Mean Well Rpt-160 145w Reliable Triple Output Medical Grade Owner's Manual

Mean Well Rpt-160 145w Reliable Triple Output Medical Grade Owner's Manual

MEAN WELL-LOGO

MEAN WELL RPT-160 145W Reliable Triple Output Medical Grade

MEAN WELL RPT-160 145W Reliable Triple Output Medical Grade-PRODUCT

Product Information: 145W Reliable Triple Output Medical Grade
RPT-160 series

The RPT-160 series is a medical-grade power supply with a triple output of 5V, 12V, and -5V. It comes in four different models – RPT(G)-160A, RPT(G)-160B, RPT(G)-160C, and RPT(G)-160D. The power supply has a maximum rated power of 145W and a ripple and noise level of up to 120mVp-p. It has a wide input voltage range of
90-264VAC and a frequency range of 47-63Hz. The power supply is designed to be highly efficient with a typical efficiency rate of 84%. It is also designed to be safe and reliable with various protection features.

Product Usage Instructions

The RPT-160 series power supply is designed for medical applications and should only be used by qualified personnel. Before using the power supply, please read the user manual carefully.

  1. Connect the input power to the power supply according to the specified input voltage range (90-264VAC).
  2. Connect the load to the output terminals of the power supply.
    The power supply has three output channels – CH1, CH2, and CH3. Each channel has a different voltage and current range as specified in the user manual.
  3. Turn on the power supply using the PS-ON input signal (for G model) or by connecting the input power.
  4. The power supply has various protection features such as overload protection, overvoltage protection, and over-temperature protection. In case of any fault condition, the power supply will automatically recover after the fault condition is removed.
  5. The power supply has a wide operating temperature range of -20 to +70 degrees Celsius. However, please refer to the derating curve in the user manual for the recommended operating temperature based on the load conditions.
  6. When not in use, store the power supply in a dry and cool place with a temperature range of -40 to +85 degrees Celsius and a humidity range of 10-95% RH non-condensing.
  7. The power supply has undergone various safety and EMC tests and meets the standards specified in the user manual. However, please follow the safety precautions specified in the user manual while using the power supply.

Features

  • 5″×3″ compact size
  • Medical safety approved (2 × MOPP) according to ANSI/AAMI ES60601-1 and IEC/BS EN/EN 60601-1
  • Suitable for BF application with appropriate system consideration
  • 100W convection, 145W force air
  • EMI Class B for Class I configuration
  • No load power consumption<0.75W by PS-ON control (G model)
  • Extremely low leakage current
  • 5Vdc standby output, Power Good, Power Fail
  • Protections: Short circuit / Overload / Over voltage / Over temperature
  • Lifetime > 85K hours
  • 3 years warranty

Applications

  • Oral irrigator
  • Hemodialysis machine
  • Medical monitors
  • Sleep apnea devices
  • Pumps machine

Description

RPT(G)-160 is a 145W highly reliable PCB-type medical power supply with a high power density on the 5″ by 3″ footprint. It accepts 90~264 VAC input and offers triple output voltages. The extremely low leakage current is less than 160 MA. In addition, it conforms to international medical regulations (2*MOPP) and EMC BS EN/EN55011, perfectly fitting all kinds of BF-rated “patient contact” medical system equipment. RPT(G)-160 series also offers the enclosed style model [RPT (G)-160-C].

Model Encoding

MEAN WELL RPT-160 145W Reliable Triple Output Medical Grade-FIG-1

MEAN WELL RPT-160 145W Reliable Triple Output Medical Grade-FIG-9

SPECIFICATION

for PCB Type(standard)

MODELRPT(G)-160ARPT(G)-160BRPT(G)-160CRPT(G)-160D
 

 

 

 

 

 

