HW Series Low Profile Lift Table
Product Information
The HW Series lift table is a hydraulic lifting device that is
designed to lift loads up to 1000kg. The lift table has a lowered
height of 200mm and can be raised to a maximum height of 200-300mm
depending on the model. The platform length is 1220mm and the
platform width is either 610mm or 1220mm depending on the model.
The lift table is powered by an AC motor with power output ranging
from 1.1KW to 2.2KW depending on the model.
Product Usage Instructions
Before using the lift table, it is important to read and
understand the instruction manual completely. Follow all safety
instructions strictly and check all safety devices before
operation. Ensure that there are no obstacles in the working area
and do not put foot or hand in scissors mechanism or through
frame.
Daily inspection is effective to find any malfunction or fault
on the lift table. Check all the terms of warning and caution,
scratches, bending or crack on the lift table, smooth movement of
the table, hydraulic oil leakage, vertical creep of the table, and
if all the bolts and nuts are firmly tightened. Do not use the lift
table if any malfunction or fault is found.
When loading the lift table, ensure that the load is distributed
evenly and not overloaded. Do not load partially or concentrically.
To lift the load, screw and loosen the emergency stop switch, push
the UP button and the power pack starts to work to lift the load.
Loosen the UP button and the power pack stops working. When
lowering the table, do not put foot or hand in scissors
mechanism.
Periodic service of the lift table is necessary to make it work
easily and have a prolonged service life. Refer to the recommended
table to service the lift table periodically. In case of any
trouble, screw two eyebolts into relevant screw-holes on the basis
lest the table lowers accidentally.
Instruction Manual
HW Series
Note: Owner/Operator must read and understand
this instruction manual before using the lift table.
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THANK YOU VERY MUCH FOR SELECTING OUR PRODUCT. THIS INSTRUCTION MANUAL DESCRIBES CORRECT OPERATING METHOD TO ENSURE PROLONGED SERVICE LIFE. PLEASE READ AND COMPLETELY UNDERSTAND THIS MANUAL BEFORE OPERATING THE LOW PROFILE LIFT TABLE. ALWAYS KEEP THIS MANUAL AT AN APPROPRIATE PLACE. IF THE MANUAL OR WARNING DECAL IS MISSING, PLEASE CONTACT WITH DEALER. Note: This Manual has been prepared for skilled and competent personal. It provides instructions for using the product correctly and parts list. This Manual cannot replace the professional skills and expertise of the user.
1. WARNING! If operating the lift table improperly, a person may be seriously injured. Therefore, operate properly according to the following instruction
. Read & thoroughly understand the Instruction Manual completely before using. Follow all safety instructions strictly. It is necessary to check all safety devices before operation. Make sure that there are no obstacles in the working area. Do not put foot or hand in scissors mechanism or through frame.
2
Screw the lifting eyes on the base frame before working on the lift table. Do not overload the lift table. Load should be distributed on the table according to relevant load distribution chart. Pay attention if local voltage and frequency is as same as the input specification of the lift table. Use the lift table on flat and solid ground. All the electrical connection and disconnection operations must be carried out by skilled and competent personal. While operation, it is forbidden to contact the moving parts of the lift table. While the lift table moving, it is forbidden to adjust or to move the load. It is forbidden to lift the load, which perhaps does harm to a person or other object. It is forbidden to operate the lift table while a person is under the table. Do not adjust the safety valve of hydraulic power pack. It is forbidden to operate the lift table even if there is small structure distortion. Do not use in an explosive or flammable place.
2. CAUTION! If operating the lift table improperly, a person may be injured. Therefore, operate properly according to the following instruction.
3
The lift table is a movable lifter designed to lift or lower rated load. Do not use it for other purpose. Do not allow a person to operate the lift table, who does not understand its operation. It is forbidden to change the lift table without manufacturer’s written admission. It is necessary to use the spare parts designated by manufacturer. Make sure to keep a distance between the table and ambient objects enough to operate the lift table safely. Keep the hydraulic system under clean and safe condition. The hydraulic power pack features an electric lowering control. The coils must be fed with the required voltage as described on those coils. The power supply voltage should not exceed ±10% of the rated required voltage. Always do maintenance and routine check while the lift table is unloaded. The lift table is not waterproof and should be used in a dry environment.
3. DAILY INSPECTION Daily inspection is effective to find the malfunction or fault on the lift table. Before operation, check the lift table according to the following points. CAUTION! Do not use the lift table if any malfunction or fault is found.
4
Check all the terms of WARNING and CAUTION. Check scratches, bending or crack on the lift table. Check smooth movement of the table. Check if there is any hydraulic oil leakage. Check the vertical creep of the table. Check if all the bolts and nuts are firmly tightened.
