GW-100 Undercounter Commercial Glasswasher
Product Information: GW-100 Dishmachine
The GW-100 is a commercial dishwashing machine manufactured by
CMA Dishmachines. It is designed for use in restaurants,
cafeterias, and other foodservice establishments. The machine is
made of durable stainless steel and features a conveyor belt system
that moves dishes through the wash cycle.
Specifications
The following are the specifications for the GW-100:
- Dimensions: 25″ x 25″ x 56″
- Weight: 280 lbs.
- Electrical Requirements: 208-240V/60Hz/3Ph
- Water Requirements: 180°F maximum, 20 PSI minimum
- Wash Tank Capacity: 3.5 gallons
- Rinse Tank Capacity: 0.8 gallons
- Racks per Hour: 100
Installation
Before installing the GW-100, please read the installation
instructions carefully. The following are some key points to keep
in mind:
Electrical
The GW-100 requires a 208-240V/60Hz/3Ph electrical connection.
Make sure the machine is properly grounded and that the electrical
service meets local codes and regulations.
Plumbing
The machine requires a hot water supply of at least 180°F and a
minimum pressure of 20 PSI. A drainage system must also be
installed to remove waste water.
Operation
The following are the basic steps for operating the GW-100:
Filling of the Wash Tank
- Open the wash tank door and fill the tank with hot water.
- Add detergent according to the manufacturer’s
instructions. - Close the wash tank door.
Operation Instructions
- Turn on the machine.
- Load dishes onto the conveyor belt.
- The machine will automatically spray water onto the dishes,
apply detergent, and rinse them off. - The dishes will then be dried as they move through the
machine. - Unload the dishes from the machine.
Cleaning Instructions
To keep the GW-100 operating at peak efficiency, it is important
to clean it regularly. The following are some recommended cleaning
instructions:
Highly Recommended Daily Cleaning Instructions
- Turn off the machine and unplug it.
- Remove all removable parts and wash them in hot, soapy
water. - Clean the interior of the machine using a soft cloth and a mild
detergent solution. - Rinse all parts thoroughly with hot water.
- Reassemble the machine and plug it back in.
Weekly Cleaning Instructions
- Follow steps 1-4 above.
- Remove and clean the wash and rinse arms according to the
manufacturer’s instructions. - Clean the pump intake screen using a soft brush and a mild
detergent solution. - Inspect all hoses and connections for leaks or damage.
- Reassemble the machine and plug it back in.
Troubleshooting
If you experience any problems with the GW-100, please consult
the troubleshooting section of the owner’s manual. If the problem
persists, contact CMA Dishmachines for assistance.
Parts Manual
If you need to order replacement parts for the GW-100, please
consult the parts manual included with the machine. The manual
includes an exploded view drawing of the machine, as well as a list
of all parts and their part numbers.
GW-100 Initial Parts Kit P/N 1100.49
This kit includes all the parts necessary for the initial
installation of the GW-100.
Exploded View Drawings
The exploded view drawings in the parts manual show the assembly
of each part of the machine. Use these drawings to identify parts
that need replacement or repair.
