Smartgen Hmp300 Power Integrated Protection Module User Manual

Smartgen Hmp300 Power Integrated Protection Module User Manual

SmartGen HMP300 Power Integrated Protection Module User Manual
SmartGen HMP300 Power Integrated Protection Module User Manual

SmartGen

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Applications for the copyright holder’s written permission to reproduce any part of this publication  should be addressed to Smartgen Technology at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies.
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Table 1 Software Version

DateVersionNote
2017-09-221.0Original release.
2019-11-051.1Added differential protection contents.
2021-03-051.2Modify the figure 1 error and update the format.
2022-10-111.3Update company logo and manual format.

OVERVIEW

HMP300 power integrated protection module integrates digital, intelligent and network technology, and is used for collecting generator-set data (voltage, current, power and frequency) and related action output for data errors to protect the device. It fits with LCD display, optional Chinese and English bilingual interface, and it is reliable and easy to use.
HMP300 power integrated protection module adopts micro-processor technology with precise  parameter measuring, fixed value adjustment, set value adjusting functions etc. All parameters can be configured from front panel or through LINK interface via PC. It can be widely used in all types of marine/land electrical device with compact structure, advanced circuits, simple connections and high reliability.

PERFORMANCE AND CHARACTERISTICS

Main features are as below:

  • 132×64 LCD display with backlight, selectable language interface (Chinese and English), push-button operation.
  • Equipped with LINK communication port; Through LINK interface on PC, data and parameters can be monitored and adjusted.
  •  Equipped with CANBUS port, which can connect with HMC9000/HMC6000 module to realize power and engine data collecting and display at the same time.
  • Differential protection function, and controller will issue related alarm information after differential protection is active.
  •  Protections for over/under voltage, over/under frequency, reverse power, over power and over current.
    ➢ Harmonic test function, and each phase voltage/current harmonic distortion rate can be tested.
  • Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire systems with frequency 50/60Hz.
  •  Collects and shows 3-phase voltage, 3-phase current, frequency and power parameters.
    Generator
    Line voltage (Uab, Ubc, and Uca)
    Phase voltage (Ua, Ub, and Uc)
    Frequency Hz
    Load
    Current Ia, Ib, Ic A (unit)
    Each phase and total active power P       kW (unit)
    Each phase and total reactive power Q       kvar (unit)
    Each phase and average power factor P
  • Parameter setting function: users are allowed to set and change parameters and parameters shall be stored in internal FLASH memory and cannot be lost even in case of power outage; most of them can be adjusted using front panel of the controller.
  • Wide power supply range DC (8~35) V, suitable for different starting battery voltage environment.
  • All parameters apply digital adjustment, instead of conventional analog modulation with normal potentiometer, improving whole reliability and stability.
  • Module is mounted on the 35mm guide rail.

SPECIFICATION

Table 2 Technical Parameters

ItemContent
Operating VoltageDC8.0V to DC35.0V, Continuous Power Supply
Power Consumption<3W (standby ≤2W)
Alternator Volt Input Range 3Phase 4Wire

3Phase 3Wire Single Phase 2Wire

2Phase 3Wire

 

30V AC ~ 360 V AC (ph-N)

30V AC ~ 620 V AC (ph-ph)

30V AC ~ 360 V AC (ph-N)

30V AC ~ 360 V AC (ph-N)

Alternator Frequency50Hz/60Hz
Programmable Relay Output 15A     AC250V volt free output
Programmable Relay Output 25A     AC250V volt free output
Programmable Relay Output 310A    AC250V volt free output
Programmable Relay Output 410A    AC250V volt free output
Overall Dimension107.6mm x 89.7mm x 60.7mm
CT Secondary Current5A rated
Working Temperature(-25~+70)°C
Working Humidity(20~93)%
Storage Temperature(-25~+70)°C
 

Insulating Intensity

Apply AC2.2kV voltage between high voltage terminal and low voltage terminal and the leakage current is not more than 3mA within 1min
Weight0.30kg

OPERATION

Table 3 Key Description

IconsFunctionDescription
Setting Icon 

Set/Confirm

Pressing this key will enter into password screen; In setting parameter status, pressing this key will shift cursor or confirm the set value.
Increase icon   Up/IncreaseScrolls the screen up; Shift the cursor up or increase the set value in parameter setting menu.
down iconDown/DecreaseScrolls the screen down; Shift the cursor down or decrease the set value in parameter setting menu.
Pressing both Increase icon and down icon simultaneously can reset alarms.


