Hytrol Rb Roller Bed Belt Conveyor Instruction Manual (+ PDF)

RB Roller Bed Belt Conveyor
Instruction Manual
Installation and Maintenance
Manual with Safety Information and Parts List
RECOMMENDED SPARE PARTS HIGHLIGHTED IN GRAY
Effective April 2011
(Supersedes April 2009)
Model RB & RBI
Bulletin #633

TROLLOPARTS.COM

IMPORTANT! DO NOT DESTROY

Contents hide

6 Documents / Resources

6.1 References

INTRODUCTION

This manual provides guidelines and procedures for installing, operating, and maintaining your conveyor. A complete parts list is provided with recommended spare parts highlighted in gray. Important safety information is also provided throughout the manual. for safety to personnel and for proper operation of your conveyor, it is recommended that you read and follow the instructions provided in this manual.
Receiving and Ingratiating

Check the number of items received against the bill of lading.
Examine condition of equipment to determine if any damage occurred during shipment.
Move all crates to area of installation.
Remove crating and check for optional equipment that may be fas- tened to the conveyor. make sure these parts (or any foreign pieces) are removed.

NOTE: If damage has occurred or freight is missing, Contact your Trolley distributor.
How to Order Replacement Parts
Included in this manual are parts drawings with complete replacement parts lists. minor fasteners, such as nuts and bolts, are not included. When ordering replacement parts:

Contact dealer from whom conveyor was purchased or nearest TROLLEY distributor.
Give Conveyor model Number and Serial Number or TROLLEY factory Order Number.
Give Part Number and complete description from Parts List.
Give type of drive. Example—8” End drive, 8” Center drive, etc.
If you are in a breakdown situation, tell us.

INSTALLATION

Installation Safety

GUARDS AND GUARDING
Interfacing of Equipment. When two or more pieces of equipment are interfaced, special attention shall be given to the interfaced area to insure the presence of adequate guarding and safety devices.
Guarding Exceptions. Wherever conditions prevail that would require guarding under these standards, but such guarding would render the conveyor unusable, prominent warning means shall be provided in the area or on the equipment in lieu of guarding.
Guarded by Location or Position. Where necessary for the protection of employees from hazards, all exposed moving machinery parts that present a hazard to employees at their work station shall be mechanically or electrically guarded, or guarded by location or position.
When a conveyor passes over a walkway, roadway, or work station, it is considered guarded solely by location or position if all moving parts are at least 8 ft. (2.44 m) above the floor or walking surface or are otherwise located so that the employee cannot inadvertently come in contact with hazardous moving parts.
Although overhead conveyors may be guarded by location, spill guard, pan guards, or equivalent shall be provided if the product may fall off the conveyor for any reason and if personnel would be endangered.
HEADROOM
When conveyors are installed above exit passageways, aisles, or corridors, there shall be provided a minimum clearance of 6 ft. 8 in. (2.032 m) measured vertically from the floor or walking surface to the lowest part of the conveyor or guards.
Where system function will be impaired by providing the minimum clearance of 6 ft. 8 in. (2.032 m) through an emergency exit, alternate passageways shall be provided.
It is permissible to allow passage under conveyors with less than 6 ft. 8 in. (2.032 m) clearance from the floor for other than emergency exits if a suitable warning indicates low headroom.
Support Installation

determine primary direction of product flow. figure 3C indicates the preferred flow as related to the drive.
Refer to “match-mark” numbers on ends of conveyor sections. (figure 3C) Position them in this sequence near the area of installation.
Attach supports to both ends of drive section and to one end of intermediate or tail sections (figure 3C). Hand tighten bolts only at this time. On RBI conveyors the angle of incline will determine where the knee brace mounting brackets are to be placed when required.
Adjust elevation to required height.

Ceiling Hanger Installation
If conveyors are to be used in an overhead application, ceiling hangers may have been supplied in place of floor supports.
figure 3B shows how a ceiling hanger mounts to a conveyor section. Ceiling hangers should be mounted at section joints. for safety information concerning conveyors mounted overhead, refer to “Installation Safety Precautions” above.
Conveyor Set-Up
mark a chalk line on floor to locate center of the conveyor (floor mounted Conveyors).
Place the drive section in position.
Install remaining sections placing end without support on extend support of previous section (figure 3C). Check “match mark” Numbers to see that adjoining sections are in proper sequence fasten sections together with splice plates and pivot plates (figure 3C). Hand tighten bolts only.
Check to see that conveyor is level across width and length of unit. Adjust supports and ceiling hangers as necessary. Install electrical controls and wire motor. See Pages 4 and 5. Install and track belt per instructions on Pages 4, 5, and 6.
Support Installation

Ceiling Hanger Installation

NOTE: When installing ceiling hanger rods in an existing building, all methods of attachment must comply with local building codes.

Conveyor Set-Up

Belt Installation

The conveyor belt has been cut to the proper length and lacing installed at the factory. To install follow these steps:

Thread belt through conveyor as shown (figure 4B).
Pull ends together and insert lacing pin (figure 4A).
Adjust belt tension with take-up pulley or tail pulley. Keep pulley square by moving both take-up bolts an equal amount. maintain enough tension so drive pulley will not slip when carrying the rated load.
Track belt per instructions on Pages 5-6.

NOTE: If belt ends cannot be pulled together by hand, it may be necessary to loosen take-ups (at tail pulley, etc.), minimum position or use a belt puller so lacing pin can
be easily inserted.

