FL-8448P 8000LB Four Post Lift
Product Information
The FL-8448P is a four post lift with manual release and a
lifting capacity of 8000LB. It comes with an installation,
operation and parts manual. The lift is distributed by an unknown
company.
Important Safety Instructions
The manual emphasizes the importance of reading the entire
manual carefully and completely before installation or operation of
the lift. It also contains various safety instructions that need to
be followed for proper usage of the product. These include:
- Only properly trained personnel can operate the lift.
- Electrical connection must be done by a competent
electrician. - Do not install the lift on any asphalt surface.
- Read and understand all safety warnings before operating the
lift. - Do not leave the controls while the lift is still in
motion.
Overview of the Lift
The FL-8448P four post lift consists of a main platform,
assistant platform, main post, assistant post 1 and 2, beam, ramp,
mobile jack, control box, and power unit. It has a safety
construction and a general construction that is described in detail
in the manual.
Product Usage Instructions
Installation Instructions
Before installation, make sure to follow the preparations and
precautions listed in the manual. This includes ensuring that only
properly trained personnel are involved in the installation process
and that electrical connection is done by a competent electrician.
After installation, check all items listed in the manual to ensure
proper installation.
Operation Instructions
Before operating the lift, read and understand all safety
warnings listed in the manual. Only properly trained personnel can
operate the lift. Do not leave the controls while the lift is still
in motion. The manual includes a flow chart for operation and
operating instructions that need to be followed for proper usage of
the product.
Troubleshooting
If any issues arise with the product, refer to the
troubleshooting section in the manual for guidance on how to
resolve the issue.
Maintenance
The manual includes a maintenance section that outlines the
steps needed to properly maintain the product. This includes proper
disposal of disused oil for environmental protection.
Model No. FL-8448P
Four Post Lift Manual Release Lifting Capacity 8000LB
Installation, Operation and Parts Manual
Distributed by
Please read this entire manual carefully and completely before installation or operation of the lift.
INDEX
Installation, Operation and Parts Manual FL-8448P
1. Important safety instructions…………………………………………………..3~4
1.1 Important notices 1.2 Qualified personnel 1.3 Danger notices 1.4 Training 1. 5 Warning signs
2. Overview of the lift…………………………………………………………………4~6
2.1 General descriptions 2.2 Technical data 2.3 Safety construction 2.4 Construction of the lift 2.5 Nameplate
3. Installation instructions…………………………………………………………7~12
3.1 Preparations before installation 3.2 Precautions for installation 3.3 Installation 3.4 Items to be checked after installation
4. Operation instructions…………………………………………………………12~14
4.1 Precautions 4.2 Flow chart for operation 4.3 Operating instructions
5. Trouble shooting…………………………………………………………………… 14
6. Maintenance………………………………………………………………………….15~16
7. Annex…………………………………………………………………………………..16~30
Annex1, Packing list of the whole lift Annex2, Overall diagram Annex3, Hydraulic working system Annex4, Wiring diagram Annex5, Separate diagrams for the lift Annex6, Spare parts list
IMPORTANT SAFETY INSTRUCTIONS
1.1 Important notices
It will offer one-year’s quality warranty for the whole machine during which any quality problem will be properly solved to the user’s
2
Installation, Operation and Parts Manual FL-8448P
satisfaction. However, we will not take any responsibility for whatever bad consequence resulted from improper installation and operation, overload running or unqualified ground condition. Users must always bear in mind that this lift is specially designed for lifting cars or other vehicles, so never use it for any other purposes. Otherwise, we, as well as our sales agency, will not bear any responsibility for accidents or damages of the lift. Make sure to pay careful attention to the label of the lifting capacity attached on the lift and never try to lift cars with its weight beyond. Read this manual carefully before operating the machine so as to avoid economic loss or personnel casualty incurred by wrong operation. Without our professional advice, users are not permitted to make any modification to the control unit or whatever mechanical unit.
1.2 Qualified personnel
1.2.1 Only properly trained personnel can operate the lift.
1.2.2 Electrical connection must be done by a competent electrician.
1.2.3 People who are not concerned are not allowed in the lifting area.
1.3 Danger notices
1.3.1 Do not install the lift on any asphalt surface. 1.3.2 Read and understand all safety warnings before operating the lift. 1.3.3 Do not leave the controls while the lift is still in motion.