SCREENS DISPLAY

POWER DATA DISPLAY

Table 4 Power Data Display

1st ScreenDescription
UL-L 380V 380V 380 V UL-N   220V    220V   220 V I:          500A    500A    500 A

P:        276 kW   Q : 200 kvar

PF        0.80             50.0Hz

Line voltage Uab, Ubc, Uca
Phase voltage Ua, Ub, Uc
Current Ia, Ib, Ic
Active power, reactive power
Average power factor, frequency
2nd ScreenDescription
P(kW)        Q(kvar)                     S(kVA) A:    89.0                        65.0           110.0

B:    89.0         65.0           110.0

C:    89.0         65.0           110.0

PF    0.80         0.80           0.80

Active power display, reactive power display, apparent power display
A phase: active power, reactive power, apparent power
B Phase: active power, reactive power, apparent power
C Phase: active power, reactive power, apparent power
A phase, B phase and C phase power factors
3rd ScreenDescription
THDu(%)      THDi(%)

A:    0.5                   0.3

B:    0.5                   0.3

C:    0.5                   0.3

Phase Seq: 0°    120°         240°

Voltage harmonic distortion rate, current harmonic distortion rate
A phase: voltage/current harmonic distortion rate
B phase: voltage/current harmonic distortion rate
C phase: voltage/current harmonic distortion rate
Phase sequence
4th ScreenDescription
Total kWh           276.3 kWh Total kvarh 200.0 kvarh kWh %            32%

kvarh %           32%

Total active energy

Total reactive energy

Active power percentage

Reactive power percentage

 

ALARM DISPLAY

All alarm information (trip alarm and warning alarm) collected by the module is real time displayed on the alarm screen as bellow:
Table 5 Alarm Display

Display ContentDescription
Alarm

Warning Alarm Under Volt Warning

Page title
Alarm type
Alarm content

MODULE INFORMATION DISPLAY

Module information including output port status, software version, hardware version and release time can be displayed on this screen as bellow:
Table 6 Module Information Display

Display ContentDescription
OUT: 1    2    3   4

 

Software Version: V1.3 Hardware Version: V2.1 Issue Date: 2017-09-20

Output port number
Outputs status
Software version
Hardware version
Issue date

 

PROTECTION

WARNING

When controller detects the warning signals, alarm indicator flashes and LCD displays the warning information.
Table 7 Module Warning Types

No.TypeDescription
 

1

 

Over Voltage

When the module detects that the genset voltage has exceeded the pre-set value, it will initiate a warning alarm and the corresponding alarm

information will be displayed on LCD.

 

2

 

Under Voltage

When the module detects that the genset voltage has fallen below the pre-set value, it will initiate a warning alarm and the corresponding alarm

information will be displayed on LCD.

 

3

 

Over Frequency

When the module detects that the genset frequency has exceeded the

pre-set value, it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD.

 

4

 

Under Frequency

When the module detects that the genset frequency has fallen below the

pre-set value, it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD.

 

5

 

Over Power

When the module detects that the genset power (power is positive) has exceeded the pre-set value, it will initiate a warning alarm and the

corresponding alarm information will be displayed on LCD.

 

6

 

Over Current

When the module detects that the genset current has exceeded the pre-set value, it will initiate a warning alarm and the corresponding alarm

information will be displayed on LCD.

 

7

 

Current Pre-alarm

When module detects genset current is above the current pre-alarm limit, it will initiate a warning alarm and the corresponding alarm information

will be displayed on LCD.

 

8

 

Reverse Power

When the module detects that the genset reverse power value (power is negative) has exceeded the pre-set value, it will initiate a warning alarm

and the corresponding alarm information will be displayed on LCD.