Owner’s Manual
GW-100 MANUAL
INSTALLATION SERVICE PARTS
REV.1.00B 09-20-19
CMA DISHMACHINES 12700 KNOTT STREET GARDEN GROVE, CALIFORNIA 92841
8 0 0 -8 5 4 -6 4 1 7 FAX 714-895-2141
www.cmadishmachines.com Buy Parts
TABLE OF CONTENTS
MODEL GW-100
1. RECEIVING ………………………………………………………………………………………2
2. SPECIFICATIONS ……………………………………………………………………………..3
2.1. GW-100 ………………………………………………………………………………………………………………………… 3
3. INSTALLATION…………………………………………………………………………………4
3.1. ELECTRICAL …………………………………………………………………………………………………………………… 4 3.2. PLUMBING ……………………………………………………………………………………………………………………… 4
4. OPERATION……………………………………………………………………………………..5
4.1. FILLING OF THE WASH TANK ……………………………………………………………………………………………. 5 4.2. OPERATION INSTRUCTIONS ………………………………………………………………………………………………. 5
4.2.1. Proper Chemical Dosage for GW-100 …………………………………………………………………………….. 5 4.3. CLEANING INSTRUCTIONS ………………………………………………………………………………………………… 6
4.3.1. Highly Recommended Daily Cleaning Instructions……………………………………………………………. 6 4.3.2. Weekly Cleaning Instructions …………………………………………………………………………………………. 6
5. TROUBLESHOOTING………………………………………………………………………..7
6. PARTS MANUAL ………………………………………………………………………………9
6.1. GW-100 INITIAL PARTS KIT P/N 1100.49 ……………………………………………………………………………. 9 6.2. EXPLODED VIEW DRAWINGS…………………………………………………………………………………………….10
6.3.1. Main Assembly……………………………………………………………………………………………………………..10 6.3.2. Conveyor Wheel / Curtain ……………………………………………………………………………………………..11 6.3.3. Conveyor Shut-Off Rod Assembly……………………………………………………………………………………12 6.3.4. GW-100 Control Box Assembly P/N 18611.47 ………………………………………………………….13 & 14 6.3.8. Soap Tank Assembly ……………………………………………………………………………………………………..15 6.3.9. Water Inlet Plumbing…………………………………………………………………………………………………….16 6.3.10. Sanitizer Plumbing Component Hardware……………………………………………………………………..17 6.3.11. Vacuum Breaker and Hardware ……………………………………………………………………………………18 6.3.12. Wash Pump Assembly ………………………………………………………………………………………………….19 6.3.13. Conveyor Drive Assembly…………………………………………………………………………………………….20 6.3.14. Scrap Collector Assy. GLC P/N 16565.00/GW-100 P/N 16565.50 …………………………………….21
7. GW-100 ELECTRICAL DIAGRAM ……………………………………………………..22
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1. Receiving
Receiving
1. Remove all packing material from the machine. 2. Remove all tape securing components within the machine. Check that both trays are
positioned properly.
3. Check for the following component parts: A. Check that the rinse screen is secure in the rinse drain.
B. Check the position of the Gw-100 curtains. C. Check that the conveyor is level and the drive gear is engaged in the conveyor’s
outer rim grooves. D. Important: Check and remove overflow drain tube, which is secured to the front of
the scrap tank, behind the access door. Place it in position in soap tank.
E. Check that the screen in the detergent tank is in position. F. Check that the drain screen is in position.
4. Important: Read all instructions completely.
DISCLAIMERS
CMA expressly disclaims any and all warranties, express or implied, relating to the installation of any and all CMA equipment that is installed by chemical dealers, contracted servicers or third party servicers to CMA equipment. If the installation instructions are not followed exactly (to the letter), or, if any person or company conducting the installation of the CMA equipment, revise the installation procedures or alter the instructions in any manner, the CMA warranty becomes void. If, due to the improper installation of CMA equipment, this equipment ceases to operate properly or affects other parts of the CMA dishwashing equipment, in that the other parts become defective, the CMA warranty becomes void. CMA will not be liable or responsible or warrant CMA equipment, due to improper installation of any CMA model dishwasher.
CMA does NOT endorse “Tankless On-Demand” water heaters for use on CMA Dishmachine products. On most applications, the volume of hot water required for commercial dishmachines exceeds the capacity of these types of heating sources. You will find that most, if not all, commercial dishmachines have been programmed with auto-filling features that require quick filling, with a designated limited time.
CMA DOES endorse, and highly recommends, the standard “tank” style water heaters, sized properly to handle each particular facility with their water heating requirements. A “tank” style water heater stores and supplies a large capacity of preheated water before providing hot water to the dishmachine. To meet required health codes, there must be a reliable and consistent flow of adequate hot water supplied to the dishmachine. If the facilities’ “tank” style water heater is marginal in size, CMA recommends installing a proper size Hatco Booster Heater, a CMA’s E-Temp 40 or 70-degree-rise Booster Heater (that can be installed on CMA Conveyors), or a CMA Temp-Sure Booster Heater (for door and undercounter dishmachines). All are designed to adequately achieve results.