1.3.4 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering. 1.3.5 Only properly trained personnel can operate the lift. 1.3.6 Do not wear unfit clothes such as large clothes with flounces, tires, etc, which could be caught by moving parts of the lift. 1.3.7 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned. 1.3.8 The lift is simply designed to raise the entire body of vehicles, with its maximum weight within the lifting capacity. 1.3.9 Always insure the safety latches are engaged before any attempt to work near or under the vehicle. Never remove safety related components from the lift. Do not use if safety related components are damaged or missing. 1.3.10 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift. 1.3.11 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure regular maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help. 1.3.12 Lower the lift to its lowest position and do remember to cut off the power source when service finishes. 1.3.13 Do not modify any parts of the lift without manufacturer’s advice. 1.3.14 If the lift is going to be left unused for a long time, users are required to: a. Disconnect the power source; b. Empty the oil tank; c. Lubricate the moving parts with hydraulic oil.
1.4 Training
Only properly trained people are allowed to operate the lift. We are quite willing to provide professional training for the users when necessary.
Attention: For environment protection, please dispose the disused oil in a proper way. 1.5 Warnings (Read and understand all safety warnings before operation)
All safety warning signs attached on the lift are for the purpose of drawing the user’s attention to safety operation. The labels must be kept
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Installation, Operation and Parts Manual FL-8448P
clean and need to be replaced when they are worn-out or have dropped. Read the explanations of the labels carefully and try to memorize them.
OVERVIEW OF THE LIFT
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Installation, Operation and Parts Manual FL-8448P
2.1 General descriptions
This four post lift is generally composed by four posts, two beams, two platforms, a hydraulic oil cylinder and a set of power unit. It is driven by an electro-hydraulic system. Up and down of platforms is controlled by the to and fro movement of the oil cylinder. To ensure ultra safety, it is equipped with mechanical safety locks in the four posts , which will automatically engaged in the process of lifting so as to prevent the platforms from sudden dropping down in case the hydraulic system fails to work. 2.2 Technical Data Lifting height1900mm. Min. Height122mm Lifting capacity8000LB Lifting time50S Power supply110V, 60HZ
2.3 Safety construction:
2.4 General construction of the lift
5
Installation, Operation and Parts Manual FL-8448P
1. Main Platform 2. Assistant Platform 3. Main Post 4. Assistant Post 1 5. Assistant Post 2 6. Beam 7. Ramp 8. Mobile Jack 9. Control Box 10 Power unit
2.5 Nameplate
The nameplate is fixed beneath the oil tank Check the work voltage and the lift capacity printed on the name plate. Do not lift vehicles with weight beyond the capacity. S/N and production date could be helpful for after sale service.
INSTALLATION INSTRUCTIONS
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Installation, Operation and Parts Manual FL-8448P
3.1 Preparations before installation 3.1.1 Tools and equipments needed
Appropriate lifting equipment Anti-abrasion hydraulic oil. Rotary Hammer Drill with 3/4” drill bit. Chalk and tape measure, magnetic plump, 8 meters15 level pipe. Sockets and open wrenches, a set of inside hex wrenches, cross and straight screw drivers. Hammer, 4pounds, sharp nose pliers, 17,19,22 socket spanners
3.1.2 List for parts checking —Annex 1Packing list
Unfold the package and check if any parts missed as per Annex 1. Do not hesitate to contact us in case any parts missed, but if you do not contact us and insist installing upon the lack of some parts, Friend as well as our dealers will not bear any responsibility for this and will charge for any parts subsequently demanded by the buyer.
3.1.3 Ground conditions
The lift should be fixed on a smooth and solid concrete ground with its strength more than 3000psi, tolerance of flatness less than 5mm and minimum thickness of 200mm. In addition, newly built concrete ground must undergo more than 28days’ cure and reinforcement.
3.2 Precautions for installation
3.2.1 Make sure the four posts stand paralleled and are vertical to the ground. No slanting. 3.2.2 Joints of oil hose and steel cable must be firmly connected in order to avoid the looseness of steel cable and leakage of oil hose. 3.2.3 All bolts should be firmly screwed up. 3.2.4 Do not place any vehicle on the lift in the case of trial running.