 

9

Differential ProtectionWhen module detects differential current is above the pre-set current

pre-alarm limit, it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD.

 

TRIP ALARM

When controller detects trip alarm, it will send signals to trip the generator and the corresponding alarm information will be displayed on LCD.
Table 8 Trip Alarms

No.TypeDescription
 

1

 

Over Voltage

When the module detects that the genset voltage has exceeded the pre-set value, it will initiate a trip alarm and the corresponding alarm

information will be displayed on LCD.

 

2

 

Under Voltage

When the module detects that the genset voltage has fallen below the pre-set value, it will initiate a trip alarm and the corresponding alarm

information will be displayed on LCD.

 

3

 

Over Frequency

When the module detects that the genset frequency has exceeded the

pre-set value, it will initiate a trip alarm and the corresponding alarm information will be displayed on LCD.

 

4

 

Under Frequency

When the module detects that the genset frequency has fallen below

the pre-set value, it will initiate a trip alarm and the corresponding alarm information will be displayed on LCD.

 

5

 

Over Power

When the module detects that the genset power (power is positive) has exceeded the pre-set value, it will initiate a trip alarm and the

corresponding alarm information will be displayed on LCD.

 

6

 

Over Current

When the module detects that the genset current has exceeded the pre-set value, it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD.
 

7

Differential ProtectionWhen the module detects differential current is above the pre-set limit, it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD.
 

8

 

Reverse Power

When the module detects that the genset reverse power value (power is negative) has exceeded the pre-set value, it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD.
 

9

 

Loss of Phase

When the module detects that genset voltage phase loss, it will initiate trip alarm signals and the corresponding alarm information will be displayed on LCD.
 

10

Reverse             Phase SequenceWhen the module detects that genset voltage phase sequence wrong, it will initiate trip alarm signals and the corresponding alarm information will be displayed on LCD.

WIRING CONNECTION
HMP300 controller panel is as below:
HMP300 controller panel
Fig. 1 HMP300 Panel Diagram

Table 9 Terminal Wiring Connection

No.FunctionCable SizeRemarks
1B-1.5mm2Connected with negative of starter battery, engine

starter battery can be used directly.

2B+1.5mm2Connected with positive of starter battery, engine

starter battery can be used directly.

3120Ω1.0mm2After short connecting with CANL, it doesn’t need to

externally connect with 120Ω.

4CANH1.0mm2CANBUS Communication   port,   which   supports

J1939-81 power data communication protocol.

5CANL1.0mm2
6 

Aux. Output 1

1.0mm2Relay normally open volt free contact, rated 5A, and volt free

contact output.

 

 

 

 

 

Details see 8.2.

71.0mm2
8 

Aux. Output 2

1.0mm2Relay normally open volt free contact, rated 5A, and volt free contact output.
91.0mm2
10 

Aux. Output 3

1.0mm2Relay normally open volt free contact, rated 10A, and volt free contact output.
111.0mm2
121.0mm2
13 

Aux. Output 4

1.0mm2Relay normally open volt free contact, rated 10A, and volt free contact output.
141.0mm2
151.0mm2
16Gen      L1      Phase       Volt

Monitoring Input

1.0mm2Connect with output U Phase of generator (2A fuse is recommended)
17Gen      L2      Phase       Volt

Monitoring Input

1.0mm2Connect with output V Phase of generator (2A fuse is recommended).
18Gen      L3      Phase       Volt

Monitoring Input

1.0mm2Connect with output W Phase of generator (2A fuse is recommended).
19Gen N Wire Input1.0mm2Connect with output N Wire of generator.
20CT     A-Phase      Monitoring

Input

2.5mm2External connected current transformer secondary coil (rated 5A).
212.5mm2
22CT     B-Phase      Monitoring

Input

2.5mm2External connected current transformer secondary coil (rated 5A).
232.5mm2
24CT     C-Phase      Monitoring

Input

2.5mm2External connected current transformer secondary coil (rated5A).
252.5mm2
LINKTest software   interface. Connect with   PC test software via SG72 module.