MODEL GW-100 SERVICE & PARTS MANUAL Rev. 1.00B
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Page2
2. Specifications
2.1. GW-100
WATER CONSUMPTION HOT WATER INITIAL FILL HOT WATER PER HOUR (max) COLD WATER PER HOUR OPERATING CAPACITY (2-1/2″) GLASSES PER HOUR WATER REQUIREMENTS COLD WATER INLET HOT WATER INLET DRAIN CONNECTION TEMPERATURES INLET COLD WATER INLET HOT WATER (recommended) FRAME DIMENSIONS DEPTH WIDTH HEIGHT MAX CLEARANCE FOR GLASSES ELECTRICAL
TANK HEATER (Not Booster Heater) WASH PUMP MOTOR SHIPPING WEIGHT GW-100 (Approximate)
3 GAL. 12 GAL. 168 GAL.
11.35 L. 45.42 L. 636 L.
1000
–
1/2″
–
1/2″
–
1-1/2″
–
75 °F 140°F
24°C 60°C
25-1/8″
63.8CM
25-1/4″
64CM
39″- 40-1/2″ 99 -102.8CM
11-3/4″
29.9CM
120 VAC
14.4 AMPS
1.5 KW
.1HP
156#
71 kg
Operation
MODEL GL-C SERVICE & PARTS MANUAL Rev. 1.00B
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Page 3
Operation
3. Installation
3.1. Electrical*
GW-100 – a 15 Amp, 120 Volt, 60 Hz dedicated circuit should be used to supply electrical power to the GW-100 machine (see specification sheet page 3). The power connection with the leads L-1, L-2 (N) and Ground must be such that there is sufficient length of flexible conduit to permit the machine to be moved for cleaning.
3.2. Plumbing*
Making Cold Water Connection 1. Connect a cold 1/2″ water line to the cold water solenoid valve and inspect for leaks. Water flow pressure
should be between 20-100 PSI. 2. Cold water usage is approximately 2.8 U.S. gpm. 3. Machine is equipped with a mixing valve located between hot and cold solenoid valves. Open until
temperature reaches 75°F for areas with very cold rinse water to heat the rinse water which will prevent glasses from cracking. Making Hot Water Connection
1. Connect a hot 1/2″ water line to the hot water solenoid valve. The temperature must be minimum 140°F/60°C with flow pressure between 20-100 PSI.
2. Hot water usage is approximately 12 U.S. gph. Making Drain Connection
1. Connect a 1-1/2″ PVC drain line to the bottom of the scrap tank (note: machine is gravity drain)
*Electrical and plumbing connections must be made by a qualified person who will comply with all available Federal, State, and Local Health, Electrical, Plumbing and Safety codes.
MODEL GL-C SERVICE & PARTS MANUAL Rev. 1.00B
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Page 4
Operation
4. Operation
4.1.
Filling of the Wash Tank
· With overflow drain tube in place in the detergent tank proceed to following. · Turn power on-off/flush switch to the “ON” position. The water solenoid will activate and fill soap
tank until the proper level is reached, also activating heating element. · Set the thermostat for minimum 140°F/60°C. The wash tank temperature is regulated by heater
and thermostat.
4.2. Operation Instructions
· Open the door; place on-off/flush switch to the “ON” position. The wash tank will begin its automatic fill cycle.
· Verify product containers have chemicals.
· Detergent is fed from the supply container into the detergent tank in controlled amounts by the detergent pump. Use detergent at strength recommended by your chemical supplier.
· Place glasses on the conveyor wheel. Push conveyor rocker switch located on front right side of machine. The conveyor wheel will stop and start with conveyor shut-off rod.
4.2.1. Proper Chemical Dosage for GW-100
The amount of chemical delivered, whether it is detergent, sanitizer or rinse aid, is controlled using the set screw located on the circuit board attached to the control box.
· For detergent, contact your chemical supplier for proper type and detergent concentration. Note: Detergent pump only operates when hot water tank is filling or when prime switches are activated.
· Circuit board basic settings are: arrow facing 9:00 for sani and rinse, 12:00 for detergent.
Adjustments To Detergent Pump: · When replacement container is installed, push the prime switch in and hold until the detergent feed line is full. · Securely place overflow drain tube into soap tank and switch power on-off/flush switch to the “ON” position.
The detergent dispenser will automatically dispense soap as the soap tank fills with water. · The quantity of product can be regulated at the circuit board using the set screw.
Adjustments To Sanitizer Pump: · Follow same procedures as detergent for priming chemical. · Push conveyor rocker switch located on the front of the machine. Place sanitizer test strip under the final rinse
and read for proper level. · The quantity of product can be controlled at the sani circuit board set screw.
