Global Industrial 293225 Power Parallel Double Scissor Lift Table User Manual

293225 Power Parallel Double Scissor Lift Table

POWER PARALLEL DOUBLE SCISSOR LIFT TABLE

Model No: 293225, 293226

The Power Parallel Double Scissor Lift Table is a movable lifter
designed to lift or lower a rated load. It is important to operate
the lift table properly to prevent serious injury.

Product Information

In accordance with EN1570, Safety Requirements for Lifting
Tables, the basic requirements for the lift table are as
follows:

  • 100% of the rated load (maximum load) uniformly distributed
    over the entire platform area.
  • Or 50% of the rated load (maximum load) uniformly distributed
    over half the length of the platform.
  • Or 33% of the rated load (maximum load) uniformly distributed
    over half the width of the platform.

The lift table must be installed securely either on the
floor/ground or in a pit. Double or triple vertical scissors tables
should be fixed to the floor/ground using expander bolts or similar
methods. All other lift table types, except mobile units, should
also be securely affixed to prevent unintentional movement.

The base frame of the lift table is not self-supporting and
requires a flat and stable flooring. If necessary, the installation
area or pit should be well drained. The mechanical/electrical
installation should be done in accordance with the manufacturer’s
instructions.

Product Usage Instructions

  1. Utilize a lifting sling through the scissor package. Tie the
    base frame to the platform or the scissor mechanism.
  2. Position the lift table in the desired location, ensuring that
    the fixed arm end is on the side where the load will be moved on or
    off at the upper level.
  3. Check the operation of the safety frame on all sides.
  4. Position the control device in a way that allows the operator
    to have a clear view over the lift table and the load at all times
    during operation.

Before operating the lift table, perform a daily inspection to
identify any malfunctions or faults. Do not use the lift table if
any issues are found. Check for scratches, bending, or cracks on
the lift table. Ensure smooth movement of the table and check for
hydraulic oil leakage. Verify the vertical creep of the table and
ensure all bolts and nuts are firmly tightened.

When operating the lift table, follow these guidelines:

  • Ensure that the load does not exceed the rated load.
  • Distribute the load evenly on the lift table.
  • Follow proper safety precautions and warning instructions.

It is important to note that any modifications to the lift table
should only be done with the manufacturer’s written permission.
Additionally, only use spare parts designated by the
manufacturer.

USER MANUAL
POWER PARALLEL DOUBLE SCISSOR LIFT TABLE
MODEL NO. 293225, 293226
Owner/Operator must read and understand this manual

1. WARNING! If operating the lift table improperly, a person may be seriously injured. Therefore, operate properly according to the following instruction
. Read & thoroughly understand the instruction manual completely before using. Follow all safety instructions strictly. It is necessary to check all safety devices before operation. Make sure that there are no obstacles in the working area. Do not put foot or hand in scissors mechanism or through frame. Screw the lifting eyes on the base frame before working on the lift table. Do not overload the lift table. Load should be distributed on the table according to relevant load distribution chart. Pay attention if local voltage and frequency is as same as the input specification of the lift table. Use the lift table on flat and solid ground. All the electrical connection and disconnection operations must be carried out by skilled and competent personal. While operation, it is forbidden to contact the moving parts of the lift table. While the lift table moving, it is forbidden to adjust or to move the load. It is forbidden to lift the load, which perhaps does harm to a person or other object. It is forbidden to operate the lift table while a person is under the table. Do not adjust the safety valve of hydraulic power pack. It is forbidden to operate the lift table even if there is small structure distortion. Do not use in an explosive or flammable place.
1

