Astro Cdm-700 Series Conveyor Stacker User Guide

Astro Cdm-700 Series Conveyor Stacker User Guide

ASTRO CDM LogoASTRO
CDM-700 Series
(Covers Domestic 115V & European 220V Models)
Conveyor Stacker ASTRO CDM 700 Series Conveyor Stacker USER’S GUIDE/PARTS CATALOG

This manual is intended solely for the use and information of Astro Machine Corp., its designated agents, customers, and their employees. The information in this guide was obtained from several different sources that are deemed reliable by all industry standards. To the best of our knowledge, that information is accurate in all respects. However, neither Astro Machine Corp. nor any of its agents or employees shall be responsible for any inaccuracies contained herein.
All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or any information storage and retrieval system, without permission in writing from the publisher.

INTRODUCTION

The CDM-700 Conveyor transports media from the Printer and stacks it. As the first piece of stock exits the Printer, the motor-driven Conveyor Tapes under the Stacker Wheels move it. The next piece of stock exits the Printer, overlaps the preceding piece, and is moved along the Conveyor. After clearing the Stacker Wheels, the stock can be unloaded by hand without having to stop the Printer.

SPECIFICATIONS*

Power Requirements:
Optional Availability:
115 VAC, 60 Hz, 9.0 AMP 220 VAC, 50/60 Hz, 0.5 AMP
Motor Circuit BreakerFuse:1 AMP
0.5 AMP
Speed Of Tapes:0″ – 250 feet per minute (variable)
Dimensions:Width:     15″ (38.1 cm)
Length:   34.5″ (87.6 cm)
Height:   Table Top
Weight:   33 lbs. (15 kg)

* MANUFACTURER RESERVES THE RIGHT TO CHANGE SPECIFICATIONS WITHOUT WRITTEN NOTICE.

SAFETY PRECAUTIONS

THIS EQUIPMENT PRESENTS NO PROBLEM WHEN USED PROPERLY.
OBSERVE SAFETY MEASURES WHEN OPERATING THE CONVEYOR:
READ THIS MANUAL CAREFULLY AND FOLLOW RECOMMENDED PROCEDURES.

  • KEEP HANDS, HAIR, AND CLOTHING CLEAR OF ROLLERS, TAPES, AND OTHER MOVING PARTS.
  • ALWAYS TURN CONVEYOR OFF BEFORE ADJUSTING OR CLEANING.
  • DISCONNECT POWER CORD WHEN MAKING ANY ADJUSTMENTS OR PERFORMING ANY MAINTENANCE NOT COVERED IN THIS MANUAL.
    WARNING!
    ONLY CONNECT CONVEYOR TO A PROPERLY GROUNDED OUTLET! FAILURE TO DO SO CREATES RISK OF ELECTRICAL SHOCK!

Assembling Conveyor

  1. Unpack Conveyor. Do not discard carton until Conveyor is assembled.
  2. Attach Receiving Tray to Conveyor with two screws provided.

ASTRO CDM 700 Series Conveyor Stacker  - Conveyor

Positioning Conveyor

  1. Place Conveyor on the same sturdy table or workbench next to the Printer as shown.
  2. Center Conveyor relative to Printer’s exit.

ASTRO CDM 700 Series Conveyor Stacker  - Conveyor 1

Operating Conveyor
Plug Conveyor into a properly grounded wall outlet using power cord supplied.
CAUTION
CONVEYOR IS DESIGNED TO BE PLUGGED INTO A GROUNDED OUTLET. FOR YOUR SAFETY, DO NOT REMOVE GROUND PIN FROM LINE CORD.

ASTRO CDM 700 Series Conveyor Stacker  - Conveyor 2

  1. Turn Conveyor and Printer ON.
  2. Feed stock through Printer and observe the way it is received by the Conveyor.ASTRO CDM 700 Series Conveyor Stacker  - Conveyor 3
  3. Loosen Locking Knob [A] and adjust Stacker Wheels so lead edge of media just touches Stacking Rollers as it exits the Printer.
  4. Adjust Speed Control to set the amount of overlap between the pieces. (For less overlap turn Speed Control clockwise, for more overlap turn Speed Control counterclockwise.)ASTRO CDM 700 Series Conveyor Stacker  - Conveyor 4

Reverse Operation
Conveyor is designed to run from right to left. It can alsooperate from left to right. To switch operation direction, first move Guide Roller Assembly and Stacking Tray to opposite sides of the Conveyor. Then switch the Reversing Switch (located under Conveyor) to the reverse operating position.