3.3 Installation instructions
Step1: Choose a proper site. Location requirement If not specifically stated, our lifts are only for indoor use. It should be fixed on a smooth and solid concrete ground. Do not install this lift on expansion beams of concrete or on a second or an elevated floor without first consulting building architect. Make sure that the space around or over the lift should be free of obstructions like heaters, building supports, electrical lines etc.
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Installation, Operation and Parts Manual FL-8448P
Step 2: Fix the installation layout. Once the installation site is determined, mark first the standing point of the four posts by a tape measure and chalk. Ensure two diagonal lines are of the same length.
Step 3: Remove the package. 1. Place some wooden battens on the ground and then use a crane to have the packing rack removed on to the battens so as to make its base is of some clearance from the ground. 2. Have the platforms of the lift suspended by a crane and then screw off the upside bolt and remove the first platform on to the wooden battens initially prepared. 3. Screw off the downside bolt and take away the packing rack on both sides. 4. Remove the shock absorption plastic film with a knife. Step 4: Use a crane to have the general parts positioned in accordance with following layout.(For convenient installation, it would be better to pad something supporting under the platform) Oil cylinder, steel cable and oil hose have already been fixed in the main platform before packing. Wire rope, oil hose, safety lock etc, have already been fixed in the beams before packing.
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Installation, Operation and Parts Manual FL-8448P
Step 5: Put the four posts on the prior position. Step 6: Sling the beam and vertical fall into the post, see below attached picture. (It would be better to put something supporting under the beam, about 800mm height.)
Step 7Install the platform and connecting plate 1. Install unlock parts, connecting handle welding 1 and handle welding 2 screw sleeve, following the attached picture, (Note: handle welding 1 and handle welding 2 through the beam and lead to platform)
2.Use hex round head screw M18*100, hex nut M18, flat washer 18 to connect the platform, beam, and connecting plate, and insert the block plate. Following the attached picture. (Note: take out the steel cable and through the wheel of beam and lead to post)
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Installation, Operation and Parts Manual FL-8448P
Step 8: Install post top plate, Use hex round head screw M12*25, hex nut M12, flat washer 12 to fix the top plate, and then tighten the 4 steel cables on the top plate.
Step 9: Assemble the hydraulic power unit and control box. 1.Connecting the air hose and oil hose to hydraulic power unit. Following the attached picture.
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Installation, Operation and Parts Manual FL-8448P
2.Fix control box on the post by 4 cross recess pan head screw. Counterpart connect the control box cable.
Step 10: Assemble mobile jack
1. power supply cable 2. motor wire 3. up limit wire
Step 11: Adjust the level Please do not put any car when adjusting the level. Power on, press the up button after indicator light is on light. Measuring if two platform height is same after steel cable is tight, adjust the steel cable from top post, meanwhile, check the safety lock if available and manual release is available.
if not,
Step 12: Install the ramp, place cover A and cover B on the beam and put on the oil pans. (Down the platform to Min when install ramp).
Step 13: Install expansion bolts.
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Installation, Operation and Parts Manual FL-8448P
3.4 Items to be checked after installation.
S/N
1 2 3 4 5 6 7
Check items
Are the posts vertical to the floor? Are oil hoses well connected? Are steel cables well connected? Are two platforms well connected? Are electrical connections right? Are the rest joints firmly screwed? Are all items need lubricating added with grease?
OPERATION INSTRUCTIONS
4.1 Precautions
4.1.1 Check all the joints of oil hose. Only when there is no leakage, the lift can start work.
YES
NO
4.1.2 The lift, if its safety device malfunctions, shall not be used.
4.1.3 The machine shall not lift or lower an automobile if its center of gravity is not positioned midway of the platforms. Otherwise, the Friend as well as our dealers will not bear any responsibility for any consequence resulted thereby.
4.1.4 Operators and other personnel concerned should stand in a safety area during lifting and lowering process.
4.1.5 When the platforms rise to the desired height, switch off the power at once to prevent any mal-operation done by unconcerned people.