Note: Use chlorine test papers to verify and monitor the 50ppm chlorine level
MODEL GL-C SERVICE & PARTS MANUAL Rev. 1.00B
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Page 5
Operation
Adjustments To Rinse Agent Pump:
·
Follow same procedures as detergent for priming chemical.
·
Cycle glasses through machine and verify rinse agent is feeding properly. Increase rinse aid as
necessary by turning up or down circuit set screw.
·
Basic circuit board setting is 9:00.
Note: To meet standards set by NSF, chlorine at 50ppm must be used in the final rinse.
4.3.
Cleaning Instructions
4.3.1. Highly Recommended Daily Cleaning Instructions
Remove optional GLC drain tray & waste collector from the front of your glasswasher and clean thoroughly.
Turn power switch off behind front service door.
Remove all trays, screens and curtains. Wash, rinse them thoroughly and allow to dry.
Move shut-off rod to side and remove conveyor hub and wheel from machine.
Remove and clean wash and rinse arms. Wash tube brush and jet reamer supplied for cleaning of arms.
Install wash and rinse arms (Wash and rinse arms are different .The receiver arm sockets are molded differently to prevent placing arms in wrong location).
Use reverse procedures for placing conveyor wheel and hub back into position.
Note: conveyor motor can be pulled to the side as your placing wheel into position. Open front access door and pull conveyor motor toward you as seat the conveyor wheel into position.
Place conveyor hub in center of conveyor, align shut-off rod to normal position. Install left and right trays, making sure shut-off rod is positioned between guide brackets. Install curtains into their holders.
Upper and lower wash tank screens should be removed and cleaned thoroughly.
Pull the drain tube from the soap tank and clean the tank.
Insert overflow drain tube and wash tank screens back to appropriate placement.
Reattach optional GLC waste collection assembly.
Check product levels and close front service door.
4.3.2. Weekly Cleaning Instructions
Remove upper and lower wash and rinse arms from their spray bases, remove end plugs, and clean spray tubes with Cleaning Drill p/n 00899.01, Cleaning Brush p/n 00899.02 provided.
MODEL GW-100 SERVICE & PARTS MANUAL Rev. 1.00B
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Page6
5. Troubleshooting
PROBLEM The soap tank water temperature low
Low or no pressure in rinse spray arms
LIKELY CAUSE Thermostat malfunction
SOLUTION Replace
Thermostat set too low Bad heater Float switch malfunction Water supplied to machine low Rinse spray arms dirty
Turn thermostat up Replace Remove and replace Must provide 140°F
Clean spray arms with cleaning drill and brush provided
Shut-off valve on supply line may be closed
Spray arm pressure low
Open valve
Minimum 20-100PSI flow pressure required
No rinse arm water
Product containers filling with water No chemical being dispensed
Soap tank continues to fill with water with power off
Rinse solenoid valve nonoperational
Solenoid valve strainer or restrictor disc plugged Plugged rinse arms
Worn flow restrictor in solenoid valve Empty product in containers
Chemical lines plugged
Strainer on pick-up tube plugged Circuit board setting too low
No power to pump
Pump motor or circuit board defective Leaking solenoid valve diaphragm.
Check coil Check and install rebuild kit Replace if necessary Remove screen and clean- replace or clean flow restrictor Clean
Replace
Refill containers
Flush lines with hot water and condition of chemical Clean with hot water Increase by turning clockwise while machine is running/filling Check LED signal, all electrical connections Replace pump motor or circuit board Inspect and clean seat Replace diaphragm kit Install new valve
MODEL GW-100 SERVICE & PARTS MANUAL Rev. 1.00B
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Page7
PROBLEM Moisture, condensation, wet areas behind service door
Wheel not turning
Low or no pressure coming from wash arms
LIKELY CAUSE Pump seal leaking
SOLUTION Replace
Detergent tank drain screen plugged Primary drain plugged
Rinse water drain line backing up
Return screen in soap detergent tank plugged
Covers on detergent tank are not installed properly causing condensation
Power off at circuit breaker
Drive motor defective
Micro switch on switch support bracket faulty or not making contact
Conveyor not engaged with drive gear
No or low water in soap tank
Clean
Clean Clear obstruction, clean machine Clean
Position all top covers to completely cover top of tank
Reset circuit breaker Replace Replace or make adjustment to switch
Position properly.