ASTRO CDM 700 Series Conveyor Stacker  - Conveyor 5

Troubleshooting

If Conveyor fails to run, check for jammed paper between Tapes and Roller. Also, check Fuse and Motor Circuit Breaker and replace or reset if necessary. Fuse Holders and Circuit Breaker located on rear of Conveyor.

ASTRO CDM 700 Series Conveyor Stacker  -jammed

WARNING!
DISCONNECT POWER CORD WHEN CHECKING OR REPLACING FUSE! ALWAYS REPLACE FUSE WITH THE SAME TYPE. FAILURE TO DO SO MAY DAMAGE ELECTRONIC CIRCUIT BOARD.
Optional DTM-255/DTM-250 Conveyor Drop Tray Installation
DTM-255 Drop Tray is for Left-to-Right Operation. DTM-250 Drop Tray is for Right-toLeft Operation. Assemble and install Conveyor Drop Tray on exit end of Conveyor:

  1. Remove two screws attaching Stacking Tray to Conveyor and remove Tray.
  2. Remove four screws [A] that mount Front Cover Plate to Conveyor. DO NOT remove Front Cover Plate.ASTRO CDM 700 Series Conveyor Stacker  -Cover Plate
  3. While holding Front Cover Plate in place, install Drop Tray Support Bracket [B] using four screws removed in Step 2.
  4. Install Media Guide Roller Assembly using four  screws supplied [C]. Mount Media Guide Roller Assembly as shown with Rollers resting on Exit Roller of Conveyor.ASTRO CDM 700 Series Conveyor Stacker  -Cover Plate 1
  5. Install Tray Base on Drop Tray Support Bracket. Tray adjusts up and down to allow stacking more or less media.
  6. Remove knobs from Guides. Assemble Guides to Tray Base as shown. Largest Guide is the Rear Stop Guide. Second largest Guide is installed on non-operator’s side of Conveyor and smallest Guide is installed on operator’s side as shown.ASTRO CDM 700 Series Conveyor Stacker  -Cover Plate 2

Optional 57E-600-10 Conveyor Leg Kit Installation (for Use with M-Series Printers)
Install Conveyor Legs on the Conveyor to allow proper alignment with M-Series Printers.
CONTENTS OF KIT:

  1. Conveyor Legs (2)
  2. Screws (4)

ASTRO CDM 700 Series Conveyor Stacker  -KIT

INSTALL CONVEYOR LEGS:

  1. Remove (4) Rubber Feet from bottom of Conveyor.
  2. Attach Conveyor Legs across the bottom front and rear of Conveyor using Rubber Foot holes [A] and four screws included with Kit.ASTRO CDM 700 Series Conveyor Stacker  -LEGS
  3. Reattach Rubber Feet to Conveyor Legs using predrilled holes [B] provided.ASTRO CDM 700 Series Conveyor Stacker  -LEGS 1

Optional DK-700 Dryer Kit
Dryer Kit Includes: Front Exit Roller Assembly, Guide Roller Support, Front Roller Support, Rear Roller Support, 2 Dryer Support Shafts, 8 mounting screws