4.1.6. Make sure the safety lock of the lift is engaged before start working under the vehicle and no people under the vehicle during lifting and lowering process.
4. 2 Flow chart for operation
Raising Switch on
Lowering Switch on
Press the UP button Platforms are raised
Press unlocking handle and the unloading handle
Platforms are lowered
4.3 Operation instructions
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Installation, Operation and Parts Manual FL-8448P
Name Power Indicator
Buzzer Up button Safety lock button Down Button Power Switch Emergency stop
Function Indicate when power connected
Send out alarm sound Raise the lift
Assistant to Lower the lift Lower the lift Control power Ensure safety
TROUBLT SHOOTING
ATTENTION: If the trouble could not be fixed by yourself, please do not hesitate to contact us for help .We will offer our service at the earliest time we can. By the way, your troubles will be judged and solved much faster if you could provide us more details or pictures of the trouble.
TROUBLES Abnormal noise Motor does not run and will
not rise
Motor runs but will not rise
Platforms go down slowly after being raised Rising too slow
CAUSE
SOLUTION
Abrasion exists on insider surface of the posts.
Grease the inside of the post.
Trash in the post.
Clear the trash
The wire connection is loose.
Check and make a good connection.
The motor is blown.
Replace it.
The limit switch is damaged or the wire connection is Connect it or adjust or replace the limit switch.
loose.
The motor run reversely.
Check the wire connection.
Overflow valve is loose or jammed.
Clean or adjust it.
The gear pump is damaged. Oil level is too low.
Replace it. Add oil.
The oil hose became loose or dropped off.
Tighten it.
The cushion valve became loose or jammed.
Clean or adjusts it.
The oil hose leaks.
Check or replace it.
The oil cylinder is not tightened.
Replace the seal.
The single valve leaks.
Clean or replace it.
The overflow valve leaks. Manual unloading valve or electrical unloading valve leaks. The oil filter is jammed.
Clean or replace it. Clean or replace it. Clean or replace it.
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Installation, Operation and Parts Manual FL-8448P
Lowering too slow The steel cable is abraded
Oil level is too low.
Add oil.
The overflow valve is not adjusted to the right Adjust it.
position.
The hydraulic oil is too hot ( above 45°.
Change the oil.
The seal of the cylinder is abraded.
Replace the seal.
Inside surface of the posts is not well greased.
Add grease.
The throttle valve jammed.
Clean or replace.
The hydraulic oil is dirty.
Change the oil.
The anti-surge valve jammed.
Clean it.
The oil hose jammed.
Replace it.
No grease when installation or out of lifetime
Replace it.
MAINTENANCE
Easy and low cost routine maintenance can ensure the lift work normally and safely. Following are requirements for routine maintenance. You may decide the frequency of routine maintenance by consulting your lift’s working conditions and time. THE FOLLOWING PARTS NEED TO BE LUBRICATED
SN
Name
1 Slider wheel
2 Slider wheel
3 Slider
4 Spring
5 Steel cable
Slider wheel shaft 6
weld parts 2
6.1 Daily checking items before operation The user must perform daily check. Daily check of safety latch system is very important the discovery of device failure before action could save your time and prevent you from great loss, injury or casualty. ·Before operation, judge whether the safety latches are engaged by sound. ·Check whether oil hose well connected and whether it leaks or not. ·Check the connections of chain and steel cable and check the power unit. ·Check whether plug bolts firmly screwed. ·Check if safety teeth and safety block matched well or not.
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Installation, Operation and Parts Manual FL-8448P
6.2 Weekly checking items ·Check the flexibility of moving parts. ·Check the working conditions of safety parts. ·Check the amount of oil left in the oil tank. Oil is enough if the carriage can be raised to highest position. Otherwise, oil is insufficient. ·Check whether plug bolts firmly screwed.
6.3 Monthly checking items
·Check whether plug bolts firmly screwed. ·Check the tightness of the hydraulic system and screw firm the joints if it leaks. ·Check the lubrication and abrasion circumstance of axial pins, carriages, lifting arms and other related parts and replace in time with new ones
if they failed to work well. ·Check the lubrication and abrasion circumstance of steel cable.