OUTPUT

OUTPUT NUMBERCH1CH2CH3CH1CH2CH3CH1CH2CH3CH1CH2CH3
DC VOLTAGE5V12V-5V5V12V-12V5V15V-15V5V12V24V
 

CURRENT

RATED (20.5CFM)14A5.5A1A14A5A1A14A3.6A1A11A5A1.2A
RANGE (20.5CFM)0.6 ~ 14A0.2 ~ 5.5A0.1 ~ 1A0.6 ~ 14A0.2 ~ 5A0.1 ~ 1A0.6 ~ 14A0.1 ~ 3.6A0.1 ~ 1A0.3 ~ 11A0.2 ~ 5A0.15 ~ 1.2A
RANGE (convection)0.6 ~ 9A0.2 ~ 3.8A0.1 ~ 0.6A0.6 ~ 9A0.2 ~ 3.4A0.1 ~ 0.8A0.6 ~ 9A0.1 ~ 2.6A0.1 ~ 0.8A0.3 ~ 8A0.2 ~ 2.6A0.15 ~ 1A
RATED POWER20.5CFM Note.2145W146W143W147.8W
Convection Note.398.6W98.4W99W98.2W
RIPPLE & NOISE (max.) Note.460mVp-p80mVp-p120mVp-p60mVp-p100mVp-p100mVp-p60mVp-p80mVp-p100mVp-p80mVp-p100mVp-p120mVp-p
VOLTAGE ADJ. RANGECH1:5 ~ 5.5V
VOLTAGE TOLERANCE Note.5±2.0%±5.0%-5,+7%±2.0%±5.0%-4,+5%±2.0%±4.0%±8.0%±2.0%±5.0%+7,-5%
LINE REGULATION±0.5%±1.0%±1.0%±0.5%±1.0%±1.0%±0.5%±1.0%±1.0%±0.5%±1.0%±1.0%
LOAD REGULATION±1.5%±3.0%-5,+6%±1.5%±3.0%-4,+5%±2.0%±3.0%±8.0%±1.5%±3.0%-3,+4%
SETUP, RISE TIME1800ms, 30ms/230VAC                3500ms, 30ms/115VAC at full load
HOLD UP TIME (Typ.)30ms/230VAC              20ms/115VAC at full load
 

 

 

INPUT

VOLTAGE RANGE                                              Note.690 ~ 264VAC             127 ~ 370VDC
FREQUENCY RANGE47 ~ 63Hz
POWER FACTOR (Typ.)PF>0.93/230VAC              PF>0.98/115VAC at full load
EFFICIENCY (Typ.)84%84%83%83%
AC CURRENT (Typ.)1.8A/115VAC              0.9A/230VAC
INRUSH CURRENT (Typ.)COLD START 35A/115VAC              70A/230VAC
LEAKAGE CURRENT (max.) Note.7Earth leakage current < 160μA/264VAC , Touch current < 100μA/264VAC
 

 

PROTECTION

OVERLOAD105 ~ 135% rated output power
Protection type : Hiccup mode, recovers automatically after fault condition is removed
OVER VOLTAGECh1: 5.7 ~ 6.8V
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURETSW1: Shut down o/p voltage, recovers automatically after temperature goes down
TSW2: Shut down o/p voltage, re-power on to recover
 

FUNCTION

5V STANDBY (G model)5Vsb : [email protected] without fan, 0.8A with fan 20.5CFM ; Tolerance ± 2%, ripple : 50mVp-p(max.)
PS-ON INPUT SIGNAL (G model)Power on: PS-ON = “Hi” or ” > 2 ~ 5V” ; Power off: PS-ON = “Low” or ” < 0 ~ 0.5V”
POWER GOOD / POWER FAIL500ms>PG>10ms              PF>1ms
 

 

ENVIRONMENT

WORKING TEMP.-20 ~ +70℃ (Refer to “Derating Curve”)
WORKING HUMIDITY20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY-40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT±0.03%/℃ (0 ~ 50℃)
VIBRATION10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
OPERATING ALTITUDE Note.83000 meters
 

 

 

 

 

 

 

SAFETY & EMC

(Note 10)

SAFETY STANDARDSIEC60601-1, EAC TP TC 004,UL ANSI/AAMI ES60601-1, CAN/CSA-C22.2 No. 60601-1:14 – Edition 3 approved,

TUV BS EN/EN60601-1 approved

ISOLATION LEVELPrimary-Secondary: 2xMOPP, Primary-Earth:1xMOPP, Secondary-Earth:1xMOPP
WITHSTAND VOLTAGEI/P-O/P:4KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC
ISOLATION RESISTANCEI/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
 