Check water supply Check tank stand pipe position Check that fill switch is in On-Fill position and that tank fills with water Check float switch operation Check hot fill solenoid is operational
Water spraying out conveyor entrance
Obstruction in wash arm Wash Pump not running
Pump running but no pressure to wash arms. Spray arms not locked in place
Spray arms plugged
Splash curtain not in position Machine in operation without any glasses on conveyor
Clear obstruction
Check power supply
Check pump capacitor Replace pump
Inspect the impeller Replace if needed Spray arms must be pushed firmly on to hub connection on spray base Clear and clean with cleaning drill, scraper, and brush
Install or adjust
Operate machine with a full load of glasses
MODEL GW-100 SERVICE & PARTS MANUAL Rev. 1.00B
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Page8
Operation
6. Parts Manual
6.1. GW-100 Initial Parts Kit p/n 1100.49
P/N
DESCRIPTION
Qty
00120.02 Thermometer (Bi Metal)
1
00201.44 Wash Pump
1
00421.47 Conveyor Rocker Switch
1
00472.47 Conveyor Shut Off Switch
1
00631.00 Ice Cube Relay 120V, 12A
1
00631.49 Ice Cube Relay 120V, 20A
1
00715.47 3/8″ Check Valve
1
00810.49 Drive Motor 120V
1
00811.47 Drive Motor Spring
1
00815.00 Peri Pump Complete
1
00820.00 Peri Pump Circuit Board
1
00821.30 Transformer 120V
1
00835.30 GL-C/GW-100 Squeeze Tube – Black
1
00839.00 Squeeze Tube w/conn.
1
00899.01 Cleaning Drill
1
00899.02 Cleaning Brush
1
03470.47 Power on-off/ Flush Switch
1
03475.00 Primer Switch – Push Button
1
03623.00 1/2 Vac Breaker Repair Kit Watts
1
13417.94 Heater Thermostat (EGO)
1
13418.49 Auto-Fill Timer 120V
1
13465.50 GW-100/GL-C Float Switch
1
13605.00 Pressure Gauge
1
13703.47 GLC Curtain (Blue)
1
15417.30 Screw Plug Heater1.5kW
1
41015.49 Solenoid Valve 3/8″ 120V
1
NOTE: Important! CMA recommends that the initial parts kit be purchased immediately and kept on hand as a back up supply of critical parts in the event your machine should require emergency service.
MODEL GW-100 SERVICE & PARTS MANUAL Rev. 1.00B
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Page9
6.2. Exploded View Drawings
6.3.1. Main Assembly
Parts Manual
ITEM NO.
NO. REQ’D
P/N
1
2 05004.20
2
2 14754.10
3
4 03101.47
4
1 03106.47
5
1 14755.00
6
1 14752.00
7
1 00924.00
8
1 00910.00
9
4 00940.60
10
1 14756.00
11
4 14752.10
12
1 14755.00
13
2 14754.00
14
6 00308.47
15
1 14753.00
16
2 00940.50
17
1 16302.50
18
2 00812.47
19
1 16302.65
20
1 16306.00
DESCRIPTION
GL-C/GW-100 Spray Base Tubing Grommet Clamp #6 Braided Hose 3/8″ Wash Arm Upper Spray Base Washer,1/4″ Bolt, 1/4-20 x 1 1/2″ Screw, 10-32 x 3/8″ Lower Spray Base Inlet Tube Spray Base “O” Ring Wash Arm Rinse Arm Spray Arm End Plug Lower Spray Base Screw, 10-32 x 3/8″ Face Trim Magnetic Door Catch Front Pillar (Left Hand) Left Door *Not shown.