6.4 Yearly checking items
·Empty the oil tank and check the quality of hydraulic oil. ·Wash and clean the oil filter. If users strictly follow the above maintenance requirements, the lift will keep in a good working condition and meanwhile accidents could be avoided to a large extent.
ANNEX
Annex1, Packing list of the whole lift
SN Name
1
Beam
2
Ramp
3
Main Platform
4
Assistant platform
5
Main post
6
Assistant post 1
7
Assistant post 2
8
Power unit
9
Mobile jack
10
Split pan 3*40
11
Oil hose
12
protect pipe spring
13
Expansion bolt
14
Hexagon head full thread screw
15
Hex head nut
16
Flat washer C
17 Feet protector
18
Left cover plate
19
Right cover plate
20
Block plate
21
Control box
22
Oil pan
23
Triangle rubber block
Drawing/Specification
FL-8448P-A4-B1 FL-8448P-A8 FL-8448P-A5-B1 FL-8448P-A6-B1 FL-8448P-A1 FL-8448P-A2 FL-8448P-A3
FL-8448P-A13 GB/T 91-2000 FL-8448P-A8-B5 FL-8448P-A8-B6 M18X160 M18X100 M18 18 FL-8448T-A10 FL-8448P-A1-B3 FL-8448P-A2-B2 FL-8448P-A9
950*600*40mm 230*95*95
15
QTY
Note
2
2
1
1
1
2
1
1
4
4
1
1
16
8
8
8
4
2
2
4
1
4
2
Installation, Operation and Parts Manual FL-8448P
Annex2, Overall diagram
16
Installation, Operation and Parts Manual FL-8448P
Annex 3, Hydraulic working system
1. Oil cylinder 2. Manual unloading valve 3. Throttle valve 4. Motor 5. Coupling 6. Gear pump 7. One way valve 8. Overflow valve 9. Anti-surge valve 10. Cushion valve
S/N
Name
Qty
1 Motor
1
2 Hydraulic block
1
3 Over-flow valve
1
4 Plug
2
5 Cushion valve
1
6 Oil-in tube
1
7 Oil filter
1
8 Throttle valve
1
9 Oil hose connector
1
10 Manual unloading valve 1
11 Single way valve
1
12 Gear pump
1
13 Plastic oil tank
1
14 Oil tank cover
1
15 Oil-back hose
1
17
Installation, Operation and Parts Manual FL-8448P
Annex 4, Wiring diagram Single phase
18
Three phase
Installation, Operation and Parts Manual FL-8448P
19
Installation, Operation and Parts Manual FL-8448P
20
Installation, Operation and Parts Manual FL-8448P
Annex5, Separate diagrams for the lift
21
Installation, Operation and Parts Manual FL-8448P
22
Installation, Operation and Parts Manual FL-8448P
Exploded Drawing List
SN Materials No. Name
1
Main post
2
Assistant post
3
Safety rack
4
Hex nut
5
Steel cable L=8260
6
Steel cable L=4200
7
Steel cable L=2750
8
Steel cable L=6830
9
Feet protector
10
Hex round head screw
11
Ramp
Hex socket set screw with cone 12
point
13
Cross head screw
14
Hex nut
15
Power unit
16
All threaded hex head bolt
17
Flat washer C
18
Hex nut
19
Control box
20
Cross head screw
21
Right top cover plate
22
All threaded hex head bolt
23
Spring washer
24
Flat washer C
25
Hex nut
26
Left top cover plate
27
Mobile jack shaft
28
R open shaft
29
Mobile jack bracket
30
Universal wheel
31
All threaded hex head bolt
32
Hex nut
33
Flat washer C
34
Main platform
35
Hex round head screw
36
Slider wheel shaft 2
37