BELT WIDTH	LACING ANGLE
4″-20″	2 1/2°
22″-60″	2 1/2°

CAUTION!
Excessive slippage will reduce belt life and damage drive pulley lagging. Never apply more tension than is needed. Over-tension will cause extra wear to belt and bearings and will require extra power from drive.
Racked Sections
It is important that each bed section be checked for a “racked” or out-of square condition. If conveyor is not square, tracking problems will result. TO CORRECT AN OUT- Of SQUARE SECTION

Locate points on corners of section and measure distance “A” & “B”. If the dimensions are not equal, the section will need to be squared. (figure 5A).
Use cross bracing supplied on underside of conveyor to square each section. Adjust turnbuckle until dimensions “A” & “B” are equal.
After all bed sections have been checked and corrected for “racked condition”, tighten all butt couplings and pivot plate bolts.
make final check to see that all conveyor sections are level across width and length. If entire conveyor is level, supports can be lagged to floor.

IMPORTANT!
Being out of level across width of conveyor can cause package drift on long conveyor lines.
Electrical Equipment
WARNING!
Electrical controls shall be installed and wired by a qualified electrician.
Wiring information for the motor and controls are furnished by the equipment manufacturer.
CONTROLS
Electrical Code: All motor controls and wiring shall conform to the National
Electrical Code (Article 670 or other applicable articles) as published by the National fire Protection Association and as approved by the American Standards Institute, Inc.
CONTROL STATIONS
A) Control stations should be so arranged and located that the operation of the equipment is visible from them, and shall be clearly marked or labeled to indicate the function controlled.
B) A conveyor which would cause injury when started shall not be started until employees in the area are alerted by a signal or by a designated person that the conveyor is about to start.
When a conveyor would cause injury when started and is automatically

controlled or must be controlled from a remote location, an audible device shall be provided which can be clearly heard at all points along the conveyor where personnel may be present. The warning device shall be actuated by the controller device starting the conveyor and shall continue for a required period of time before the conveyor starts. A flashing light or similar visual warning may be used in conjunction with or in place of the audible device if more effective in particular circumstances. Where system function would be seriously hindered or adversely affected by the required time delay or where the intent of the warning may be misinterpreted (i.e., a work area with many different conveyors and allied devices), clear, concise, and legible warning shall be provided. The warning shall indicate that conveyors and allied equipment may be started at any time, that danger exists, and that personnel must keep clear. The warnings shall be provided along the conveyor at areas not guarded by position or location.
C) Remotely and automatically controlled conveyors, and conveyors where operator stations are not manned or are beyond voice and visual contact from drive areas, loading areas, transfer points, and other potentially hazardous locations on the conveyor path not guarded by location, position, or guards, shall be furnished with emergency stop buttons, pull cords, limit switches, or similar emergency stop devices. All such emergency stop devices shall be easily identifiable in the immediate vicinity of such locations unless guarded by location, position, or guards. Where the design, function, and operation of such conveyor clearly is not hazardous to personnel, an emergency stop device is not required. The emergency stop device shall act directly on the control of the conveyor concerned and shall not depend on the stopping of any other equipment. The emergency stop devices shall be installed so that they cannot be overridden from other locations.
D) Inactive and unused actuators, controllers, and wiring should be removed from control stations and panel boards, together with obsolete diagrams, indicators, control labels, and other material which serve to confuse the operator.
SAFETY DEVICES
A) All safety devices, including wiring of electrical safety devices, shall be arranged to operate in a “fail-Safe” manner, that is, if power failure or failure of the device itself would occur, a hazardous condition must not result.
B) Emergency Stops and Restarts. Conveyor controls shall be so arranged that, in case of emergency stop, manual reset or start at the location where the emergency stop was initiated, shall be required of the conveyor(s) and associated equipment to resume operation.
C) Before restarting a conveyor which has been stopped because of an emergency, an inspection of the conveyor shall be made and the cause of the stoppage determined. The starting device shall be locked out before any attempt is made to remove the cause of stoppage, unless operation is necessary to determine the cause or to safely remove the stoppage. Refer to ANSI z244.1-1982, American National Standard for Personnel Protection – Lockout/Tagout of Energy Sources – minimum Safety Requirements and OSHA Standard Number 29 Cf R 1910.147 “The Control of Hazardous Energy (Lockout/Tagout).”

OPERATION

Operation Safety Precautions
A) Only trained employees shall be permitted to operate conveyors. Training shall include instruction in operation under normal conditions and emergency situations.
B) Where employee safety is dependent upon stopping and/or starting devices, they shall be kept free of obstructions to permit ready access.
C) The area around loading and unloading points shall be kept clear of obstructions which could endanger personnel.
D) No person shall ride the load-carrying element of a conveyor under any circumstances unless that person is specifically authorized by the owner or employer to do so. Under those circumstances, such employee shall only ride a conveyor which incorporates within its supporting structure, platforms or control stations specifically designed for carrying personnel. Under no circumstances shall any person ride on any element of a vertical conveyor.
Owners of conveyors should affix warning devices to the conveyor reading
do Not Ride Conveyor.
E) Personnel working on or near a conveyor shall be instructed as to the location and operation of pertinent stopping devices.
F) A conveyor shall be used to transport only material it is capable of handling safely.
G) Under no circumstances shall the safety characteristics of the conveyor be altered if such alterations would endanger personnel.
H) Routine inspections and preventive and corrective maintenance programs shall be conducted to insure that all safety features and devices are retained and function properly.
I) Personnel should be alerted to the potential hazard of entanglement in conveyors caused by items such as long hair, loose clothing, and jewelry.
J) As a general rule, conveyors should not be cleaned while in operation.
Where proper cleaning requires the conveyor to be in motion and a hazard exists, personnel should be made aware of the associated hazard.
Belt Tracking
HOW IS THE CONVEYOR BELT TRACKED
The belt is tracking by adjusting: drive Pulley, Tail Pulley, Return Idlers, and Snub Idlers. The same tracking principles apply to conveyors supplied with end drives, center drives, or underside take-ups.
PER-TRACKING INSPECTION
Before attempting to physically track the belt:

make sure conveyor is level across the width and length of unit. Adjust supports as necessary.
Check to make sure: drive Pulley, Tail Pulley, Snub Idlers, and all Return Idlers are square with conveyor bed. See illustrations 6B, 6C, 6E, and 6d. dimension “A” should be equal on both sides of unit.
make sure belt has been properly threaded through conveyor. See page 4.
make sure belt lacing has been installed correctly and is square with the belt. See page 4.
Check for improper loading. feed should be in direction of belt travel, centered on belt.

