories

Ex d device plug  Art. No.
	Enclosure material: Stainless steel 1.4404 Contact type: Pin contact Connection cross-section: 0.75 mm² No. of poles: 3 P Connection type: prefabricated Conductor type: JZ-500	294686
	Enclosure material: Stainless steel 1.4404 Contact type: Pin contact Connection cross-section: 0.75 mm² No. of poles: 2 P + PE Connection type: prefabricated Conductor type: SiHF	294689
	Enclosure material: Stainless steel 1.4404 Contact type: Pin contact Connection cross-section: 0.75 mm² No. of poles: 4 P + PE Connection type: prefabricated Conductor type: SiHF	294690
Ex d device plug  Art. No.
	Enclosure material: Stainless steel 1.4404 Contact type: Pin contact Connection cross-section: 0.34 mm² No. of poles: 8 P Connection type: prefabricated Conductor type: SUPER-PAAR-TRONIC-340-C-PUR	293741
	Enclosure material: Stainless steel 1.4404 Contact type: Pin contact Connection cross-section: 0.75 mm² No. of poles: 7 P + PE Connection type: prefabricated Conductor type: JZ-500	293596
	Enclosure material: Stainless steel 1.4404 Contact type: Pin contact Connection cross-section: 1 mm² No. of poles: 7 P + PE Connection type: prefabricated Conductor type: JZ-500	293597
	Enclosure material: Stainless steel 1.4404 Contact type: Pin contact Connection cross-section: 1 mm² No. of poles: 3 P + PE Connection type: prefabricated Conductor type: SiHF	293739
Ex e device plug Art. No.
	Enclosure material: Stainless steel 1.4404 Contact type: Pin contact Connection cross-section: 0.75 – 1 mm² No. of poles: 7 P + PE / 8 P Connection type: crimp	286589

Locknut, brass nickel-plated (-60 … +75 °C) To fasten the cable glands in through holes

Material: Nickel-plated brass      1 piece Thread size: M32

110869

Plug

	Enclosure material: Plastic Contact type: Pin contact Connection cross-section: 0.75 – 1 mm² No. of poles: 7 P + PE / 8 P Connection type: crimp	286551
	Enclosure material: Stainless steel 1.4404 Contact type: Pin contact Connection cross-section: 0.75 – 1 mm² No. of poles: 7 P + PE / 8 P Connection type: crimp	286588

2-ear clamps

KIT 8595 2-ear clamps, large Strain relief depending on the cable gland used Cable outer diameter 13 to 17 mm

286169

Adaptor

KIT 8595 adapter, plastic, consisting of: Adapter and cable gland, Ex e series 8161/7 made of plastic, M25 x 1.5 Cable outer diameter 13 to 17 mm

286163

Socket contact

KIT 8595 socket contacts (0.75 to 1 mm²), 8 pieces

286152

Contact holder for socket contact

KIT 8595 socket contact insert

286145

Code disks

KIT code disk 8595, four colours, without labelling Customer-specific labelling available on request

289939

Cable gland made of plastic

	8161/7-M25-1710-LT, Ex e Plastic, M25 x 1.5, cable outer diameter 10 to 17 mm Lot size 50 pieces	239205
	8161/8-M25-1710-LT, Ex i Plastic, M25 x 1.5, cable outer diameter 10 to 17 mm Lot size 50 pieces	239213

Protective cap

KIT 8595 protective cap coupling (socket) Incl. KIT code disk 8595, four colours, without labelling

286159

We reserve the right to make alterations to the technical data, dimensions, weights, designs and products available without notice. The illustrations cannot be considered binding.

R. STAHL Schaltgeräte GmbH | Am Bahnhof 30 | 74638 WALDENBURG
Tel. +49 7942 943 1700
Fax: +49 7942 943 1777
Email: [email protected]
r-stahl.com

References

• R. STAHL | Explosion Hazard Systems | Industrial Explosion Protection
• You will find a little bit of Stahl chemistry everywhere