4. Operating the lift table LOADING
The maximum capacity of the lift table is 1000kg. Load should be distributed on the lift table equably. Lifting the Table
CAUTION! Do not overload the lift table.
Ensure the balance of loading. Do not load partially or concentrically.
Screw and loose emergency stop switch. Push the UP button and power pack starts to work to lift the load. Loose the UP button and power pack stops working.
LOWERING THE TABLE WARNING! Do not put foot or hand in scissors mechanism.
5
Push the DOWN button and the table will lower. Loose the DOWN button and the table will stop. NOTE The table is equipped with an aluminum guard to avoid accidental danger. If aluminum guard strikes an object while the table lowers, stop operation and check the lift table. After making sure no any abnormality, strike the UP button slightly and then the electric system will function as before. EMERGENCY STOP There are two methods of emergency stop as follows. Push down the emergency stop switch and the movement of table stops. Strike aluminum guard upward and the movement of table also stops. TRANSPORTATION If necessary, the lift table can be transported with attached ringbolts. Pay attention to the maximum capacity of lifting equipment to be used. Keep the ringbolts with reasonableness.
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5. SPECIFICATIONS
Model Capacity Lowered Height Raised Height Platform Length Platform Width Lift Time
Power Pack
Net Weight
HW102848 HW104848 HW204848
(lbs)
2200
2200
4400
(mm) 200
200
200
(mm) 1000
1000
1000
(mm) 1220
1220
1220
(mm) 610
1220
1220
(sec) 15~25
18-25
18-30
115V/60HZ 115V/60HZ 115V/60HZ
AC1.1KW AC1.1KW AC2.2KW
(kg)
180
235
285
6. HYDRAULIC CIRCUIT & ELECTRIC PRINCIPLE DIAGRAM
See Figure 1 & Figure 2.
Fig. 1 Hydraulic circuit
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Fig. 2 Electric Principle Diagram
7. SERVICE INSTRUCTIONS Do routine check of fasteners, packing and oil leaking. Do routine check of the function of the lift table. Before service the lift table, make sure to turn off the AC power supply. After service it is necessary to check the function of the lift table again. ONLY a qualified personnel can do service work. Do routine check of the micro-switches on the safety guard. Do routine check of the hydraulic system by listening its noise, touch motor’s surface. Caution: It is necessary to turn off the AC power supply before touch motor’s surface. Pay attention to clear or even replace the oil filter
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after operating for a long time. Appropriate lubrication is necessary to make the lift table work easily and have a prolonged service life. Following table is recommended to service the lift
table periodically.
After every 500 hours’ After every 2000
Content
working or every 3 hours’ working or
months later
every year
Check oil level of oil tank
Check the cleanliness of oil filter
Fasten all the connecting parts again
Check wear and tear of pressure oil pipes
Check hydraulic cylinder
Fix main parts tightly again
Check the function of micro-switches
Check whole working state of the lift table
Lubricate all the joints and pivot points
Check wear and tear of all axial bushes
Replace hydraulic oil for the first time
Accumulated working ten hours’
Replace hydraulic oil
Check oil leaking
Remark: stands for proceeding the item.
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8. TROUBLE SHOOTING
Note: Before service it is necessary to screw two eyebolts into relevant screw-holes on the basis lest the table lowers accidentally.
Trouble
Table cannot
lift
while
motor works
normally
Table cannot lift and motor does not work
Table cannot lower
Table’s legs go over limit position (if existed) while table lowers
Table cannot reach the highest position
Cause Eyebolt has not been removed AC voltage phrases mistake Electromagnetic dysfunctions The table is overloaded
Lowering limit switch (if existed) damaged
Lowering limit switch or micro-switch on safety guard damaged Electromagnetic valve dysfunctions Safety guard works Something wrong with electric circuit board
Internal leaking in electromagnetic valve Packing damaged in hydraulic cylinder
Oil not enough Limit switch damaged
Remedy
Remove eyebolt Correct AC voltage phrase Check the function of electromagnetic valve and repair it Remove excessive load
Replace limit switch
Replace lowering limit switch or micro-switch. Check the function of electromagnetic valve and repair it
Strike the UP button slightly
Replace electric circuit board
Repair electromagnetic valve and if necessary replace it Check and replace packing
Fill enough oil Check and repair limit switch. If necessary, replace it
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11
2G SERIES PARTS LIST
NO.