IMPORTANT: When belt tracking adjustments are made, they should be minor (1/16 in. at a time on idlers, etc., should be sufficient.). Give the belt adequate time to react to the adjustments. It may take several complete revolutions around the conveyor for the belt to begin tracking properly on long, slow conveyor lines.
A) Stand at tail pulley looking toward drive and note what direction belt is traveling. B) Having observed belt and determined tracking problem, follow procedures in “How to Steer The Belt”, See figure 6A. HOW TO STEER THE BELT
Condition 1. . .When the belt is running in the direction (f Low) with the arrow, but tracking (drifting) towards Side “X”, move the Snub Idler nearest the In Feed end of Side “Y” towards the dis Charge end of the conveyor.
Condition 2. . . When the belt is running in the direction (f Low) with the arrow, but tracking (drifting) towards Side “Y”, move the Snub Idler nearest the In Feed end of Side “X” towards the dis Charge end of the conveyor.
If Belt direction (f Low) is reversed, all the above conditions will remain the same as in figure 6A, except you are now viewing the conveyor from the opposite end. If belt continues to track improperly, re-check all items covered in “Sidetracking Inspection” and make corrections as necessary.

Drive Chain Alignment and Tension
The drive chain and sprockets should be checked periodically for proper tension and alignment. Improper adjustment will cause extensive wear to the drive components.
TO MAKE ADJUSTMENTS

Remove chain guard.
Check sprocket alignment by placing a straightedge across the face of
Belt TrackingNOTE: In all conditions, you are viewing the Conveyor Belt from the
INDEED end. All corrections will be made from the INDEED end of conveyor.CAUTION!
Only trained personnel should track conveyor belt which must be done while conveyor is in operation. both sprockets (figure 7A). Loosen set screws and adjust as needed.
Re-tighten set screws.
To adjust chain tension, loosen bolts that fasten motor base to mounting angles, both sides of the conveyor. Tighten take-up bolts until desired chain tension is reached. (figures 7B & 7C). Re-tighten mounting bolts.
Lubricate chain per lubrication instructions.(Page 7)
Replace chain guard so that it does not interfere with drive.

Drive Chain Alignment and Tension

CAUTION!
Never remove chain guards while the conveyor is running. Always replace guards after adjustments are made.

MAINTENANCE

Conveyor Start-Up
Before conveyor is turned on, check for foreign objects that may have been left inside conveyor during installation. These objects could cause serious damage during start-up.
After conveyor has been turned on and is operating, check motors, reducers, and moving parts to make sure they are working freely.
CAUTION!
Because of the many moving parts on the conveyor, all personnel in the area of the conveyor need to be warned that the conveyor is about to be started.
Maintenance Safety Precautions
A) maintenance, such as lubrication and adjustments, shall be performed only by qualified and trained personnel.
B) It is Important that a maintenance program be established to insure that all conveyor components are maintained in a condition which does not constitute a hazard to personnel.
C) When a conveyor is stopped for maintenance purposes, starting devices or powered accessories shall be locked or tagged out in accordance with a formalized procedure designed to protect all person or groups involved with the conveyor against an unexpected start.
d) Replace all safety devices and guards before starting equipment for normal operation.
E) Whenever practical, do NOT lubricate conveyors while they are in motion.
Only trained personnel who are aware of the hazard of the conveyor in motion shall be allowed to lubricate.
SAFETY GUARDS
maintain all guards and safety devices IN POSITION and IN SAFE REPAIR.
WARNING SIGNS
maintain all warning signs in a legible condition and obey all warnings. See Safety manual for examples of warning signs.
Lubrication
The drive chain is per-lubricated from the manufacturer by a hot dipping process that ensures total lubrication of all components.
However, continued proper lubrication will greatly extend the useful life of every drive chain. drive Chain lubrication serves several purposes including:

Protecting against wear of the pin-bushing joint
Lubricating chain-sprocket contact surfaces
Preventing rust or corrosion for normal operating environments, lubricate every 2080 hours of operation or every 6 months, whichever comes first. Lubricate with a good grade of petroleum or synthetic oil (i.e., Shell Rosella or Mobil 1). for best results, always use a brush to generously lubricate the chain. The proper viscosity of lubricant greatly affects its ability to flow into the internal areas of the chain.

Refer to the table below for the proper viscosity of lubricant for your application.

Ambient Temperature degrees f	SAE	ISO
20-40	20	46 or 68
40-100	30	100
100-120	40	150

The drive chain’s lubrication requirement is greatly affected by the operating conditions. for harsh conditions such as damp environments, dusty environments, excessive speeds, or elevated temperatures, it is best to lubricate more frequently. It may be best, under these conditions, to develop a custom lubrication schedule for your specific application. A custom lubrication schedule may be developed by inspecting the drive chain on regular time intervals for sufficient lubrication. Once the time interval is determined at which the chain is not sufficiently lubricated, lubricate it and schedule the future lubrication intervals accordingly.
Trouble Shooting
The following charts list possible problems that may occur in the operation of the conveyor.
TROUBLE SHOOTING DRIVES

