Danfoss Aqp Teflon Racing Hose Instruction Manual

AQP Teflon Racing Hose
Instruction Manual

Aeroquip Performance Products

Assembly Instructions

AQP Teflon® Racing Hose with Reusable Fittings
Racing Hose, Teflon* with Reusable Fitting
Step 1. Cut hose square to length with fine-tooth hack saw or cut-off wheel. To minimize wire braid flare out, wrap hose with masking tape and cut through tape. Remove tape, trim loose wires and flush with lube before next step. Burrs on bore of tube should be removed with a knife. Clean the hose bore.
Sometimes wire braid hose will “neck down” on one end and “flare out” on the other end. This can be used to an advantage. Slip two sockets back to back over the “necked down” end of the hose, position approximately 3 inches from each end. Mount nipple hex in a vise. Work the hose bore over the nipple to size the tube and aid in separating the braid prior to fitting the sleeve. Remove hose from nipple.
Step 2. Push the sleeve over the end of the tube and under the wire braid by hand. Complete positioning of the sleeve by pushing the hose end against a flat surface. Visually inspect to see that the tube butts against the inside shoulder of the sleeve. Set the sleeve barbs into the Teflon* tube by pushing a round nose tapered punch into the end of the sleeve and tube.
Step 3. Lubricate nipple  and socket threads. Use a molydisulfide base lubricant for stainless steel fittings (e.g. Molykote Type G); lubricants containing chloride are not  recommended. Other material combinations use standard petroleum lubricants. Hold the nipple with hex in the vise. Push hose over nipple with twisting motion until seated against nipple chamfer. Push socket forward and start threading of socket to nipple.Step 4. Wrench tighten hex until clearance with socket hex is at .031 inches. Your thumbnail is a convenient measuring device. Tighten further to align corners of nipple and socket hexes. CLEAN, PROOF TEST TO TWICE OPERATING PRESSURE AND INSPECT ALL ASSEMBLIES.
To disassemble: Unscrew and remove nipple; slide socket back on hose by tapping against flat surface; remove sleeve with pliers.
Important: Fittings may be dis as sem bled and reused at least once. However, all such fittings should be carefully examined for distortion, thread damage and I.D. dimensions. New sleeve is recommended upon reuse of fitting.
Compliments of Aeroquip Performance Product team. For for more technical information please visit Aeroquipperformance.com
For more information on these and other AQP Performance Products see the catalog
Aeroquip Performance Products by Danfoss A-SPPE-CC001-E
AN451068216691en-000101

Products we offer:

• Cartridge valves
• DCV directional control valves
• Electric converters
• Electric machines
• Electric motors
• Gear motors
• Gear pumps
• Hydraulic integrated circuits (HICs)
• Hydrostatic motors
• Hydrostatic pumps
• Orbital motors
• PLUS+1® controllers
• PLUS+1® displays
• PLUS+1® joysticks and pedals
• PLUS+1® operator interfaces
• PLUS+1® sensors
• PLUS+1® software
• PLUS+1® software services, support and training
• Position controls and sensors
• PVG proportional valves
• Steering components and systems
• Telematics

Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electric components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market as well as the marine sector. Building on our extensive applications expertise, we work closely with you to ensure exceptional performance for a broad range of applications. We help you and other customers around the world speed up system development, reduce costs and bring vehicles and vessels to market faster.
Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile electrification.
Go to www.danfoss.com for further product information.
We offer you expert worldwide support for ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide you with comprehensive global service for all of our components.
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References

• Daikin Sauer Danfoss - Home
• Engineering Tomorrow | Danfoss
• Hydro-Gear Drivetrain Solutions | Home