NoteMaximum load refers to the load being uniformly distributed over the entire platform area.
In accordance with EN1570, Safety Requirements for Lifting Tablesthe basic requirements are:
100% of the rated load(maximum load) uniformly distributed over the entire platform area.
or 50% of the rated load(maximum load) uniformly distributed over half the length of the platform.
or 33% of the rated load(maximum load) uniformly distributed over half the width of the platform.
2. INSTALLATION OF LIFT TABLE ON THE FLOOR/GROUND OR IN A PIT
Double or triple vertical scissors tables must be fixed to the floor/ground by means of expander bolts or similar We also recommend that all other lift table typeswith the exception of mobile unitsare securely affixed on the floor to Prevent unintentional movement
MECHANICAL/ELECTRICAL INSTALLATION
1.The base frame of the lift table is not as standard self -supporting. It is important that the flooring is flat and stable and that the installation area or pit, when necessary, is well drained.
2

2. Utilize a lifting sling through the scissor package. Tie the base

frame to the platform or the scissor mechanism. Locate the table

into the desired position. Turn the fixed arm end to the side where

the load will be moved on or off at upper level. See picture below.

3. Check the operation of the safety frame on all sides.

4.The control device should be positioned so that the operator has

a clear view over the lift table and the load at all times when the

lift is operated.

Loading/unloading at

Pit drawing

the fixed arm end

A. Pit length=a+30mm

B. Pit width=b+30mm

H. Pit depth=closed

height of table+5mm

a. Platform length

b. Platform width

c. Drainage hole (when required)

d. Tube for external cables and hoses 60mm

h. Lowest height

3. CAUTION! If operating the lift table improperly, a person may be injured. Therefore, operate properly according to the following instruction.
The lift table is a movable lifter designed to lift or lower rated load. Do not use it for other purpose. Do not allow a person to operate the lift table, who does not understand its operation. It is forbidden to change the lift table without manufacturer’s written admission. It is necessary to use the spare parts designated by manufacturer.
3

Make sure to keep a distance between the table and ambient objects enough to operate the lift table safely. Keep the hydraulic system under clean and safe condition. The hydraulic power pack features an electric lowering control. The coils must be fed with the required voltage as described on those coils. The power supply voltage should not exceed ±10% of the rated required voltage. Always do maintenance and routine check while the lift table is unloaded. The lift table is not waterproof and should be used in a dry environment.
4. DAILY INSPECTION Daily inspection is effective to find the malfunction or fault on the lift table. Before operation, check the lift table according to the following points. CAUTION! Do not use the lift table if any malfunction or fault is found.
Check all the terms of WARNING and CAUTION. Check scratches, bending or crack on the lift table. Check smooth movement of the table. Check if there is any hydraulic oil leakage. Check the vertical creep of the table. Check if all the bolts and nuts are firmly tightened.
5. Operating the lift table LOADING
The maximum capacity not more than rated load. Load should be distributed on the lift table equably. LIFTING THE TABLE
4

CAUTION! Do not overload the lift table. Ensure the balance of loading. Do not load partially or concentrically.
Screw and loose emergency stop switch. Push the UP button and power pack starts to work to lift the load. Loose the UP button and power pack stops working.
LOWERING THE TABLE WARNING! Do not put foot or hand in scissors mechanism.
Push the DOWN button and the table will lower. Loose the DOWN button and the table will stop. NOTE The table is equipped with an aluminum guard to avoid accidental danger. If aluminum guard strikes an object while the table lowers, stop operation and check the lift table. After making sure no any abnormality, strike the UP button slightly and then the electric system will function as before.
EMERGENCY STOP There are two methods of emergency stop as follows. Push down the emergency stop switch and the movement of table stops. Strike aluminum guard upward and the movement of table also stops.
5

TRANSPORTATION If necessary, the lift table can be transported with attached ringbolts. Pay attention to the maximum capacity of lifting equipment to be used. Keep the ringbolts with reasonableness. 6. HYDRAULIC CIRCUIT & ELECTRIC PRINCIPLE DIAGRAM See Figure 1 & Figure 2.
Fig. 1 Hydraulic circuit
6