TROUBLE	CAUSE	SOLUTION
Conveyor will not start or motor quits frequently.	1) Motor is overloaded. 2) Motor is drawing too much current.	1) Check for overloading of conveyor. 2) Check heater or circuit breaker and change if necessary.
Drive chain and sprockets wear excessively.	1) Lack of lubrication on chain causing chain stretch which creates improper chain to sprocket mesh. 2) Sprockets are out of alignment. 3) Loose chain.	1) Replace chain and sprockets. Provide adequate lubrication. NOTE: If problem reoccurs, a chain take-up may be required. 2) Align sprockets. See “Drive Chain Alignment and Tension”. 3) Tighten chain.
Loud popping or grinding noise.	1) Defective bearing. 2) Loose set screws in bearing. 3) Loose drive chain.	1) Replace bearing. 2) Tighten set screw. 3) Tighten chain.
Motor or reducer over- heating.	1) Conveyor is overloaded. 2) Low voltage to motor. 3) Low lubricant level in reducer.	1) Check capacity of conveyor and reduce load to recommended level. 2) Have electrician check and correct as necessary. 3) Re lubricate per manufacturer’s recommendations. For TROLLEY reducer, refer to separate manual.
Belt does not move, but drive runs.	1) Conveyor is overloaded. 2) Belt is too loose. 3) Lagging on drive pulley is worn.	1) Reduce load. 2) Use belt take-up to tighten belt. 3) Replace drive pulley lagging and tighten belt.

TROUBLE SHOOTING DRIVE BELT TRACKING

TROUBLE	CAUSE	SOLUTION
Entire length of belt creeps off at one spot only.	1) One or more idlers (usually near trouble spot) are out of line. 2) One conveyor section not level or square. 3) Material build-up on pulleys or idlers.	1) Adjust idlers as necessary. See “Tracking the belt” in this manual for details. 2) Make necessary adjustments to supports. 3) Remove residue from pulleys or idlers. Install belt, cleaners, or scrap- pers if possible.
Belt creeps to one side at tail pulley.	1) Tail pulley, return idler, or snub idler near tail pul- ley not properly aligned or square with bed.	1) Adjust as necessary. See “Belt Tracking Pr-Tracking Inspection” in this manual for details.
Entire belt creeps to one side.	1) Conveyor not straight. 2) Conveyor not level. 3) Material build-up on rollers, pulleys, or idlers.	1) Re-align bed sections as necessary. 2) Correct as necessary. 3) Remove residue and install belt cleaners or scrapers if possible

REPLACEMENT PARTS

Model RB Assembly with Center Drive

Model RB Assembly with End Drive

Model RB Parts Drawings and List (8” Center Drive)

Ref. No.	Part No.	Description
1	—	Drive Assembly (See Page 11)
2	—	Frame Channel
—	B-04923	4’ Long
—	B-02636	5’ Long
—	B-05494	6’ Long
—	B-21606	7’ Long
—	B-12082	7’6” Long
—	B-09908	8’ Long
—	B-21607	9’ Long
—	B-02633	10’ Long
3	B-23316	Splice Plate
4	B-03916	Bed Spacer (Specify BR)
5	B-01982	1.9 in. Dia. Galvanized Roller (Specify BR)
6	B-03894	2-1/8 in. Dia. Snub Roller (Specify BR)
7	B-00944	7/16 in. Hex Idler Bracket
8	—	Tail Pulley
—	B-22323	4 in. Dia. 16 in. thru 28 in. OAW (Specify)
—	B-21755	6 in. Dia. 30 in. thru 54 in. OAW (Specify)
9	—	System End Channel—RH
—	B-20441	4 in. Pulley, 16 in. thru 28 in. OAW (Specify)
—	B-20443	6 in. Pulley, 30 in. thru 54 in. OAW (Specify)
10	—	System End Channel—LH
—	B-20442	4 in. Pulley, 16 in. thru 28 in. OAW (Specify)
—	B-20444	6 in. Pulley, 30 in. thru 54 in. OAW (Specify)

Ref. No.	Part No.	Description
11	—	3-Bolt Flange Bearing
—	010.102	4 in. Pulley—1 in. Bore
—	010.103	6 in. Pulley—1-3/16 in. Bore
12	—	Bearing Spacer
—	B-14455	1 in. Bore
—	B-14456	1-3/16 in. Bore
13	040.4041	Take-up Bolt 1/2-13 x 2 inch Long
14	041.201	Hex Jam Nut, 1/2-13
—	B-21162	Slider Plate
—	B-21155	4 in. Pulley (Specify OAW)
—		6 in. Pulley (Specify OAW)
16	B-20445	1.9 in. Dia. Pop-Out Roller (Specify BR)
17	090.262	Pop-Out Roller Bracket
18	091.110	Cable Assembly
19	090.107	Small Hog Ring
20	—	Belt, Black Ultimate 140 BOS (Specify Width)
21	—	U1 Clipper Unibar Lacing
22	—	#13 Lacing Pin
23	B-12758	Snub Roller Guard (Specify BR)
24	B-22350	Snub Roller Guard Mounting Plate
25	049.310	U-Type Speed Nut, 1/4-20
26	B-16659	MS Type Support Assembly (Specify Elevation)