Slider wheel
38
Big gasket
39
Axle sleeve 1
SpecificationDrawing No. QTY
FL-8448P-A1-B1
1
FL-8448P-A2-B1
3
FL-8448P-A1-B2
4
M18
4
1
1
1
1
FL-8448T-A16
4
M6*12
8
FL-8448P-A8-B1
2
Materials weld part weld part weld part standard components components components components weld part standard weld part
Note GB/T 6170-2000 GB/T 70.1-2000
M6X10
8
standard
GB/T78-2000
M5*12 M5 M6 M8*20 M8 M8
M6*12 FL-8448P-A2-B2 M12*25 M12 M12 M12 FL-8448P-A1-B3 FL-8448P-A13-B3
FL-8448P-A13-B1 FL-8448P-A13-B2 M10*25 M10 M10 FL-8448P-A5-B1 M8*16 FL-8448T-A5-B2 FL-8448P-A4-B9 FL-8448P-A4-B12 FL-8448T-A5-B3
23
6
standard
6
standard
1 components
4
standard
4
standard
4
standard
1 components
4
standard
2
weld part
16 standard
16 standard
16 standard
16 standard
2
weld part
4
weld part
4
standard
4
weld part
4 components
16 standard
16 standard
16 standard
1
weld part
4
standard
4
weld part
6
45
4
Q235A
2
Q235A
GB/T 818-2000 GB/T 6170-2000
GB/T5781-2000 GB/T 95-1985 GB/T 6170-2000
GB/T 818-2000
GB/T5781-2000 GB/T 97-1985 GB/T 95-1985 GB/T 6170-2000
DIN 11024-1973
GB/T5781-2000 GB/T 6170-2000
GB/T 95-1985
GB/T 70.1-2000
Installation, Operation and Parts Manual FL-8448P
40
Cylinder
75*1841
1 components
41
Cylinder shaft
FL-8448P-A5-B5
1
45
42
Circlip for shaft
D28
2
standard
43
Oil sink
FL-8448P-A17
1
Q235A
44
Hex round head screw
M6*15
2
standard
GB/T 70.1-2000
45
Steel cable fix plate
FL-8448T-A7-B2-C1
1
Q235A
borrow
46
Steel cable close plate
FL-8448T-A7-B4
1
Q235A
borrow
47
Screw
M27
1
standard
48
Axle sleeve 2
FL-8448T-A5-B4
2
Q235A
49
Beam
FL-8448P-A4-B1
1
weld part
50
Main safety rack
FL-8448P-A4-B2
1
weld part
51
Assistant safety rack
FL-8448P-A4-B3
1
weld part
52
Steel rope protect part
FL-8448P-A4-B4
2
weld part
53
Safety shaft
FL-8448P-A4-B7
2
45
54
Slide wheel shaft 1
FL-8448P-A4-B5
4
weld part
55
Hex round head screw
M8*12
4
standard
GB/T 70.1-2000
56
Small wheel shaft
FL-8448P-A4-B8
4
45
57
Screw
M8
4
standard
58
Slider wheel closing ring
FL-8448P-A4-B6
12
45
59
Big gasket
FL-8448P-A4-B12
8
Q235A
60
Slider wheel
FL-8448P-4-B9
4
45
61
Torsion spring 1
FL-8448T-A3-B19
2
65Mn
62
Torsion spring 2
FL-8448T-A3-B21
2
65Mn
63
Spring 1
FL-8448T-A3-B20
8
65Mn
64
Slider
FL-8448T-A3-B11
8 Nylon1010
65
Hex round head screw
M8*30
32 standard
GB/T 70.1-2000
66
limit switch
8104
4
standard
67
Hex round head screw
M5*15
2
standard
GB/T 70.1-2000
68
Round circle
FL-8448P-A4-B16
2
Q235A
69
Slider wheel
FL-8448T-A3-B9
4 Nylon1010
70
Assistant cover
FL-8448P-A4-B15
2
weld part
71
Main cover
FL-8448P-A4-B14
2
weld part
72
Cross head screw
M6*10
2
standard
GB/T 818-2000
Hex socket set screw with cone
73
M8*10
point
4
standard
GB/T78-2000
74
handle connect plate 2
FL-8448P-A10-B2
1
weld part
75
Screw sleeve
FL-8448P-A10-B3-C1
2
45
76
Rob 3
FL-8448P-A10-B4
2
45
77
Rob 4
FL-8448P-A10-B5
2
45
78
Axle sleeve
FL-8448P-A10-B6