No

Type

1 LB01

Name

Description

Qty

Control power transformer DF30-110V-460V/0-24V 50VA

1

2 F1 F2

Fast melter

5A

2

3 VD1

Rectifier

RS-2510

1

4 VDR1

Voltage dependent resistor 10K/471 10K/821

1

5 R1

Resistor

1.8K/1W

1

6 C1

Electrolytic condenser 470uF/50V

1

7 KM01

AC contactor

BC-30-10

1

8 KA1 KA2

Middle relay

SRC-24VDC-SH

2

9 D1 D2 D3 D4 D5 D6 D7 Silicon rectifying diode IN4007

7

10 DF01

Electromagnetic valve DC24V

1

11 SB3

Emergency stop button XB2-ES542C+ZB-BY9101

1

12 SB2

Down button

XB2-BA21C

1

13 SB1

Up button

XB2-BA21C

1

14 SQ1

Up limit switch

D4V-8108Z

1

15 SQ2 16 SQ9

safety switch Down limit switch

2 D4V-8108Z(Prepared by customer) 1

17 M101

Pump motor

1

7

18 QF101

Circuit breaker

C45N3P 25A(Prepared by customer) 1

19 R6

Resistor

100/0.5w

1

20 R4

Resistor

10K/0805

1

21 R5

Resistor

1K/0805

1

22 RW01

Rheostat

50K

1

23 WD01

Stabilovolt tube

3.3V

1

24 C3 C4 C7 C8

Electrolytic condense 10uf/50V 10uf/16V

3

25 IC01

Integrated circuit

LM358

1

26 U04

Integrated circuit

KA7812

1

27 U02 U03

Electric dipole

P521

2

28 TA01

Current transformer

20A

1

29 R9 R10

Resistor

24K/0805

2

30 R8

Resistor

5.1K/0805

1

31 R11

Resistor

300K/0.5W

32 C5 C6

Electrolytic condenser 0.015uF/1000V 0.01uF/1000V

2

Fig. 2 Electric Principle Diagram3 P

8

No

Type

Name

Description

Qty

1 LB01

Control power transformer DF30-110V-460V/0-24V 50VA

1

2 F1 F2

Fast melter

5A

2

3 VD1

Rectifier

RS-2510

1

4 VDR1

Voltage dependent resistor 10K/471 10K/821

1

5 R1

Resistor

1.8K/1W

1

6 C1

Electrolytic condenser 470uF/50V

1

7 KM01

AC contactor

BC-30-10

1

8 KA1 KA2

Middle relay

SRC-24VDC-SH

2

9 D1 D2 D3 D4 D5 D6 D7 Silicon rectifying diode IN4007

7

10 DF01

Electromagnetic valve DC24V

1

11 SB3

Emergency stop button XB2-ES542C+ZB-BY9101

1

12 SB2

Down button

XB2-BA21C

1

13 SB1

Up button

XB2-BA21C

1

14 SQ1

Up limit switch

D4V-8108Z

1

15 SQ2

safety switch

2

16 SQ9

Down limit switch

D4V-8108Z(Prepared by customer) 1

17 M101

Pump motor

1

18 QF101

Circuit breaker

C45N3P 25A(Prepared by customer) 1

19 R6

Resistor

100/0.5w

1

20 R4

Resistor

10K/0805

1

21 R5

Resistor

1K/0805

1

22 RW01

Rheostat

50K

1

23 WD01

Stabilovolt tube

3.3V

1

24 C3 C4 C8

Electrolytic condense 10uf/50V

3

25 IC01

Integrated circuit

LM358

1

26 U04

Integrated circuit

KA7812

1

27 U02

Electric dipole

P521

1

28 TA01

Current transformer

20A

1

29 R9

Resistor

24K/0805

1

30 R8

Resistor

5.1K/0805

1

Fig. 2 Electric Principle Diagram2 P

9

7. SERVICE INSTRUCTIONS

Do routine check of fasteners, packing and oil leaking.

Do routine check of the function of the lift table.

