Series D9000 Spring Driven Hose Reels
Operating Instructions
Series D9000 Spring Driven Hose Reels
Low Pressure Model Numbers:
| D9199 OLP D9200 OLP D9275 OLP D9205 OLP D9299 OLP | D9300 OLP D9305 OLP D9330 OLP D9340 OLP D9350 OLP | D9375 OLP D9399 OLP D9400 OLP D9430 OLP D9450 OLP | D9405 OLPBW D9465 OLPBW D9399 OLPBW-HTH |
Dimensions
See page 3 charts for size index number.
| Size Index # | ||
| 1 | 2 | |
| A | 26 3/8” | 26 3/8” |
| B | 26 1/4” | 26 1/4” |
| C | 22 1/4” | 25 15/16” |
| D | 7 3/4” | 7 3/4” |
| E | 12 | 13 3/8” |
| F | 24 1/8” | 24 1/8” |
| G | 4 3/4” | 4 1/2” |
SAFETY
- Models designed for fuel are coded with the prefix “F” i.e., “FD9400 OLP.” Check name plate on the reel before installing.
- Do not use reel at higher pressures or temperatures than listed on the back of this bulletin.
- Remove all spring tension before beginning disassembly process.
- Reel spring motor case is permanently sealed. Any attempt to remove the spring motor may cause serious injury.
INSTALLATION:
The swivel union is packed separately in the reel carton, use teflon tape to assure a satisfactory seal. A flexible hose connection must be used between the hose reel inlet and the source of supply to prevent possible misalignment and binding. Non flexible connections will void the warranty, pressure rating of inlet hose must be equal to or more than the pressure rating of the reel. Consult factory for proper spring when installing reels above 16 ft.
LUBRICATION:
Hose reel spring and bearings are factory lubricated and require no further lubrication.
REPLACING HOSE:
- Wind spool flange clockwise-facing swivel-until spring is tight.
- Back off three turns and latch.
- Insert hose through roller guide.
- Connect hose fitting to female outlet ell.
ADJUSTMENTS:
To adjust spring tension, add or remove wraps of hose from the spool, one wrap at a time until desired tension is obtained.
REPAIRS:
Extensive repairs should be performed only by an authorized serviceman or factory to avoid damage which may void your warranty. Remove all spring tension before beginning disassembly process.
MODIFICATION:
Hose latching mechanism can be removed for constant tension applications.
| Item # | Part # | #Req | Description | Item # | Part # | #Req | Description |
| 1 | S2-41 | 4 | 1/4-20 x 1/2” hex screw | 23 | S280-8 | 1 | 1/2-20 hex flange nut |
| 2 | 270009 | 2 | Side frame | 24 | S82-15 | 1 | 10-32 x 3/8” nyloc nut |
| 3 | S281-6 | 12 | 3/8-16 hex flange nut | 25 | S600018 | 1 | Latch pawl assembly |
| 4 | 270058 | 2 | Pillow block | 26 | S260067 | 1 | Latch spring |
| 6 | S44-2 | 8 | 3/8-16 x 5/8” mach. screw | 28 | S393-2 | 1 | 10-32 shoulder screw |
| 7 | S44-8 | 4 | 3/8-16 x 1 3/4” screw | 31 | S270016 | 2 | Guide roller pin – long |
| 8 | 270060 | 1 | Support shaft | 32 | S270015 | 2 | Guide roller pin – short |
| 9 | S140-31 | 6 | Snap ring | 33 | 262436-5.468 | 2 | Guide roller |
| 11 | 270002 | 1 | Spring arbor | 34 | 262436-2.968 | 2 | Guide roller |
| 13 | S281-4 | 8 | 1/4-20 hex flange nut | 35 | S270014 | 4 | Guide roller post |
| 14 | S270054 | 1 | 1” Inlet tube | 38 | S2-51 | 4 | 5/16-18 x 1/2” hex screw |
| 15 | 270029 | 1 | Hose outlet support | 45 | S328-29 | 4 | Self tapping screw |
| 19 | S270001 | 1 | Latch ratchet hub | 47 | S32-136 | 1 | #10 x 3/8” self tap screw |
| 20 | S2-42 | 4 | 1/4-20 x 5/8” hex screw |
| Item# | Description | #Req | D9199 OLP | D9200 OLP | D9275 OLP | D9205 OLP | D9299 OLP | D9300 OLP | D9330 OLP | D9340 OLP | D9350 OLP |
| 5 | End frame support | 1 | 270012 | 270012 | 270012 | 270012 | 270012 | 270012 | 270012 | 270012 | 270012 |
| 10 | Spring & case assembly | 1 | 270105 | 270105 | 270105 | 602722 | 602722 | 270105 | 270105 | 270105 | 270105 |
| 12 | Sheave assembly | 1 | 270107 | 270107 | 270107 | 270107 | 270107 | 270107 | 270107 | 270107 | 270107 |
| 16 | 45° Elbow | 1 | None | None | None | None | None | None | None | None | None |
| 17 | Bushing | 1 | 300080 | 300080 | 300080 | 300080 | 300080 | 270025 | 270025 | 270025 | 270025 |
| 18 | 90° Elbow | 1 | 270028 | 270028 | 270028 | 270028 | 270028 | 270028 | 270028 | 270028 | 270028 |
| 21 | Swivel assembly | 1 | S600888-1 | S600888-1 | S600888-1 | S600888-1 | S600888-1 | S602026 | S602026 | S602026 | S602026 |
| 22 | Coupling reducer | 1 | S289-5 | S289-5 | S289-5 | S289-5 | S289-5 | S289-6 | S289-6 | S289-6 | S289-6 |