MODEL GW-100 SERVICE & PARTS MANUAL Rev. 1.00B
ITEM NO. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
NO. REQ’D
1 1 1 1 4 1 1 1 4 1 1 4 1 1 1 1 1 1 1 1 1
P/N
16306.50 00941.00 00421.45 16402.60 01146.00 16331.00 00421.47 16514.50 00438.00 16302.00 16330.00 00940.60 16510.50 16513.00 16571.20 16571.00 16580.00 16530.50 00860.01 00860.02 00860.03
DESCRIPTION
Right Door 10-32 X 5/8 Panhead Screw Switch Bumper Front Pillar (Right Hand) 2″ taller Leg 6-1/2″- Thread Base Conveyor Rocker Switch Conveyor Switch Box Snap Bushing Universal 875-11 Side Panel Wrap Wash Tank Assy. Screw, 10-32 x 3/8″ Vacuum Breaker Access Cover Top Panel Deflector Screen (Rinse) Drain Deflector (Wash) Chemical Drip Tray Tank Support Bracket * Moisture Pad 10 x 23 * Moisture Pad 3 x 23 * Moisture Pad 10 x 12 *
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Page10
6.3.2. Conveyor Wheel / Curtain
Parts Manual
ITEM NO.
NO. REQ’D
P/N
1
1 16505.00
2
1 13703.47
3
1 16505.10
4
8 00927.00
5
8 00911.50
DESCRIPTION
Curtain Support Curtain Curtain Clamp Nut, 8-32 Screw, 8-32 x 3/8″
ITEM NO.
NO. REQ’D
P/N
6
1 16451.00
7
1 14750.00
8
1 16350.50
9
1 16350.00
10
4 14750.10
DESCRIPTION
Conveyor Hub 2″ taller Conveyor Turntable Tray- Left Tray- Right Turntable Glide Block
MODEL GW-100 SERVICE & PARTS MANUAL Rev. 1.00B
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Page11
6.3.3. Conveyor Shut-Off Rod Assembly
Parts Manual
16
2 00940.50 Truss Head Screw 10-32 x 3/8″
17
1 16320.00 Shut-off Rod
18
1 16521.00 Activator
19
1 00935.00 Socket Set Screw, 1/4-20 x 1/4″
20
1 16514.30 Nut Plate
21
1 00472.47 Conveyor Shut Off Switch
22
1 00438.00 Snap Bushing Universal 875-11
23
2 04806.00 #10 Brass Washer
24
2 01001.00 Pan Head Screw 6-32 x 1″
25
1 16514.00 Conveyor Shut Off Switch Brack.
26
2 03814.10 10-32 Lock Star Washer
MODEL GW-100 SERVICE & PARTS MANUAL Rev. 1.00B
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Page12
6.3.4. GW-100 Control Box Assembly P/N 18611.47
Parts Manual
ITEM NO.
NO. REQ’D
P/N
DESCRIPTION
ITEM NO.
NO. REQ’D
P/N
1
1 16403.00 GLC/GW-100 Control Box
13
1 00815.00
2
1 00470.10 Toggle Switch Rubber Boot
14
1 00818.00
3
3 13417.94 Heater Thermostat (EGO)
4
1 13418.49 Auto- Fill Timer 120V
15
1 16515.00
16
1 00816.00
5
1 00454.06 Power Block 6 Position
17
1 03470.47
6
3 03475.00 Primer Switch – Push Button
18
4 00438.00
7
3 00820.00 Peri Pump Circuit Board
19
3 00839.00
8
1 16504.00 Control Box Lid
9
1 00631.49 Ice Cube Relay 120V, 20A
10
2 00631.00 Ice Cube Relay 120V,12A
3 00835.30
20
3 13826.47
21
3 00820.06
11
3 00820.45 Circuit Board Connector
22
3 00820.07
12
1 00821.10 Transformer 120 V
23
1 13403.28
24
1 42020.49
Not shown 820.10 Circuit Board Spacer Large, and 821.11 Circuit Board Spacer Small
DESCRIPTION
Peri Pump Complete Peri Pump Cover Peri Pump Panel Peri Pump Gear Motor Power on-off/ Flush Switch Snap Bushing Universal 875-11 GLC Squeeze Tube Clear GLC Squeeze Tube Black 4-40×3/16 Pan Head Screw Circuit Board Stand off Circuit Board Stand off Cap Fuse 5 Amp Slow Blow Power Cord 115V, 9 Ft
MODEL GW-100 SERVICE & PARTS MANUAL Rev. 1.00B
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Page14
6.3.8. Soap Tank Assembly
Parts Manual
ITEM NO.