Before service the lift table, make sure to turn off the AC power

supply.

After service it is necessary to check the function of the lift

table again.

ONLY qualified personnel can do service work.

Do routine check of the micro-switches on the safety guard.

Do routine check of the hydraulic system by listening its noise,

touch motor’s surface. Caution: It is necessary to turn off the AC power supply before

touch motor’s surface.

Pay attention to clear or even replace the oil filter after

operating for a long time.

Appropriate lubrication is necessary to make the lift table work

easily and have a prolonged service life.

Following table is recommended to service the lift table periodically.

Content

After every 500 hours’ After every 2000

working or every 3 hours’ working or

months later

every year

Check oil level of oil tank

Check the cleanliness of oil filter

Fasten all the connecting parts again

Check wear and tear of pressure oil pipes

Check hydraulic cylinder

Fix main parts tightly again

Check the function of micro-switches

Check whole working state of the lift table

Lubricate all the joints and pivot points

Check wear and tear of all axial bushes

Replace hydraulic oil for the first time Replace hydraulic oil

Accumulated working ten hours’

Check oil leaking

Remark: stands for proceeding the item.

10

8. GREASING POINTS
1.Piston rod bearing 2.Lower running wheel 3.Lower arm fixing 4.Arm center 5.Upper arm fixing 6.Upper running wheel When greasing the bearings,
the Lift Table must not be loadedWhen determining oil levels, bear in mind that the tank
contains the greatest amount when the lift table is in its lowest position. Hydraulic oil must be treated as dangerous waste
9. TROUBLE SHOOTING

Note: Before service it is necessary to put down the prop lest the table lowers accidentally.

Trouble

Cause

Remedy

Table cannot lift while motor works normally

Eyebolt has not been
removed AC voltage phrases
mistake Electromagnetic
dysfunctions The table is overloaded

Remove eyebolt Correct AC voltage phrase Check the function of
electromagnetic valve and repair it Remove excessive load

Table cannot lift and motor does not work
Table cannot lower
Table’s legs go over limit position (if existed) while table lowers

Lowering limit switch (if existed) damaged
Lowering limit switch or micro-switch on safety guard damaged Electromagnetic valve dysfunctions Safety guard works Something wrong with electric circuit board
Internal leaking in electromagnetic valve Packing damaged in hydraulic cylinder

Replace limit switch
Replace lowering limit switch or micro-switch. Check the function of electromagnetic valve and repair it
Strike the UP button slightly
Replace electric circuit board
Repair electromagnetic valve and if necessary replace it Check and replace packing

Table cannot reach the highest position

Oil not enough Limit switch damaged

Fill enough oil Check and repair limit
switch. If necessary, replace it

The brand of oil is ISO HL32(such as Rando oil RO32D.T.E.oil

lightTurbo32)

11

10. SPECIFICATIONS

Model

Capacity

Lowered Height

Raised Height

Platform Length

Platform Width

Lift Time

Motor

Horsepower Voltage

Net Weight

(lbs) (in.) (in.) (in.) (in.) (Sec) (HP) (V)
(lbs)

293225 4400
8 39.4 98 32 30~40 2P/1.5KW
110 656

293226 8800
9 39.4 98 33 18~28 3P/2.2KW
955

12

M0DEL NO 293225 13

PARTS LIST: M0DEL NO 293225

NO

DESCRIPTION

QTY

NO

DESCRIPTION

QTY

1. Grease cup M6

2

39

Travel switch (ME-9101)