8” Center Drive Assembly

Ref. No.	Part No.	Description
1	—	Motor-C-Face
—	030.7134	1/2 HP—230/460 VAC—3 Ph.—60 Hz.—TEFC
—	030.7324	1 HP—230/460 VAC—3 Ph.—60 Hz.—TEFC
—	030.7534	2 HP—230/460 VAC—3 Ph.—60 Hz.—TEFC
2	—	Brake Kit (Used only on Model RBI)
—	031.27595	1/2 — 1 HP
—	031.2795	1-1/2 — 2 HP
3	—	Speed Reducer**
—	R-00153-30R	4AC—RH—30:1 Ratio
—	R-00164-30R	5AC—RH—30:1 Ratio
4	—	Coupling Kit-Motor To Reducer
—	052.145	1/2 — 1 HP
—	052.146	1-1/2 — 2 HP
5	—	Sprocket-Reducer**
—	028.133	50B14 x 1 in. Bore (4AC)
—	028.1342	50B16 x 1-1/4 in. Bore (5AC)
6	—	Sprocket—Drive Pulley**
—	028.13836	50B 28 x 1-7/16 in. Bore (4AC)
—	028.111523	50B 32 x 1-7/16 in. Bore (5AC)
7	029.101	#50 Riveted Roller Chain
8	029.201	Connector Link—#50 Roller Chain
9	SA-040301	8 in. Dia. Ctr. Dr. Pulley (Fully Lagged) (Specify OAW)
10	PT-089429-R	RH Side Channel, Drive
11	PT-089429-L	LH Side Channel, Drive
12	010.203015	4-Bolt Flange Bearing—1-7/16 in. Bore
13	010.103	3-Bolt Flange Bearing—1-3/16 in. Bore
14	WA-026619	Motor Base Amendment (Specify OAW)

Ref. No.	Part No.	Description
15	PT-089434	Motor Base Take-up
16	PT-089438	Motor Base Take-up Angle
17	040.313	Motor Base Take-Up Bolt—3/8-16 x 5 in. Long
18	041.300	Motor Base Hex Jam Nut—Heavy-3/8-16
19	PT-090795	Bearing Plate Center Drive
20	WA-027027	Take-Up Plate Amendment
21	PT-089435	Bearing Guide Spacer
22	PT-089436	Bearing Guide
23	PT-089437	Upper Bearing Guide
24	PT-090368	Take-Up Angle
25	044.116011	Take-Up Bolt—1/2-13 x 11 in. Long
26	041.201	Hex Jam Nut—1/2-13
27	WA-27034	6 in. Dia. Take-Up Pulley (Specify OAW)
28	090.203	Shaft Key—1/4 in. Sq. x 1 in. Long
29	090.204	Shaft Key—3/8 in. Sq. x 1 in. Long
30	PT-089430	Chain Guard
31	PT-092699	Guard Bracket
32	040.3125	Hex Head Cap Screw 3/8-16 x 4 1/2 in. Long
33	B-17254	2-1/2 in. Dia. Heavy Duty Snub Idler (Specify BR)
34	B-04842	11/16 in. Hex Idler Bracket
35	B-03916	Bed Spacer (Specify Drive Width)
36	PT-090465	Bottom Guard (Specify OAW)
37	B-08337	Bottom Angle Guard (Specify OAW)
38	B-08338-R	Side Guard-RH
39	B-08338-L	Side Guard-LG
40	049.310	U-Type Speed Nut-1/4-20
41	041.919	Acorn Nut, 3/8-16

Model RB Parts Drawings and List (8” End Drive)

Ref. No.	Part No.	Description
1 2	B-05477 B-03916	Threaded Section Spacer (Specify BR) Bed Spacer (Specify BR)
3 4	B-01982 B-03894	1.9 in. Dia. Galvanized Return Roller (Specify BR) 2-1/8 in. Dia. Snub Roller (Specify BR)
5	B-00944	7/16 in. Hex Idler Bracket
6	—	Frame Channel—3 in. Roller Centers
—	B-04923	4’ Long
—	B-02636	5’ Long
—	B-05494	6’ Long
—	B-21606	7’ Long
—	B-12082	7’ 6” Long
—	B-09908	8’ Long
—	B-21607	9’ Long
—	B-02633	10’ Long
7	B-23316	Splice Plate
8	040.302	3/8-16 x 3/4”Lg. Hex Head Cap Screw(Not Shown)
9	044.120	Cross Brace Rod – 70” Long
10	044.121	Cross Brace Rod – 6” Long
11	049.308	Turnbuckle
12	—	Take-Up Channel—LH
—	B-20427	4 in. Tail Pulley
—	B-20431	6 in. Tail Pulley
13	—	Take-Up Channel—RH
—	B-20426	4 in. Tail Pulley
—	B-20430	6 in.Tail Pulley
14	—	Take-Up Plate—LH
—	B-14538-L	4 in. Tail Pulley
—	B-14545	6 in. Tail Pulley
15	—	Take-Up Plate—RH
—	B-14538-R	4 in. Tail Pulley
—	B-14545	6 in. Tail Pulley
16	B-14624	Spacer
17	B-14623	Guide Bar

Ref. No.	Part No.	Description
18	093.215	Roller Bracket
19	B-14743	End Roller (Specify BR)
20	—	Tail Pulley
—	B-22323	4 in. Dia. 16 in. thru 30 in. OAW (Specify)
—	B-21755	6 in. Dia. 36 in. thru 54 in. OAW (Specify)
21	—	Nip Point Guard
—	B-21158	4 in. Dia. 16 in. thru 30 in. OAW (Specify)
—	B-21771	6 in. Dia. 36 in. thru 54 in. OAW (Specify)
22	—	Nip Point Mounting Bracket – LH
—	B-14533-L	4 in. Tail Pulley
—	B-14535-L	6 in. Tail Pulley
23	—	Nip Point Mounting Bracket – RH
—	B-14533-R	4 in. Tail Pulley
—	B-14535-R	6 in. Tail Pulley
24	—	2-Bolt Flange Bearing
—	010.0021	4 in. Pulley—1 in. Bore
—	010.003	6 in. Pulley—1-3/16 in. Bore
25	—	Take-Up Bolt
—	040.407	1/2-13 x 4 in. Long (4 in. Pulley)
—	040.4061	1/2-13 x 3 in. Long (6 in. Pulley)
26	041.201	Hex Jam Nut, 1/2-13
27	090.262	Pop-Out Roller Bracket
28	B-20445	1.9 in. Dia. Pop-Out Roller (Specify BR)
29	090.107	Small Hog Ring
30	091.110	Cable Assembly
31	—	Belt, Black Ultimate 140 BOS (Specify Width)
32	—	U3 Clipper Unibar Lacing
33	—	#13 Lacing Pin
34	B-12758	Snub Roller Guards (Specify BR)
35	B-22350	Snub Roller Guard Mounting Bracket
36	049.310	U-Type Speed Nut, 1/4-20
37	—	MS Type Support Assembly (Specify Elevation)
38	B-08376	End Drive Assembly (Specify BR) (See pg. 13)