EMC EMISSION

ParameterStandardTest Level / Note
Conducted emissionBS EN/EN55011 (CISPR11)Class B
Radiated emissionBS EN/EN55011 (CISPR11)Class B
Harmonic currentBS EN/EN61000-3-2Class A
Voltage flickerBS EN/EN61000-3-3—–
 

 

 

 

EMC IMMUNITY

BS EN/EN60601-1-2
ParameterStandardTest Level / Note
ESDBS EN/EN61000-4-2Level 4, 15KV air ; Level 4, 8KV contact
RF field susceptibilityBS EN/EN61000-4-3Level 3, 10V/m( 80MHz~2.7GHz )

Table 9, 9~28V/m( 385MHz~5.78GHz )

EFT burstsBS EN/EN61000-4-4Level 3, 2KV
Surge susceptibilityBS EN/EN61000-4-5Level 3, 2KV/Line-FG ; 1KV/Line-Line
Conducted susceptibilityBS EN/EN61000-4-6Level 3, 10V
Magnetic field immunityBS EN/EN61000-4-8Level 4, 30A/m
Voltage dip, interruptionBS EN/EN61000-4-11100% dip 1 periods, 30% dip 25 periods,

100% interruptions 250 periods

 

OTHERS

MTBF1719.1K hrs min.       Telcordia SR-332 (Bellcore) ; 175.1K hrs min.       MIL-HDBK-217F (25℃)
DIMENSION                (L*W*H)PCB type: 127*76.2*34.6mm or 5″*3″*1.36″ inch
PACKING0.33Kg; 36pcs/12.9Kg/0.96CUFT
NOTE1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25°C of ambient temperature.
2. The rated power includes 5Vsb @ 0.8A.
3. The rated power includes 5Vsb @ 0.6A.
4. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1 uf & 47 f parallel capacitor.
5. Tolerance : includes set up tolerance, line regulation and load regulation.
6. Derating may be needed under low input voltages. Please check the derating curve for more details.
7. Touch current was measured from primary input to DC output.
8. The ambient temperature derating of 3.5°C/1000m with fanless models and of 5°C/1000m with fan models for operating altitude higher than 2000m(6500ft)
9. HS1,HS2 & HS3 can not be shorted.
10. The power supply is considered a component which will be installed into a final equipment. All the MC tests are been executed by mounting the unit on a 360mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets MC directives. For guidance on how tc perform these MC tests, please refer to “EMI testing of component power supplies.” (as available on http://www.meanwell.com)
% Product Liability Disclaimer: For detailed information, please refer to https://www.meanwell.com/service Disclaimer.asp https://www.meanwell.com/serviceDisclaimer.aspx

SPECIFICATION for Enclosed Type(optional)

MODELRPT(G)-160A-CRPT(G)-160B-CRPT(G)-160C-CRPT(G)-160D-C
 

 

 

 

 

 

OUTPUT

OUTPUT NUMBERCH1CH2CH3CH1CH2CH3CH1CH2CH3CH1CH2CH3
DC VOLTAGE5V12V-5V5V12V-12V5V15V-15V5V12V24V
 

CURRENT

RATED (20.5CFM)13.3A5.2A0.95A13.3A4.8A0.95A13.3A3.4A0.95A10.5A4.8A1.14A
RANGE (20.5CFM)0.6 ~ 13.3A0.2 ~ 5.2A0.1 ~ 0.95A0.6 ~ 13.3A0.2 ~ 4.8A0.1 ~ 0.95A0.6 ~ 13.3A0.1 ~ 3.4A0.1 ~ 0.95A0.3 ~ 10.5A0.2 ~ 4.8A0.15 ~ 1.14A
RANGE (convection)0.6 ~ 8.5A0.2 ~ 3.6A0.1 ~ 0.57A0.6 ~ 8.5A0.2 ~ 3.2A0.1 ~ 0.76A0.6 ~ 8.5A0.1 ~ 2.5A0.1 ~ 0.76A0.3 ~ 7.6A0.2 ~ 2.5A0.15 ~ 0.95A
RATED POWER20.5CFM Note.2137.7W139.5W135.8W141.5W
Convection Note.391.6W93W94.4W93.8W
RIPPLE & NOISE (max.) Note.460mVp-p80mVp-p120mVp-p60mVp-p100mVp-p100mVp-p60mVp-p80mVp-p100mVp-p80mVp-p100mVp-p120mVp-p
VOLTAGE ADJ. RANGECH1:5 ~ 5.5V
VOLTAGE TOLERANCE Note.5±2.0%±5.0%-5,+7%±2.0%±5.0%-4,+5%±2.0%±4.0%±8.0%±2.0%±5.0%+7,-5%
LINE REGULATION±0.5%±1.0%±1.0%±0.5%±1.0%±1.0%±0.5%±1.0%±1.0%±0.5%±1.0%±1.0%
LOAD REGULATION±1.5%±3.0%-5,+6%±1.5%±3.0%-4,+5%±2.0%±3.0%±8.0%±1.5%±3.0%-3,+4%
SETUP, RISE TIME1800ms, 30ms/230VAC                 3500ms, 30ms/115VAC at full load
HOLD UP TIME (Typ.)30ms/230VAC               20ms/115VAC at full load
 