1

2. Bearing GE30ES

2

40

Bolt M5×10

4

3. Piston rod

2

41

Washer 5

6

4. Seal cover 52×40×7

2

42

Spring washer 5

6

5. Retaining ring 75

2

43

Nut M5

2

6. Cylinder cover

2

44

Bolt M12×70

4

7. O-ring 40×2.65

2

45

Washer 12

4

8. Snap ring 80

2

46

Bushing

4

9. O-ring 75×2.65

2

47

Prop

4

10. Snap ring 40

2

48

Bushing

16

11. Piston

2

49

Roller

8

12. Seal ring 80×60×22.3

2

50

Spring washer 12

16

13. Cylinder

2

51

Nut M12

16

14. Split pin 4×35

2

52

Internal scissors

2

15. O-ring 9.5×1.8

2

53

External scissors

2

16. Hose break valve

2

54

Bushing 20×18×15

16

17. Seal ring 16

2

55

Bolt M12×60

12

18. High pressure hose

2

56

Bushing

4

19. Joint

1

57

Washer

2

20. Seal ring 14

2

58

Hex headed screw bolt M8×20

8

21. O-ring 6×1.8

2

59

Pin

2

22. T joint

1

60

Pin

2

23. Hydraulic power pack

1

61

Bolt

4

24. Bolt M6×12

1

62

Spring

6

25. Spring washer 6

1

63

Nut M8

6

26. Washer 6

1

64

Buffer-board

6

27. Electric box

1

65

Fixed-board

8

28 Pump pack base

1

66

Safety switch

4

29 Control switch

1

67

Nut

8

30 Spring washer 10

2

68

Safety frame

2

31 Hex socket screw bolt M10×20

2

69

Fixed-board

4

32 Indicator 6

1

70

Connected-board

4

33 Connector lug 6-4

1

71

Safety frame

2

34 Spring washer 8

12

72

Table

1

35 Bolt M8×10

4

73

Lifting bolt M10

4

36 Bolt M5×20 37 Chassis

2

74

Lifting bolt M16

2

1

75

Bolt M5×10

4

38 Frame of travel switch

1

14

M0DEL NO 293226 15

PARTS LIST: M0DEL NO 293226

NO.

DESCRIPTION

QTY NO.

DESCRIPTION

1. Grease cup M6 2. Bearing GE30ES 3. Piston rod 4. Seal cover 52×40×7 5. Retaining ring 75 6. Cylinder cover 7. O-ring 40×2.65 8. Snap ring 80 9. O-ring 75×2.65 10. Snap ring 40 11. Piston 12. Seal ring 80×60×22.3 13. Cylinder 14. Hose break valve 15. Seal ring 16 16. Split pin 4×35 17. T joint 18. Steel tube 19. O-ring 6×1.8 20. Joint 21. Seal ring 14 22. High pressure hose 23. Hydraulic power pack

4

38 Frame of travel switch

4

39 Travel switch (ME-9101)

4

40 Bolt M5×10

4

41 Washer 5

4

42 Spring washer 5

4

43 Nut M5

4

44 Bolt

4

45 Washer 14

4

46 Bushing

4

47 Prop

4

48 Bushing

4 set 49 Roller

4

50 Nut M14

4

51 Internal scissors

4

52 External scissors

4

53 Bushing

2

54 Bolt

4

55 Bushing

2

56 Washer

1

57 Hex headed screw bolt M8×20

3

58 Pin

2

59 Pin

1

60 Bolt

24. Bolt M6×12 25. Spring washer 6 26. Washer 6 27. Electric box 28 Pump pack base 29 Control switch 30 Spring washer 10 31 Hex bolt M10×20 32 Spring washer 8 33 Bolt M8×10 34 Indicator 6 35 Connector lug 6-4 36 Bolt M5×20 37 Chassis

1

61 Spring

1

62 Nut M8

1

63 Buffer-board

1

64 Safety frame

1

65 Fixed-board

1

66 Safety switch

2

67 Nut M4

2

68 Table

14

69 Fixed-board

4

70 Connected-board

1

71 Safety frame

1

72 Lifting bolt M10

2

73 Lifting bolt M16

1

74 Bolt M5×10

16

QTY
1 1 4 6 6 2 4 20 4 4 16 8 16 2 2 16 12 4 2 10 4 2 4 6 6 6 2 8 4 8 1 4 4 2 4 2 4

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