 

SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS

CONTENTS AND SCOPES OF PARAMETERS
Table 10 Parameter Setting Contents and Scopes

No.ItemsRangeDefaultDescription
Voltage Settings
 

1

 

AC System

 

(0-3)

 

0

0: 3P4W

1: 3P3W

2: 2P3W

3: 1P2W

 

 

 

2

 

 

 

Rated Voltage

 

 

 

(30-30000)V

 

 

 

230

Provide standard for over/under voltage and voltage on load. If voltage transformer is used, this value is primary voltage of transformer.

When AC system is 3P3W, this setting value

is line voltage; for other supply AC systems, it is phase voltage.

 

3

Voltage Transformer Enabled(0-1)

0: Disabled

1: Enabled

 

0

 

Disabled

4Primary Voltage(30-30000)V100Primary voltage of voltage transformer.
5Secondary Voltage(30-1000)V100Secondary voltage of voltage transformer.
 

6

Over    Volt    Warning Enabled(0-1)

0: Disabled

1: Enabled

 

1

When it is enabled, module starts to detect over voltage warning.
 

7

 

Over    Volt    Warning Value

 

(0-200)%

 

110%

When generator voltage has exceeded the set value and warning delay is expired, module will initiate over voltage warning

alarm.

8Over    Volt    Warning

Delay

(0-3600)s3Time duration from alarm is detected to it

initiates alarm.

 

9

Over        Volt        Trip Enabled(0-1)

0: Disabled

1: Enabled

 

1

When it is enabled, module starts to detect over voltage trip.
 

10

 

Over Volt Trip Value

 

(0-200)%

 

120

When generator voltage has exceeded the set value and trip delay is expired, module

will initiate over voltage trip alarm.

11Over Volt Trip Delay(0-3600)s2Time duration from alarm is detected to it

initiates alarm.

 

12

Under Volt Warning Enabled(0-1)

0: Disabled

1: Enabled

 

1

When it is enabled, module starts to detect under voltage warning.
 

13

Under Volt Warning Value 

(0-200)%

 

84

When generator voltage has fallen below the set value and warning delay is expired,

module will initiate under voltage warning

 

2 DEFINED CONTENTS OF PROGRAMMABLE OUTPUT PORTS 1~4

Table 11 Defined Contents of Programmable Output Ports 1-4

No.ItemsDescription
0Not UsedOutput port is deactivated when “Not Used” is selected.
1Common AlarmOutput when alarms occurred.
2Common Warning AlarmOutput when warning alarm is occurred.
3Common Trip AlarmOutput when trip alarm is occurred.
4Over Volt Trip AlarmOutput when over voltage trip alarm is occurred.
5Under Volt Trip AlarmOutput when under voltage trip alarm is occurred.
6Loss     of    Phase      Trip

Alarm

Output when loss of phase trip alarm is occurred.
7Reverse Phase

Sequence Trip Alarm

Output when reverse phase sequence trip alarm is occurred.
8Over     Frequency      Trip

Alarm

Output when over frequency trip alarm is occurred.
9Under    Frequency     Trip

Alarm

Output when under frequency trip alarm is occurred.
10Over Current Trip AlarmOutput when over current trip alarm is occurred.
11Over Current Pre-alarmOutput when over current pre-alarm is active.
12Over Power Trip AlarmOutput when generator over power trip alarm is occurred.
13ReservedReserved
14Reverse       Power      Trip

Alarm

Output when generator reverse power trip alarm is occurred.
15Over Volt WarningOutput when generator over voltage warning alarm is occurred.
16Under Volt WarningOutput when generator under voltage warning alarm is occurred.
17Allow to Output On-loadOutput when module meets the set on-load conditions.
18ReservedReserved
19Over Frequency WarningOutput when generator over frequency warning alarm is occurred.
20Under              Frequency

Warning

Output when generator under frequency warning alarm is occurred.
21ReservedReserved
22Over Current WarningOutput when generator over current warning alarm is occurred.
23Differential      Protection

Warning

Output when differential protection warning occurs.
24Over Power WarningOutput when generator over power warning alarm is occurred.
25Differential      Protection

Trip

Output when differential protection trip occurs.
26Reverse Power WarningOutput when generator reverse power warning alarm is occurred.
 