8” End Drive Assembly

Ref. No.	Part No.	Description
1	—	Motor-C-Face
—	030.7134	1/2 HP—230/460 VAC—3 Ph.—60 Hz.—TEFC
—	030.7324	1 HP—230/460 VAC—3 Ph.—60 Hz.—TEFC
—	030.7534	2 HP—230/460 VAC—3 Ph.—60 Hz.—TEFC
2	—	Speed Reducer**
—	R-00153-30R	4AC—RH—30:1 Ratio
—	R-00164-30R	5AC—RH—30:1 Ratio
3	—	Coupling Kit-Motor To Reducer
—	052.145	1/2 — 1 HP
—	052.146	1-1/2 — 2 HP
4	WA-015546	Motor Base Amendment (Specify PAW)
5	PT-060063	Reinforcement Bar – 13 in. Long
6	B-24677	Motor Base Support Angle – LH
7	B-24678	Motor Base Support Angle – RH
8	040.307	Motor Base Take-Up Bolt—3/8-16 x 2-1/4 in. Long
9	041.300	Motor Base Hex Jam Nut—Heavy-3/8-16
10	B-03191	Butt Coupling Angle
11	—	Sprocket-Reducer**
—	028.133	50B14 x 1 in. Bore (4AC)
—	028.1342	50B16 x 1-1/4 in. Bore (5AC)
12	—	Sprocket—Drive Pulley**
—	028.13832	50B 28 x 1-7/16 in. Bore (4AC)
—	028.1115	50B 32 x 1-7/16 in. Bore (5AC)
13	090.203	Shaft Key—1/4 in. Sq. x 1 in. Long

14	029.101	#50 Riveted Roller Chain
15	029.201	Connector Link—#50 Roller Chain
16	B-07936	Chain Guard Back Plate
17	B-07939	Chain Guard Front Plate Weldment
18	098.168	Chain Guard Spacer
19	041.919	Acorn Nut, 3/8-16
20	B-02021	8 in. Dia. Ctr. Dr. Pulley (Fully Lagged) (Specify OAW)
21	010.202	4-Bolt Flange Bearing—1-3/16 in. Bore
22	B-21121-L	Drive Support Channel – LH
23	B-21121-R	Drive Support Channel – RH
24	B-13097	Slider Guard (Specify BR)
25	B-07930	Drive Gusset Angle – LH
26	B-07931	Drive Gusset Angle – RH
27	B-05477	Threaded Section Spacer (Specify BR)
28	B-03916	Bed Spacer (Specify BR)
29	B-17254	2-1/2 in. Dia. Heavy Duty Snub Idler (Specify BR)
30	B-04842	11/16 in. Hex Idler Bracket
31	B-20445	1.9 in. Dia. Pop-Out Roller (Specify BR)
32	090.262	Pop-Out Roller Bracket – Molded
33	090.107	Small Hog Ring
34	091.110	Cable Assembly
35	B-12349	Snub Roller Guard (Specify BR)
36	B-12346	Mounting Bracket, Snub Roller Guard
37	049.310	U-Type Speed Nut-1/4-20

Underside Take-Up Assembly

“Building Relationships One Conveyor Part at a Time”

Ref. No.	Part No.	Description
1	B-04842	Mounting Bracket – 11/16 in. Hex Idler
2	B-05477	Threaded Section Spacer (Specify BR)
3	B-05966	Upper Bearing Guide
4	B-07987	Bearing Spacer – 3 Bolt Flange Bearing, 1 in. B
5	B-09844-L	Side Channel Assembly – LH, Low Profile Take-Up
6	B-09844-R	Side Channel Assembly – RH, Low Profile Take-Up
7	B-09848	Rear Guard – 4 in. Low Profile Take-Up (Specify OAW)
8	B-09849	Bottom GD – 4 in. Low Profile Take-Up (Specify OAW)
9	B-09850	BTM Angle GD – 4 in. Low Profile Take-Up (Specify OAW)
10	B-09851-L	Side Guard – LH 4 in. Low Profile Take-Up
11	B-09851-R	Side Guard – RH 4 in. Low Profile Take-Up
12	B-09852-L	Take-Up Plate Assembly – LH Low Profile
13	B-09852-R	Take-Up Plate Assembly – RH Low Profile
14	B-17254	2-1/2 in. OD Snub Rlr Assembly-BCA BRG (Specify BR)
15	—	4 in. Dia. Pulley Assembly – System Ends (Specify OAW)
—	B-22323	10 in. thru 18 in. OAW (Specify)
—	B-05904	20 in. thru 42 in. OAW (Specify)
16	010.0021	Bearing – Cast Iron, 2-Bolt, 1 in. Bore
17	010.102	Bearing – Cast Iron, 3-Bolt, 1 in. Bore
18	040.411	1/2-13 x 9 in. Lg. Hex Bolt-Fully Threaded
19	041.201	1/2-13 NC2B Hex Jam Nut
20	042.2009	5/16-18 x 1 in. Lg. Flat head Bolt
21	042.300	1/4-20 x 1/2 in. Lg Truss Head Bolt
22	040.302	3/8-16 x 3/4 in. Lg Hex Bolt
23	042.557	5/16-18 x 1-1/4 in. Lg Carriage Bolt
24	049.310	1/4-20 U-Type Speed Nut