Description
1
Chassis
Model
Qty REMARKS 1
2
Bolt
M6X16
2
3
Washer
6
2
4
Safety switch
8169
1
5
Self-locking nut
M14
8
6
Axle sleeve
HW2001-08-00
8
7
Connecting bolt
M14X80
6
8
Control switch
COBC-AP1
1
MDB6-L12
1
Foot switch
9
Pump pack base
HW2001-30-00
1
10
Washer
10
4
11
Spring washer
10
4
12
Fixed bolt
M10X20
4
13
Connecting bolt
M14X90
2
14
Service link
HW2001-02-02
2
15
Long shaft rod
1
16
Self-lubricating iron set
SF10-10F 40260
2
17
Table
1
18
Roller
HW2001-06-00
4
19
Inside scissor assembling
1
20
Outside scissor assembling
1
21
Limit of the inner ring
HW2001-02-02-01 2
22
Short shaft rod
2
23
Cotter pin
5×35
2
24
Limit pin
HW2001-02-05
1
12
25
Limit pin
S01
Safety frame
S02
Safety switch
S03
Fixed bolt
S04
Self-locking nut
S05
Fixed-board
S06
Spring
S07
Fixed-piece
S08
Sheet rubber
P01
Hydraulic power pack
E01
Electric box
H01
Hydro-cylinder
H01-02 Magnet-value
HW2001-02-06
1
4
LX12-2
2
M4X20
4
M8
4
4
HW2001-17-00
4
HW2001-16-00
4
HW2001-13-00
4
1.1KW 2.2KW
1
220v,
380v
YBZ-C4.2ZH2
415V or115V
MBABT
1
80-40
1
1
Optional
13
14
3GERIES PARTS LIST
NO.
Description
Model
1
Chassis
2
Bolt
M6X16
3
Washer
6
4
Safety switch
8169
5
Self-locking nut
M14
6
Axle sleeve
HW2001-08-00
7
Connecting bolt
M14X80
8
Control switch
COBC-AP1
MDB6-L12
9
Pump pack base
HW2001-30-00
10
Washer
10
11
Spring washer
10
12
Fixed bolt
M10X20
13
Connecting bolt
M14X90
14
Service link
HW2001-02-02
15
Long shaft rod
16
Self-lubricating iron SF10-10F 40260
set
17
Table
18
Roller
HW2001-06-00
19
Inside
scissor
assembling
20
Outside
scissor
assembling
21
Limit of the inner ring HW2001-02-02-01
22
Short shaft rod
Qty
REMARKS
1
2
2
1
8
8
6
1
1
Foot switch
1
4
4
4
2
2
1
2
1 4 1
1
2 2
15
23
Cotter pin
5×35
2
24
Limit pin
HW2001-02-05
1
25
Limit pin
HW2001-02-06
1
S01
Safety frame
4
S02
Safety switch
LX12-2
2
S03
Fixed bolt
M4X20
4
S04
Self-locking nut
M8
4
S05
Fixed-board
4
S06
Spring
HW2001-17-00
4
S07
Fixed-piece
HW2001-16-00
4
S08
Sheet rubber
HW2001-13-00
4
P01
Hydraulic power pack 2.2KW YBZ-C4.2ZH2 1
MBABT
E01
Electric box
1
H01
Hydro-cylinder
80-40
2
H01-01 Magnet-value
1
220v, 380v, 415V or115V
Optional
16
Hydraulic power pack list
NO.
Description
Model
1
Aluminum alloy motor
AM11-5FMK-3BC1R
2
Agitating device
YBZ-CP9T-K-50
Qty REMARKS
1
220V,380V,Or
415V
1
3
Pump frame
LBZ-N2FK-1
1
4
O ring
EKM 6*1.5
1
5
Hexagonal sockethead YBZ1-PG02A
1
plug
6
Check valve
7
Solenoid valve
DF08-01-00
1
LSV-08-2NCP-3D
1
17
8
Built-in balancing valve BL-I2.0
1
9
Light type spring washer GB/T859-1987
4
10
Soket head cap screw GB/T70.1-2000 M6*40 4
11
O ring
EKM 114*3
1
12
Gear oil pump
CBKA-F2.1F
1
13
Filter oil components
YBZ-4-100
1
14
Soket head cap screw GB/T70.1-2000 M8*80 2
15
Light type spring washer GB/T859-1987
2
16
Washer
GB/T95-1985
2
17
The inlet pipe
YBZ-4-003
1
18
Vent hood components YBZ-BT-G3/8″
1
19
Hydraulic tank group
KR12W 2L
1
20
Hexagon bolt with flange GB/T5787-1986 M5*8
4
21
Oil return pipe
YBZ-D5B4H2/1-02
1
22
O ring
A-046 107.67*1.78
1
23
Bolt
JB/ZQ4450-1997
1
M20*1.5
24
Combined
sealing JB982-77 20
1
washer
25
Hydraulic
LHRV-08-42
1
18
19