NO. REQ’D
P/N
1
1 03101.49
2
1 03106.40
3
1 03101.00
4
1 03108.60
5
1 03106.45
6
1 03101.47
7
1 05012.00
8
1 16441.00
9
1 16544.00
10
1 16543.00
11
1 16542.00
12
1 13465.50
12A 1 13463.10
DESCRIPTION
Hose Clamp #24 Ribbed Drain Hose 1 1/2″ ID Hose Clamp # 16 – 1″ Transfer Hose 1″ Reinforced Braided Hose 1/2″ Hose Clamp #6 1/2 Cu Ref Tubing (Per Foot) Detergent Tank Detergent Tank Screen Detergent Tank Rear Cover Detergent Tank Lid Float Switch
S/S Liquid Level Switch *
ITEM NO.
13 14 15 16 17 18 19 20 21 22 23 24
NO. REQ’D
1 1 1 1 2 1 1 1 2 1 1 1
P/N
16545.50 00120.00 15417.30 13417.94 00940.50 16522.00 16579.20 16579.00 00906.00 16530.50 40116.00 00703.00
DESCRIPTION
Overflow Drain Tube Thermometer Bi Metal GW-100 Heater 1500 W, 120V Heater Thermostat (EGO) 10-32 X 3/8″ Truss Head Screw Heater Cover Drain Screen Drain Pan 1/4-20 X 1/2″ Hexhead Bolt Tank Support 1/4 Comp X 1/4 MIP Ftg (not shown) O-ring Gasket
*12A used in the machines built prior to March 2010.Both 12 and 12A must be pointed down (normally closed position) in order to function properly
MODEL GW-100 SERVICE & PARTS MANUAL Rev. 1.00B
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Page15
6.3.9. Water Inlet Plumbing
Parts Manual
ITEM NO.
NO. REQ’D
P/N
1
2 41015.70
41015.49
1A
2 41015.77
1B
2 41015.40
1C
2
N/A
1D
2 41015.60
2
2 40010.00
3
2 40017.00
DESCRIPTION
Solenoid Valve 3/8″ 220V Solenoid Valve 3/8″ 115V Flow Washer 3/8″ Solenoid Valve Repair Kit 3/8″ Solenoid Valve Cover 3/8″ Solenoid Valve Coil 115V 3/8″ MPT Tee 1/2 x 3/8″ FPT Reducer
MODEL GW-100 SERVICE & PARTS MANUAL Rev. 1.00B
ITEM NO.
4 5 6 7 8 9 10
NO. REQ’D
1 1 2 2 1 1 3
P/N
00715.47 41014.49 40012.10 03101.47 03106.45 40019.00 40012.47
DESCRIPTION
3/8″ Check Valve 3/8″ Ball Valve 1/2 Barb x 3/8″ MIP Elbow Hose Clamp #6 Braided Hose 1/2″ Nipple Brass 3/8 x 2 1/2 Adapter 3/8″FPT X 3/8″ MIP
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Page16
6.3.10. Sanitizer Plumbing Component Hardware
Parts Manual
ITEM NO.
NO. REQ’D
P/N
1
1 00120.01
2
2 40011.00
3
1 40012.10
4
2 13658.00
5
1 00425.51
5A
1 00425.54
6
1 16526.00
7
2 00924.00
8
2 00912.00
DESCRIPTION
Thermometer 3/8″ FPT Cross Connector 3/8″ MPT x 1/2″ 90° Hose Barb Chemical Check Valve Chemical Tubing Blue Chemical Tubing White Gauge Bracket Lock Washer, 1/4 Nut, 1/4-20
ITEM NO.
9 10 11 12 13 14 15 16
NO. REQ’D
1 1 1 5 1 1 1 1
P/N
03106.45 03106.47 00434.49 03101.47 13699.47 41014.47 13605.00 40015.00
DESCRIPTION
1/2″ I.D. Braided Hose 3/8″ I.D. Braided Hose 1/2 x 1/2 x 3/8″ Tee 7/16″ Gear Clamp Mixing Chamber 1/4″MxF Mini Ball Valve 0-30 PSI Pressure Gauge 3/8 x 1/4″ Reducer Bushing
MODEL GW-100 SERVICE & PARTS MANUAL Rev. 1.00B
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Page17
6.3.11. Vacuum Breaker and Hardware
Parts Manual
ITEM NO.