Model RBI Parts Drawing

NOTE:
USE 8’, 9’, OR 10’ FRAME CHANNELS FOR DRIVE SECTION

Model RBI Parts List

Ref. No.	Part No.	Description
1	—	Drive Assembly (See Page 11)
2	A/R	Frame Channel (See RB Assy Page 10)
3	B-20051	1’ Long Channel
4	B-22239	Slider Pan, 10-1/2” Long (Specify BR)
5	B-23316	Splice Plate
6	040.302	3/8-16 x 3/4” Lg. Hex Head Cap Screw (Not Shown)
7	B-03916	Bed Spacer (Specify BR)
8	B-05477	Threaded Section Spacer (Specify BR)
9	B-01982	1.9 in. Dia. Galvanized Roller (Specify BR)
10	B-03894	2-1/8 in. Dia. Snub Roller
11	B-00944	7/16 in. Hex Idler Bracket
12	—	Nose-Over Channel
—	B-05472	12 in. Nose-Over
—	B-05471	24 in. Nose-Over
13	B-01538	Nose-Over Splice Plate
14	G-00472	2-1/2 in. Dia. Nose-Over Roller (Specify BR)
15	B-05490	Nose-Over Roller Bracket
16	—	Tail Pulley
—	B-22323	4 in. Dia.—16 in. thru 28 in. OAW (Specify)
—	B-21755	6 in. Dia.—30 in. thru 42 in. OAW (Specify)
17	—	System End Channel—R.H.
—	B-20441	4 in. Pulley, 16 in. thru 28 in. OAW (Specify)
—	B-20443	6 in. Pulley, 30 in. thru 42 in. OAW (Specify)
18	—	System End Channel—L.H.
—	B-20442	4 in. Pulley, 16 in. thru 28 in. OAW (Specify)
—	B-20444	6 in. Pulley, 30 in. thru 42 in. OAW (Specify)
19	—	3-Bolt Flange Bearing
—	010.102	4 in. Pulley—1 in. Bore
—	010.103	6 in. Pulley—1-3/16 in. Bore
20	—	Bearing Spacer
—	B-14455	1 in. Bore
—	B-14456	1-3/16 in. Bore
21	040.4041	Take-Up Bolt 1/2-13 x 2 in. Long
22	041.201	Hex Jam Nut, 1/2-13
23	—	Slider Plate
—	B-09945	4 in. Pulley
—	B-21155	6 in. Pulley
24	B-20445	1.9 in. Dia. Pop-Out Roller (Specify BR)
25	090.262	Pop-Out Roller Bracket
26	091.110	Cable Assembly
27	090.107	Small Hog Ring
28	—	Tail Pulley (Round End)
—	B-22221	4 in. Dia. 16 in. thru 28 in. OAW (Specify)
—	B-21752	6 in. Dia. 30 in. thru 42 in. OAW (Specify)

Ref. No.	Part No.	Description
29	—	Drive Plate R.H. (Round End)
—	B-09813-R	4 in. Pulley
—	B-09758-R	6 in. Pulley
30	—	Drive Plate L.H. (Round End)
—	B-09813-L	4 in. Pulley
—	B-09758-L	6 in. Pulley
31	—	Bearing Spacer (Round End)
—	B-07987	4 in. Pulley
—	B-02042	6 in. Pulley
32	—	Nip Point Guard (Round End)
—	B-18909	4 in. Pulley 16 in. thru 28 in. OAW (Specify)
—	B-18910	6 in. Pulley 30 in. thru 42 in. OAW (Specify)
33	—	Belt, Black Trackmate 447 Roughtop w/PVC Cover (Specify Width)
34	—	U3 Clipper Unibar Lacing
35	—	#13 Lacing Pin
36	B-12758	Snub Roller Guards (Specify BR)
37	B-22350	Snub Roller Guard Mounting Plate
38	049.310	U-Type Speed Nut, 1/4-20
39	—	Underside Bed Cover—Intermediate (Not Shown)
—	B-11101	12 in. thru 60 in. Long—13 in. thru 19 in. BR (Specify Length & BR)
—	B-11103	12 in. thru 60 in. Long—21 in. thru 39 in. BR (Specify Length & BR)
40	—	Underside Bed Cover—Tail (Not Shown)
—	B-11102	18 in. thru 66 in. Long—13 in. thru 19 in. BR (Specify Length & BR)
—	B-11104	18 in. thru 66 in. Long—21 in. thru 39 in. BR (Specify Length & BR)
41	B-11107	Support Bar—13 in. thru 39 in. BR (Specify BR) (Not Shown)
42	—	Fully Threaded Rod—5/8-11
—	044.1073	4’ Long
—	044.1075	6’ Long
—	044.108	8’ Long
—	044.109	10’ Long
—	044.110	12’ Long
43	B-01274	Under Support (Specify OAW)
44	B-01283	Base Plate
45	B-03854	Pipe Retainer
46	041.600	Hex Jam Lockout, 2-Way—5/8-11
47	—	Under trussing (See Page 35,36)
48	—	MS Type Support Assembly (Specify Elevation)
51	—	Knee Brace
—	B-00303	36 in. Long
—	B-00705	27 in. Long
52	B-01717	Knee Brace Bracket
53	B-06036	Support Splice Channel A/R (Not Shown)