 

 

INPUT

VOLTAGE RANGENote.690 ~ 264VAC              127 ~ 370VDC
FREQUENCY RANGE47 ~ 63Hz
POWER FACTOR (Typ.)PF>0.93/230VAC               PF>0.98/115VAC at full load
EFFICIENCY (Typ.)84%84%83%83%
AC CURRENT (Typ.)1.8A/115VAC               0.9A/230VAC
INRUSH CURRENT (Typ.)COLD START 35A/115VAC               70A/230VAC
LEAKAGE CURRENT (max.) Note.7Earth leakage current < 160μA/264VAC , Touch current < 100μA/264VAC
 

 

PROTECTION

OVERLOAD105 ~ 135% rated output power
Protection type : Hiccup mode, recovers automatically after fault condition is removed
OVER VOLTAGECh1: 5.7 ~ 6.8V
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURETSW1: Shut down o/p voltage, recovers automatically after temperature goes down
TSW2: Shut down o/p voltage, re-power on to recover
 

FUNCTION

5V STANDBY (G model)5Vsb : [email protected] without fan, 0.8A with fan 20.5CFM ; Tolerance ± 2%, ripple : 50mVp-p(max.)
PS-ON INPUT SIGNAL (G model)Power on: PS-ON = “Hi” or ” > 2 ~ 5V” ; Power off: PS-ON = “Low” or ” < 0 ~ 0.5V”
POWER GOOD / POWER FAIL500ms>PG>10ms                PF>1ms
 

 

ENVIRONMENT

WORKING TEMP.-20 ~ +70℃ (Refer to “Derating Curve”)
WORKING HUMIDITY20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY-40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT±0.03%/℃ (0 ~ 50℃)
VIBRATION10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
OPERATING ALTITUDE Note.83000 meters
 

 

 

 

 

 

SAFETY & EMC

(Note 10)

SAFETY STANDARDSDesign refer to IEC60601-1, EAC TP TC 004,TUV BS EN/EN60601-1(Pending for CB/TUV)
ISOLATION LEVELPrimary-Secondary: 2xMOPP, Primary-Earth:1xMOPP, Secondary-Earth:1xMOPP
WITHSTAND VOLTAGEI/P-O/P:4KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC
ISOLATION RESISTANCEI/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
 

EMC EMISSION

ParameterStandardTest Level / Note
Conducted emissionBS EN/EN55011 (CISPR11)Class B
Radiated emissionBS EN/EN55011 (CISPR11)Class B
Harmonic currentBS EN/EN61000-3-2Class A
Voltage flickerBS EN/EN61000-3-3—–
 

 

 

 

EMC IMMUNITY

BS EN/EN60601-1-2
ParameterStandardTest Level / Note
ESDBS EN/EN61000-4-2Level 4, 15KV air ; Level 4, 8KV contact
RF field susceptibilityBS EN/EN61000-4-3Level 3, 10V/m( 80MHz~2.7GHz )

Table 9, 9~28V/m( 385MHz~5.78GHz )