  1. Before installing DK-700 Dryer Kit, remove these parts from the CDM-700 Conveyor.
    A. Stacking Tray [A] (2 screws).
    B. Guide Assembly [B] (4 screws).ASTRO CDM 700 Series Conveyor Stacker  - Bracket Remove Operator’s Side Bracket first, then the Rear Support Bracket.
  2. Install new Rear Roller Support [C] using two screws (as shown).ASTRO CDM 700 Series Conveyor Stacker  - Bracket 1
  3. Hook Guide Roller Support over the shaft on Rear Roller Support [1]. Install Front Roller Support using two screws [2] (as shown).ASTRO CDM 700 Series Conveyor Stacker  - Bracket 2
  4. Install Front Exit Roller Assembly by attaching mounting brackets to Conveyor Frame (as shown) using two screws on each side [3].ASTRO CDM 700 Series Conveyor Stacker  - Bracket 3
  5. Remove two Levers [4] and Bearing Washers [5] from two Dryer Support Shafts [6]. Install two Shaft Assemblies into holes provided in Dryer (as shown). Reinstall Levers [4] and Bearing Washers [5] on Shafts.ASTRO CDM 700 Series Conveyor Stacker  - Bracket 4NOTE: When installing the two Levers [4], make sure the cams on the opposite end of the shaft are in the same position as the cams on the Levers.
  6. Dryer Assembly can now be placed in Support Brackets. Make sure Bearing Washers are between the Support Brackets and the cams (as shown).
    NOTE: Bearing Washers should go between Support Brackets and cams.ASTRO CDM 700 Series Conveyor Stacker  - Bracket 5
  7. Plug cord supplied with Dryer into Dryer receptacle, then into receptacle labeled “Dryer” on the Conveyor. Then plug the Conveyor into the wall outlet.ASTRO CDM 700 Series Conveyor Stacker  - Dryer
  8. To operate the Dryer, set the two Levers so media can pass under the Dryer without interference. Then turn Dryer power switch ON. Turn Conveyor ON.
    Dryer and Guide Rollers can be adjusted from side to side (by sliding them on Shaft Assemblies) to accommodate varying media sizes and print positioning.
    NOTE: Dryer will not operate if Conveyor is not turned ON.ASTRO CDM 700 Series Conveyor Stacker  - Dryer 1

CAUTION
DO NOT OPERATE DRYER IF BELTS ON CONVEYOR ARE NOT TURNING. DO NOT BLOCK CONVEYOR EXIT WHEN USING DRYER.
NOTE: When you see a Key number repeated in a listing, check the voltage of your particular model:

  • Voltage: 115V or 220V

PARTS CATALOG

ASTRO CDM 700 Series Conveyor Stacker  - PARTS CATALOG

PARTS CATALOG
GROUP 1 – MECHANICAL

KEY PART NO. DESCRIPTION QTY
157-150-08END CAP, BODY CLOSURE2
257-100-15DRIVE ROLLER ASSEMBLY1
3123-0309BELT, CONVEYOR DELIVERY4
4123-0771BELT, 120XL037 NEOPRENE CLASS1
5123-1136SCREW, 8-32 x 1/4 PH TRUSS HD22
657P-600-02CONVEYOR BODY WELDMENT (115V)1
657P-610-02CONVEYOR BODY WELDMENT (220V)1
7123-0620FOOT, #7OASHORA4
857-100-84MOTOR ASSEMBLY1
957-150-42MOTOR BASE1
10123-0100WASHER, 1/2 x 0.218 x 0.048 THK4
11123-0237STAR-WASHER, #10 EXTERNAL4
12123-0024SCREW, 10-32 x 3/8 PH TRUSS HD. MS ZINC4
13123-1135SCREW, 6-32 x 1/4 PH TRUSS HD.15
14123-0425NUT, HEX 4-402
1557-500-04SWITCH ASSEMBLY1
16123-1023SCREW, 4-40 x 5/16 RH PH2
1757-100-50BRACKET, TRANSFORMER1
1857-150-43COVER1
19123-1103SWITCH1
2057-100-17IDLER ROLLER3
21123-1104CIRCUIT BREAKER1
22123-0355FUSE HOLDER2
2357-500-01AC OUTLET ASSEMBLY1
2457-500-03AC INLET ASSEMBLY (115V)1
2457-500-21FILTER, POWER ENTRY MODULE (220V)1
2557-500-02TRANSFORMER (115V, 60Hz)1
2557-500-16TRANSFORMER (220V, 50/60Hz)1
2657-500-13SPEED CONTROL1
27123-0191WASHER, PLAIN #61
28123-1106RELAY1
29123-1101KNOB, PURE TOUCH1
3090-103-52BALL BEARING HOUSING ASSEMBLY8
31123-0275SCREW, 6-32 x 1/4 OVAL PH. HD.16
3257-601-03WHEEL BRACKET ASSY. (SEE GROUP 4)1
3357-601-01WHEEL GUIDE & BRACKET ASSEMBLY  (SEE GROUP 4)1
3457P-601-16RECEIVING TRAY1
35123-0635*POWER CORD (115V)
POWER CORD (220V)
1
36123-0635*
123-0735*
DECAL, POWER ENTRY 115V
DECAL, POWER ENTRY 220V
1
*57-550-25*
57-550-30*
DROP TRAY KIT, RIGHT-TO-LEFT
(SEE PAGE 3) (SEE GROUP 6)
1
*DT-255DROP TRAY KIT, LEFT-TO-RIGHT
(SEE PAGE 3) (SEE GROUP 6A)
1
*57E-600-10CONVEYOR LEG KIT FOR USE WITH M-SERIES PRINTERS (SEE PAGE 4)1