| 29 | Hose assembly | 1 | S601015-100 | None | 601020-75 | None | 601020-100 | None | S601026-30 | S601026-40 | S601026-50 |
| 30 | Bumper stop | 1 | 602049 | None | 2-HR1005 | None | 2-HR1005 | None | 3-HR1005 | 3-HR1005 | 3-HR1005 |
| 37 | Hose guide roller plate | 1 | 270011 | 270011 | 270011 | 270011 | 270011 | 270011 | 270011 | 270011 | 270011 |
| 39 | Guide roller plate SW | 1 | 270044 | 270044 | 270044 | 270044 | 270044 | 270044 | 270044 | 270044 | 270044 |
| 40 | SW support bracket | 1 | 270042 | 270042 | 270042 | 270042 | 270042 | 270042 | 270042 | 270042 | 270042 |
| 41 | SW support bracket | 1 | 270042 | 270042 | 270042 | 270042 | 270042 | 270042 | 270042 | 270042 | 270042 |
| 42 | Guide roller plate TW | 1 | 270044 | 270044 | 270044 | 270044 | 270044 | 270044 | 270044 | 270044 | 270044 |
| 43 | TW support bracket | 1 | 263190 | 263190 | 263190 | 263190 | 263190 | 263190 | 263190 | 263190 | 263190 |
| 44 | TW support bracket | 1 | 263189 | 263189 | 263189 | 263189 | 263189 | 263189 | 263189 | 263189 | 263189 |
| 46 | Coupling | 1 | None | None | None | None | None | None | None | None | None |
| — | Hose ID and length | — | 3/8” x 100’ | None | 1/2” x 75’ | None | 1/2” x 100’ | None | 3/4” x 30’ | 3/4” x 40’ | 3/4” x 50’ |
| — | Working pressure | — | 300 PSI | 500 PSI | 300 PSI | 500 PSI | 300 PSI | 500 PSI | 250 PSI | 250 PSI | 250 PSI |
| — | Max. temperature | — | 150 °F | 210 °F | 150 °F | 210 °F | 150 °F | 210 °F | 150 °F | 150 °F | 150 °F |
| Size Index Number | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | ||
| Item# | Description | #Req | D9375 OLP | D9305 OLP | D9399 OLP | D9400 OLP | D9430 OLP | D9450 OLP | D9405 OLPBW | D9465 OLPBW | D9399 OLPBW-HTH |
| 5 | End frame support | 1 | 270012 | 262104 | 262104 | 270012 | 270012 | 270012 | 262104 | 262104 | 262104 |
| 10 | Spring & case assembly | 1 | 270105 | 602722 | 602722 | 270105 | 270105 | 270105 | 270105 | 270105 | 602722 |
| 12 | Sheave assembly | 1 | 270107 | 601081 | 601081 | 270106 | 270106 | 270106 | 602561 | 902561 | 601081 |
| 16 | 45° Elbow | 1 | None | None | None | 262452 | 262452 | 262452 | 262452 | 262452 | None |
| 17 | Bushing | 1 | 270025 | 270025 | 270025 | None | None | None | None | None | 270025 |
| 18 | 90° Elbow | 1 | 270028 | 270028 | 270028 | 262451 | 262451 | 262451 | 270028 | 270028 | 270028 |
| 21 | Swivel assembly | 1 | S602026 | S602026 | S602026 | S600682 | S600682 | S600682 | S600682 | S600682 | S602026-1 |
| 22 | Coupling reducer | 1 | S289-6 | S289-5 | S289-5 | None | None | None | None | None | S289-6 |
| 29 | Hose assembly | 1 | S601034-75 | None | S601026-100 | None | S601027-30 | S601027-50 | None | 601027-65 | 601146-100 |
| 30 | Bumper stop | 1 | 3-HR1005 | None | 3-HR1005 | None | 4-HR1005 | 4-HR1005 | None | 4-HR1005 | 5-HR1005 |
| 37 | Hose guide roller plate | 1 | 270011 | 262103 | 262103 | 270011 | 270011 | 270011 | 262103 | 262103 | 262103 |
| 39 | Guide roller plate SW | 1 | 270044 | None | None | 270044 | 270044 | 270044 | None | None | None |
| 40 | SW support bracket | 1 | 270042 | None | None | 270042 | 270042 | 270042 | None | None | None |
| 41 | SW support bracket | 1 | 270042 | None | None | 270042 | 270042 | 270042 | None | None | None |
| 42 | Guide roller plate TW | 1 | 270044 | 262679 | 262679 | 270044 | 270044 | 270044 | None | None | None |
| 43 | TW support bracket | 1 | 263190 | 263190 | 263190 | 263190 | 263190 | 263190 | None | None | None |
| 44 | TW support bracket | 1 | 263189 | 263189 | 263189 | 263189 | 263189 | 263189 | None | None | None |
| 46 | Coupling | 1 | None | None | None | 262453 | 262453 | 262453 | None | None | None |
| — | Hose ID and length | — | 3/4” x 75’ | None | 3/4” x 100’ | None | 1” x 30’ | 1” x 50’ | None | 1” x 65’ | 3/4” x 100’ |
| — | Working pressure | — | 250 PSI | 500 PSI | 250 PSI | 500 PSI | 250 PSI | 250 PSI | 250 PSI | 250 PSI | 300 PSI |
| — | Max. temperature | — | 150 °F | 210 °F | 150 °F | 210 °F | 150 °F | 150 °F | 150 °F | 150 °F | 212 °F (Air) 180 °F (Water) |
| Size Index Number | 1 | 2 | 2 | 1 | 1 | 1 | 2 | 2 | 2 | ||
Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725
Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605
Customer Service: 855-634-9109 • [email protected] • www.reelcraft.com
Form# 835-696 Rev: 2/2022