EFT burstsBS EN/EN61000-4-4Level 3, 2KV
Surge susceptibilityBS EN/EN61000-4-5Level 3, 2KV/Line-FG ; 1KV/Line-Line
Conducted susceptibilityBS EN/EN61000-4-6Level 3, 10V
Magnetic field immunityBS EN/EN61000-4-8Level 4, 30A/m
Voltage dip, interruptionBS EN/EN61000-4-11100% dip 1 periods, 30% dip 25 periods,

100% interruptions 250 periods

 

OTHERS

MTBF1719.1K hrs min.       Telcordia SR-332 (Bellcore) ; 175.1K hrs min.MIL-HDBK-217F (25℃)   
DIMENSIONEnclosed type: 130*86*43mm or 5.11″*3.39″*1.69″ inch
PACKING0.49Kg; 24pcs/12.8Kg/0.77CUFT
NOTE1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25°C of ambient temperature.
2. The rated power includes 5Vsb @ 0.8A.
3. The rated power includes 5Vsb @ 0.6A.
4. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1 f & 47 f parallel capacitor.
5. Tolerance : includes set up tolerance, line regulation and load regulation.
6. Derating may be needed under low input voltages. Please check the derating curve for more details.
7. Touch current was measured from primary input to DC output.
8. The ambient temperature derating of 3.5°C/1000m with fanless models and of 5°C/1000m with fan models for operating altitude higher than 2000m(6500ft).
9. HS1,HS2 & HS3 can not be shorted.
10. The power supply is considered a component which will be installed into a final equipment. All the MC tests are been executed by mounting the unit on
a 360mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets MC directives. For guidance on how tc
perform these MC tests, please refer to “EMI testing of component power supplies.”
(as available on http://www.meanwell.com)
⅚ Product Liability Disclaimer: For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

Block Diagram

MEAN WELL RPT-160 145W Reliable Triple Output Medical Grade-FIG-2Derating CurveMEAN WELL RPT-160 145W Reliable Triple Output Medical Grade-FIG-3

Output Derating VS Input VoltageMEAN WELL RPT-160 145W Reliable Triple Output Medical Grade-FIG-4

Mechanical Specification

PCB Type: RPT-160(G)

MEAN WELL RPT-160 145W Reliable Triple Output Medical Grade-FIG-5Enclosed Type: RPT-160(G)-C MEAN WELL RPT-160 145W Reliable Triple Output Medical Grade-FIG-6MEAN WELL RPT-160 145W Reliable Triple Output Medical Grade-FIG-7

Mounting Instruction

Hole No.Recommended Screw SizeMAX. Penetration Depth LRecommended mounting torque
  1       2M32mm4~6Kgf-cm

MEAN WELL RPT-160 145W Reliable Triple Output Medical Grade-FIG-8

AC Input Connector (CN1) : JST B3P-VH or equivalent

Pin No.AssignmentMating HousingTerminal
1AC/LJST VHR

or equivalent

JST SVH-21T-P1.1

or equivalent

2No Pin
3AC/N

DC Output Connector (CN2) : JST B8P-VH or equivalent

Pin No.AssignmentMating HousingTerminal
1,2,3,4COM 

JST VHR

or equivalent

 

JST SVH-21T-P1.1

or equivalent

5,6CH1
7CH2
8CH3

Power Good Connector(CN3):JST B2B-XH or equivalent

Pin No.StatusMating HousingTerminal
1PGJST XHP

or equivalent

JST SXH-001T-P0.6

or equivalent

2GND

5VSB Connector(CN901) : JST B-XH or equivalent

Pin No.AssignmentMating HousingTerminal
1PS/ONJST XHP

or equivalent

JST SXH-001T

or equivalent

2,4GND
35VSB
  1. HS1, HS2,HS3 can not be shorted
  2. M1 and M2 are Safety ground and should all be grounded.

Note:

  1. The PCB type (Blank Type) model delivers EMI Class B for both conducted emission and radiated emission for the power supply when configured into either Class I (with FG).
  2. The enclosed type (-C type) model is not suitable for configuration within a Class II (no FG) system but is suggested within a Class I (with FG) system.
  3. Mounting Instruction for Enclosed type only.

INSTALLATION MANUAL
Please refer to: http://www.meanwell.com/manual.html

References

Documents / Resouces

Download manual
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