*NOT SHOWN

GROUP 2 – ELECTRICAL

ASTRO CDM 700 Series Conveyor Stacker  - PARTS CATALOG 1

GROUP 2 – ELECTRICAL

KEY PART NO. DESCRIPTION QTY
1.
1.
57-500-02
57-500-16
TRANSFORMER (115V, 60Hz) TRANSFORMER (220V, 50-60Hz)1
1
2.
2.
57-500-03
57-500-21
AC/INLET ASSEMBLY (115V)
FILTER. POWER ENTRY MODULE (220V)
1
1
3.57-500-01AC/OUTLET ASSEMBLY1
4.
4.
123-0680
123-1179
FUSE. .5A 250V (3AG) #313.500 (115V) FUSE. .3A SLOW BLOW, #313.300 (220V)2
2
5.123-0355FUSE HOLDER2
6.123-1104CIRCUIT BREAKER1
7.57-500-04SWITCH ASSEMBLY1
8.57-500-13SPEED CONTROL ASSEMBLY1
9.57-550-20INDICATOR PLATE1
10.123-1101KNOB. PURE TOUCH1
11.123-1103SWITCH1
12.123-1106RELAY1
13.57-100-84MOTOR ASSEMBLY. 24 V DC1
14.57-500-15WIRE HARNESS. AC/OUTLET1
15.57-500-11WIRE HARNESS. AC/OUTLET1
16.57-500-07WIRE HARNESS. AC/INTLET1
17.57-500-10WIRE HARNESS. FUSE1
18.57-500-08WIRE HARNESS. FUSE1
19.57-500-05WIRE HARNESS. FUSE1
20.57-500-17WIRE HARNESS. TRANSFORMER-SPEED CONTROL1
21.57-500-12WIRE HARNESS. NC OUTLET1
22.57-500-06WIRE HARNESS. NC OUTLET1
23.57-500-14WIRE HARNESS. FUSE1
24.57-500-09WIRE HARNESS ASSEMBLY. MOTOR1

GROUP 2A – MOTOR DRIVE

ASTRO CDM 700 Series Conveyor Stacker  - PARTS CATALOG 2

KEY PART NO. DESCRIPTION QTY. 
157-100-16DRIVE ROLLER1
2123-0036ROLL PIN1
357-100-80PULLEY, 12XLO1
4123-0771BELT, 120XLO311
5123-0322SET SCREW, 8-32 x 1/41
657-100-78MOTOR PULLEY, 28 TEETH1
7123-0017SCREW, 10-32 x 1/4 PH TRUSS HD.2
8CD-301-06MOTOR BRACKET1
957-100-85MOTOR1

GROUP 3 – LABELS

ASTRO CDM 700 Series Conveyor Stacker  - LABELS

KEY PART NO. DESCRIPTION QTY. 
157-550-25DECAL, POWER ENTRY (115V)1
157-550-30DECAL, POWER ENTRY (220V)1
2123-1033LABEL, CAUTION DISCONNECT POWER1
3123-1115LABEL, CAUTION/ DOUBLE POLE1
4123-1962DECAL, DATA PLATE GENERIC1
5123-1121LABEL, CAUTION REVERSE SWITCH1
6123-2597LABEL, CAUTION EXPOSED ROLLER2