NO. REQ’D
P/N
1
1 03624.00
1A
2 00421.51
1B
1 00739.50
1C
1 03624.25
1D
1 03623.00
DESCRIPTION
1/2″ Vacuum Breaker 6-32 x 1/4″ SS Panhead Screw Vacuum Breaker Cap 1/2″ Vacuum Breaker Bonnet 1/2″ Vacuum Breaker Repair Kit
ITEM NO.
NO. REQ’D
P/N
2
1 40014.00
3
2 03101.47
4
1 03106.45
5
1 16410.00
6
1 40013.00
DESCRIPTION
1/2″ MPT x 1/2″ Hose Barb 7/16″ Clamp 1/2″ I.D. Braided Hose Vacuum Breaker Support 2″ taller 1/2 Barb x 1/2 MPT 90deg Ell
MODEL GW-100 SERVICE & PARTS MANUAL Rev. 1.00B
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Page18
6.3.12. Wash Pump Assembly
Parts Manual
ITEM NO. NO. REQ’D P/N
1
1 13503.70
2
1 13503.71
3
1 13503.72
4
1 13503.73
5
1 13503.74
6
1 N/A
7
1 13503.76
8
1 13503.77
DESCRIPTION
Pump Head Impeller Seal Kit Pump O-Ring Back Plate Motor Capacitor Cover
ITEM NO. NO. REQ’D P/N
9
1 00201.44
10
4 03101.00
11
1 03108.66
12
1 03108.69
13
1 00434.47
14
1 03106.45
15
1 03106.47
DESCRIPTION
GW-100 Pump 1ph 115V Hose Clamp # 16 1″ Transfer Hose 1″ 35″ Transfer Hose 1″ 3-1/2″ Pump Hose Adapter ½” Braded Hose 3/8″ Braided Hose
MODEL GW-100 SERVICE & PARTS MANUAL Rev. 1.00B
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Page19
6.3.13. Conveyor Drive Assembly
Parts Manual
ITEM NO.
NO. REQ’D
P/N
1
1 14751.00
2
1 00104.83
3
1 16570.50
4
1 00811.47
DESCRIPTION
Drive Gear VA Drain Motor Shaft Gasket Drive Motor Housing Extension Spring
MODEL GW-100 SERVICE & PARTS MANUAL Rev. 1.00B
ITEM NO.
NO. REQ’D
P/N
5
1 00438.00
6
4 00940.50
7
1 00810.49
8
1 16570.60
DESCRIPTION
Snap Bushing Universal 875-11 Screw, 10-32 x 3/8″ Drive Motor 115V Drive Motor Housing Cover
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Page20
Parts Manual
6.3.14. Scrap Collector Assy. GLC P/N 16565.00/GW-100 P/N 16565.50
ITEM NO.
NO. REQ’D
P/N
1
1 16562.00
2
1 16560.00
3
1 06231.48
4
1 03106.51
5
1 00899.01
6
1 00899.02
DESCRIPTION
Waste Collector Screen Waste Collector Tray Carousel Label Clear Vinyl Tubing 1/2″ ID x 3/4″OD Cleaning Drill not shown Cleaning Brush not shown
MODEL GW-100 SERVICE & PARTS MANUAL Rev. 1.00B
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Page21
Page22
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MODEL GW-100 SERVICE & PARTS MANUAL Rev. 1.00B
ROCKER SWITCH
CONVEYOR SHUT-OFF
SWITCH
LEVEL CONTROL TIMER FLOAT SWITCH
FILL/HEATER RELAY
1 NC 2 3 NO 4
5
C6
A
B
6 123
POWER ON/OFF
FLUSH
115V
TRANSFORMER
24V
DETERGENT PRIMER
CIRCUIT BOARD
SANI PRIMER
CIRCUIT BOARD
RINSE PRIMER
CIRCUIT BOARD
SANI/RINSE RELAY 1 NC 2 3 NO 4 5 C6
7
8
DET RELAY
1 NC 2 3 NO 4
5 C6
7
8
L1 N
CONVEYOR MOTOR
G
GROUND
PUMP MOTOR
DET SANI
HEATER
WASH SOLENOID
VALVE
RINSE
RINSE SOLENOID
VALVE
7. GW-100 Electrical Diagram
Parts Manual