Model RBI Powered Feeder Parts List

Ref. No.	Part No.	Description
1	—	Frame Channel
—	B-21868	18 in. Long
—	B-21170	33 in. Long
—	B-04923	48 in. Long
—	B-02636	60 in. Long
—	B-05494	72 in. Long
2	B-22239	Slider Pan 10-1/2 in. Lg (Specify BR)
3	B-22241	Slider Pan 16-1/2 in. Lg for 18 in. Lg Section (Specify BR)
4	—	Conveyor Tail Pulley (Specify OAW)
—	B-22222	4 in. Pulley, 16 in. thru 28 in. OAW (Specify)
—	B-22101	6 in. Pulley, 30 in. thru 42 in. OAW (Specify)
5	—	Feeder Drive Pulley (Specify OAW)
—	B-22222	4 in. Pulley, 16 in. thru 28 in. OAW (Specify)
—	B-22101	6 in. Pulley, 30 in. thru 42 in. OAW (Specify)
6	—	Feeder Tail Pulley
—	B-22323	4 in. Pulley, 16 in. thru 28 in. OAW (Specify)
—	B-21755	6 in. Pulley, 30 in. thru 42 in. OAW (Specify)
7	—	3-Bolt Flange
—	010.102	1 in. Bore (4 in. Pulley)
—	010.103	1-3/16 in. Bore (6 in. Pulley)
8	—	Sprocket
—	028.133	50B14 x 1 in. Bore (4 in. Pulley)
—	028.1341	50B16 x 1-3/16 in. Bore (6 in. Pulley)
9	090.203	Shaft Key, 1/4 in. Sq. x 1 in. Long
10	029.101	#50 Riveted Roller Chain
11	029.202	#50 Connector Link
12	—	Pivot Plate
—	B-06168	4 in. Pulley
—	B-06172	6 in. Pulley
13	040.3122	Hex Head Bolt, 3/8-16 x 4 in. Long (4 in. Pulley Only)
14	041.200	Hex Jam Nut, 3/8-16
15	—	Chain Guard
—	B-06174-001	4 in. Pulley
—	B-06179-001	6 in. Pulley
16	041.919	Acorn Nut—3/8-16
17	—	Conveyor Take-Up & Feeder Drive Plate—R.H.
—	B-09813-R	4 in. Pulley
—	B-09758-R	6 in. Pulley
18	—	Conveyor Take-Up & Feeder Drive Plate—L.H.
—	B-09813-L	4 in. Pulley
—	B-09758-L	6 in. Pulley
19	—	Nip Point Guard
—	B-18909	4 in. Pulley (Specify BR)
—	B-18910	6 in. Pulley (Specify BR)
20	—	Feeder Take-Up Channel—R.H.
—	B-20426	4 in. Pulley
—	B-20430	6 in. Pulley

Ref. No.	Part No.	Description
21	—	Feeder Take-Up Channel—L.H.
—	B-20427	4 in. Pulley
—	B-20431	6 in. Pulley
22	—	Mounting Bracket—R.H.
—	B-14533-R	4 in. Pulley
—	B-14535-R	6 in. Pulley
23	—	Mounting Bracket—L.H.
—	B-14533-L	4 in. Pulley
—	B-14535-L	6 in. Pulley
24	—	Take-Up Plate—R.H.
—	B-14538-R	4 in. Pulley
—	B-14545	6 in. Pulley
25	—	Take-Up Plate—L.H.
—	B-14538-L	4 in. Pulley
—	B-14545	6 in. Pulley
26	—	2-Bolt Flange Bearing
—	010.0021	1 in. Bore (4 in. Pulley)
—	010.003	1-3/16 in. Bore (6 in. Pulley)
27	B-14624	Spacer
28	B-14623	Guide
29	B-01982	1.9 in. Dia. Galvanized Roller (Specify BR)(4 in. Pulley Only)
30	B-14743	1.9 in. Dia. Galvanized Roller (Specify OAW)
31	093.215	Return Roller Bracket
32	—	Nip Point Guard (Specify OAW)
—	B-21158	4 in. Pulley
—	B-21771	6 in. Pulley
33	B-05477	Threaded Section Spacer (Specify OAW)
34	B-03916	Bed Spacer (Specify OAW)
35	B-20445	1.9 in. Dia. Pop-Out Roller (Specify BR)
36	090.262	Pop-Out Roller Bracket
37	091.110	Cable Assembly
38	090.107	Hog Ring
39	B-03894	2-1/8 in. Snub Roller (Specify BR)
40	B-00944	7/16 in. Hex Idler Bracket
41	B-12758	Snub Roller Guard (Specify BR)
42	B-22350	Snub Roller Guard Mounting Bracket
43	049.310	U-Type Speed Nut, 1/4-20
44	—	Take-Up Bolt
—	040.407	1/2-13 x 4 in. Long (4 in. Pulley)
—	040.4061	1/2-13 x 3 in. Long (6 in. Pulley)
45	041.201	Hex Jam Nut, 1/2-13
46	—	Belt, Black Ultimate 140 BOS (Specify Width)
47	—	#2 Clipper Unibar Lacing (Specify Length)
48	—	3/32 Lacing Pin
49	B-16659	MS Type Support Assembly

Model RBI Powered Feeder Parts Drawing

Under trussing—Model RBI

Planned Maintenance Checklist

Component	Suggested Action	Schedule
Component	Suggested Action	Weekly	Monthly	Quarterly
Motor	Check Noise
	Check Temperature
	Check Mounting Bolts
Reducer	Check Noise
	Check Temperature
	Check Oil Level
Drive Chain	Check Tension
	Lubricate
	Check for Wear
Sprockets	Check for Wear
Sprockets	Check Set Screws & Keys
Belt	Check Tracking
	Check Tension
	Check Lacing
Bearings (Pulleys & Rollers)	Check Noise
Bearings (Pulleys & Rollers)	Check Mounting Bolts
V-Belts	Check Tension
	Check for Wear
	Check Sheave Alignment
Structural	General Check: All loose bolts, etc., tightened

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Hytrol Rb Roller Bed Belt Conveyor Instruction Manual

INTRODUCTION

INSTALLATION

OPERATION

MAINTENANCE

REPLACEMENT PARTS

References

Documents / Resouces

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