GROUP 4 – WHEEL GUIDE AND BRACKET ASSEMBLY

ASTRO CDM 700 Series Conveyor Stacker  - BRACKET ASSEMBLY

KEY PART NO. DESCRIPTIONQTY. 
1.
2.
57P-601-11
123-0017
WHEEL BRACKET
SCREW, 10-32 x 1/4 PH TRUSS HD.
2
3
357-601-10ROD2
457-150-27BRACKET1
557-100-19THUMBSCREW1
657-601-06WHEEL GUIDE SHAFT1
757-100-28SHAFT BRACKET1
8123-0695SPRING PIN, 3/32 x 1/21
995-105-19MEDIA GUIDE KNOB ASSEMBLY4
1057-601-13FORK4
1157P-601-05WHEEL ASSEMBLY4
11.157-150-37WHEEL ARM WELDMENT4
11.257-100-30WHEEL SHAFT4
11.3CD-300-21STACKER WHEEL4
11.4123-0017SCREW, 10-32 x 1/4 PH TRUSS HD.8

GROUP 5 – DT-255 LEFT-TO-RIGHT DROP TRAY (OPTIONAL)

ASTRO CDM 700 Series Conveyor Stacker  - DROP TRAY

KEYPART NO.DESCRIPTIONQTY.
1.123-0068WASHER, #10 PLAIN, SS 18-83
2.57P-602-04DROP TRAY BASE1
3.57P-602-01WHEEL GUIDE AND BRACKET ASSEMBLY (SEE GROUP 68)1
4.29-400-16NUT2
5.29-400-28KNOB ASSEMBLY, 10-32 x 1/22
6.25P-252-09DROP TRAY PLATFORM1
7.25P-252-17MEDIA GUIDE1
8.25P-252-20SIDE GUIDE ASSEMBLY1
9.25P-252-22STOPPER ASSEMBLY1
10.94-104-06KNOB, METERING BRACKET1

GROUP 5A – DT-255 REAR WHEEL GUIDE AND BRACKET

ASTRO CDM 700 Series Conveyor Stacker  - DROP TRAY 1

KEYPART NO. DESCRIPTION QTY. 
57P-602-01WHEEL GUIDE AND BRACKET ASSEMBLY1
1.00E+00123-0017SCREW, 10-32 x 1/4 PH TRUSS HD.2
257-602-10WHEEL ROD1
357P-602-11BRACKET2
457-601-13FORK4
595-105-19MEDIA GUIDE KNOB ASSEMBLY4
657P-601-05WHEEL ASSEMBLY4
6.1123-0017SCREW, 10-32 x 1/4 PH TRUSS HD.8
6.257-100-30WHEEL SHAFT4
6.357-150-37WHEEL ARM WELDMENT4
6.4CD-300-21STACKER WHEEL4

GROUP 6 – DK-700 DRYER KIT PARTS (OPTIONAL)

ASTRO CDM 700 Series Conveyor Stacker  - KIT PARTS

GROUP 6 – DK-700 DRYER KIT PARTS (OPTIONAL)

KEY PART NO. DESCRIPTION QTY. 
1123-0002SCREW, 10-32 x 3/8 PH UNDERCUT SS2
2123-0017SCREW, 10-32 x 1/4 PH TRUSS HD.10
3123-1135SCREW, 6-32 x 1/4 PH TRUSS HD.2
4123-1136SCREW, 8-32 x 1/4 PH TRUSS HD.8
5123-1986BEARING CLIP4
6123-1987O-RING4
7123-2067SCREW, 6-32 x 5/16 SOC. HD. CAP2
8123-2078SCREW, 6-32 SOC. HD.2
920-100-38SPACER4
1024-101-11THUMBSCREW, 10-322
1132-110-48SPACER6
1257-100-19THUMBSCREW1
1357-100-25WHEEL GUIDE SHAFT1
1457-150-27BRACKET1
1557P-601-05WHEEL ASSEMBLY2
15.1123-0017SCREW, 10-32 x 1/4 PH TRUSS HD.4
15.257-100-30WHEEL SHAFT2
15.357-150-37WHEEL ARM WELDMENT2
15.4CD-300-21STACKER WHEEL2
1657-601-10WHEEL ROD2
1757-601-13FORK4
1857-603-08FRONT WHEEL BRACKET1
1957-603-09REAR WHEEL BRACKET1
2057-603-12HEIGHT ADJUSTMENT ARM2
2157-603-13HEIGHT ADJUSTMENT WHEEL2
2257-603-15WHEEL ROD2
2357-603-16STUD2
2457-603-21EXIT WHEEL ARM1
2557-603-23EXIT WHEEL BRACKET, L/H1
2657-603-24EXIT WHEEL BRACKET, R/H1
2757-603-26WHEEL ROD1
2895-105-19MEDIA GUIDE KNOB ASSEMBLY2
29CD-300-21STACKER WHEEL2