27

 

Custom Output

Separately customized column A and column B output functions,

when one is active, module will start output. Detailed to see Table 12 as bellow.

28ReservedReserved
29ReservedReserved
30ReservedReserved

 

Table 12 Custom Output Port List

No.Custom Output Column ACustom Output Column B
00Over Volt Warning AlarmOver Volt Warning Alarm
01Under Volt Warning AlarmUnder Volt Warning Alarm
02Over Frequency Warning AlarmOver Frequency Warning Alarm
03Under Frequency Warning AlarmUnder Frequency Warning Alarm
04Over Power WarningOver Power Warning
05Over Current WarningOver Current Warning
06Reverse Power WarningReverse Power Warning
07Reverse Phase Sequence Trip AlarmReverse Phase Sequence Trip Alarm
08Over Volt Trip AlarmOver Volt Trip Alarm
09Under Volt Trip AlarmUnder Volt Trip Alarm
10Over Frequency Trip AlarmOver Frequency Trip Alarm
11Under Frequency Trip AlarmUnder Frequency Trip Alarm
12Over Power Trip AlarmOver Power Trip Alarm
13Over Current Trip AlarmOver Current Trip Alarm
14Reverse Power Trip AlarmReverse Power Trip Alarm
15Loss of Phase Trip AlarmLoss of Phase Trip Alarm
16Over Current Warning + Over Current TripOver Current Warning + Over Current Trip
17Differential Protection WarningDifferential Protection Warning
18Differential Protection TripDifferential Protection Trip

 

 

PARAMETERS SETTING

After module is powered up, press Setting Icon to enter into the password screen. Input correct password (default password is “0318”) to enter into the parameter setting menu and select parameter item via Increase icon and down iconbuttons. Then press Setting Icon  to start setting. Increase icon  is to increase value, and down icon is to decrease value. After the setting is finished, press Setting Icon again to confirm it. Parameters also can be set through PC software via SG72 module. Password is not needed for parameter setting on PC software. If it needs to set more parameters (such as voltage/current calibration) or the password is forgotten, please contact the factory.
NOTES:

  • Over voltage set value must be higher than under voltage set value, otherwise over voltage and under voltage condition may occur simultaneously.
  • For alarms not needed, please select “Disabled” in the alarm enabled selection

TYPICAL APPLICATION

MODULE TYPICAL APPLICATION
HMP300 Typical Application Diagram
Fig.2 HMP300 Typical Application Diagram

DIFFERENTIAL CURRENT PROTECTION APPLICATION

Differential Current Protection Application Diagram

Fig.3 Differential Current Protection Application Diagram

NOTE: CTs on the two sides must have same parameter characteristics, and cable load on the two sides also must be equal.

INSTALLATION

Fig.4 Overall and Cutout Dimensions
Overall and Cutout Dimensions

ATTENTION:

  • OUTPUT AND EXPAND RELAYS
    All outputs of controller are relay contact output type. If it needs to expand the relays, please add freewheel diode to both ends of expand relay’s coils (when coils of relay have DC current) or, increase resistance-capacitance return circuit (when coils of relay have AC current), inorder to prevent disturbanceB for controller or other equipments.
  • AC INPUT
    Current input of controller must be connected to outside current transformer. And the current transformer’s secondary current must be 5A. At the same time, the phases of current transformer and input voltage must be correct. Otherwise, the collected current and active power may be not correct.
    NOTE: When there is load current, transformer’s secondary side is prohibited to open circuit.
  • WITHSTAND VOLTAGE TEST
    When controller has been installed on control panel, if it needs the high voltage test, please disconnect controller’s all terminal connections, in order to prevent high voltage going into controller and damaging it.

 

SmartGen
SmartGen
— make your generator smart
SmartGenTechnology Co.,Ltd.
No.28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: +86-371-67988888/67981888/67992951
+86-371-67981000(overseas)
Fax: +86-371-67992952
Web: www.smartgen.com.cn
www.smartgen.cn
Email: [email protected]

All rights reserved. No part of this publicati

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