GROUP 7 – 115V CONVEYOR ELECTRICAL

ASTRO CDM 700 Series Conveyor Stacker  - ELECTRICAL

GROUP 7A – 220V CONVEYOR ELECTRICAL

ASTRO CDM 700 Series Conveyor Stacker  - CONVEYOR ELECTRICAL

PARTS INDEX

PART NOGROUPKEYPART NO. GROUPKEY
123-000261123-206767
123-001742123-207868
123-00172A7123-259736
123-00175A120-100-3869
123-00175A6.124-101-11610
123-00176225P-252-0956
123-0017615.125P-252-1757
123-002411225P-252-2058
123-00362A225P-252-2259
123-00685132-110-48611
123-010011029-400-1654
123-019112729-400-2855
123-023711157-100-1512
123-027513157-100-162A1
123-03091357-100-17120
123-03222A557-100-1945
123-035512257-100-19612
123-03552557-100-25613
123-042511457-100-2847
123-06201757-100-3049.4
123-063513557-100-305A6.2
123-06802457-100-30615.2
123-06954857-100-50117
123-073513557-100-782A6
123-07711457-100-802A3
123-07712A457-100-8418
123-102311657-100-84213
123-10333257-100-852A9
123-108112657-150-0811
123-110112957-150-2744
123-110121057-150-27614
123-110311957-150-3749.3
123-110321157-150-375A6.3
123-110412157-150-37615.3
123-11042657-150-4219
123-110612857-150-43118
123-110621257-500-01123
123-11153357-500-0123
123-11173157-500-02125
123-11213557-500-0221
123-113511357-500-03124
123-11356357-500-0322
123-11361557-500-04115
123-11366457-500-0427
123-11792457-500-05219
123-19623457-500-06222
123-19866557-500-07216
123-19876657-500-08218
PART NO. GROUP KEY
57-500-09224
57-500-10217
57-500-11215
57-500-12221
57-500-1328
57-500-14223
57-500-15214
57-500-16125
57-500-1621
57-500-17220
57-500-21124
57-500-2122
57-550-2029
57-550-25136
57-550-2531
57-550-30136
57-550-3031
57-601-01133
57-601-03132
57-601-0646
57-601-1043
57-601-10616
57-601-1349.2
57-601-135A4
57-601-13617
57-602-105A2
57-603-08618
57-603-09619
57-603-12620
57-603-13621
57-603-15622
57-603-16623
57-603-21624
57-603-23625
57-603-24626
57-603-26627
57E-600-101
57P-600-0216
57P-601-05411
57P-601-055A6
57P-601-05615
57P-601-1141
57P-601-16134
57P-602-0153
57P-602-015A
57P-602-0452
57P-602-045A2
57P-610-0216
90-103-52130
94-104-06510
95-105-1949.1
95-105-195A5
95-105-19628
CD-300-2149.5
CD-300-215A6.4
CD-300-21615.4
CD-300-21629
CD-301-062A8
DT-2501
DT-2551
DT-2555

Copyright©
2018 Astro Machine Corporation
Elk Grove Village, Illinois 60007 06/22/2018
Part Number: 200-CD700 Rev H
Works Sited:
FP. “EDGE Conveyor Stacker User Guide.” ClubRED, ToolBox – Technical Documents,
22 June 2018, download.fp-usa.com/product_docs/EDGE-Print-Series/cdm-700_operator-parts.pdf.

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


Related Manuals