2
Q235A
79
Universal connector
FL-8448T-A11-B6
8 components
80
Handle ball
M10*32
1
Plastic
JB/T 7271.1-94
81
Rob1
FL-8448P-A10-B7
24
1
45
Installation, Operation and Parts Manual FL-8448P
82
Hex nut
M12
4
standard
GB/T 6170-2000
83
Hex nut
M8
8
standard
GB/T 6170-2000
84
All threaded hex head bolt
M8*30
4
standard
GB/T5781-2000
85
Screw
M8
4
standard
GB/T 95-1985
86
Handle connect plate 1
FL-8448P-A10-B1
1
weld part
87
Hex nut
M20
4
standard
GB/T 6170-2000
88
limit switch 8108
1
standard
89
Hex round head screw
M5*12
2
standard
GB/T 70.1-2000
90
Expansion bolt
M18*160
16 standard
91
Block plate
FL-8448P-A9
4
Q235A
92
Moving plate
FL-8448P-A11
1
weld part
93
Oil hose
8,straight and bent L=1700 1 components
94
Oil hose
8, Both ends pass through .L=1700
1 components
NPT3/8-G1/4with throttle
95
Oil cylinder joint
1
standard
valve
96
Long square pipe
G1/4-G1/4(with thin nut
1
standard
97
protect pipe spring
FL-8448T-A17
1
65Mn
Annex6, Spare parts list Spare parts list- mechanical part
SN Materials No. Name
1
Torsion spring 1
2
Torsion spring 2
3
Slider
4
Spring
SpecificationDrawing No.
QTY
FL-8448T-A3-B19
2
FL-8448T-A3-B21
2
FL-8448T-A3-B11
8
FL-8448T-A3-B20
8
Materials
Spare parts list- electrical system
S/N
Material#
Name
Specification
Unit
Qty
Pic.
1
Power switch LW26GS-20/04
Pcs
1
2
Button
TN2BFW/A/B
Pcs
3
3
Power indicator AD17-22G-AC24
Pcs
1
4
Transformer
JBK3-40VA 220V-24V
Pcs
1
Same as item7
5
Transformer
JBK3-40VA 230V-24V
Pcs
1
Same as item7
25
S/N
Material#
6
Installation, Operation and Parts Manual FL-8448P
Name
Specification
Unit
Qty
Transformer
JBK3-40VA 240V-24V
Pcs
1
Pic. Same as item7
7
JBK3-40VA 380V-24V
Pcs
1
Transformer
8
Transformer
JBK3-40VA 400V-24V
Pcs
1
Same as item7
9
Transformer
JBK3-40VA 415V-24V
Pcs
1
Same as item7
10
AC contactor CJX2-1210/AC24
Pcs
1
11
Circuit breaker DZ47-63 C16 /3P
Pcs
1
12
Circuit
DZ47-63 C32 /2P
Pcs
1
13
Circuit
DZ47-63 C3 /1P
Pcs
1
14
Circuit
DZ47-63 C1 /1P
Pcs
1
Same as item13
15
Limit switch
TZ8104
Pcs
1
16
Emergency stop YJ13P-XB2
Pcs
1
17
Control box
190*430*135
Pcs
1
18
Limit switch
TZ8108
PCS
1
Spare parts list- hydraulic system
S/N
Material#
Name
Specification
Unit
Qty
Pic.
Hydraulic
block
1
YF-1
(manual release)
Pcs
1
26
S/N
Material#
Installation, Operation and Parts Manual FL-8448P
Name
Specification
Unit
Qty
Pic.
2
Unloading handle
YF-2
Pcs
1
3
Unloading valve
XYF-C
Pcs
1
4
Single -way valve
DYF-C
Pcs
1
5
Over-flow valve
EYF-C
Pcs
1
6
Throttle valve
Pcs
1
7
Cushion valve
HCYF-C
Pcs
1
8
Hex socket plug
M14*1.5
Pcs
2
M14*1.5-G1/4inside
9
Power unit connector
Pcs
1
swivel
10
Coupling
YL-A
Pcs
1
11
Gear pump
CBK-F225
Pcs
1
12
Gear pump
CBK-F220
Pcs
1
Same as item 11
13
Oil-in pipe
YX-B/270
Pcs
1
14
Oil filter
YF-C
Pcs
1
27
Installation, Operation and Parts Manual FL-8448P
S/N
Material#
Name
Specification
Unit
Qty
Pic.
15
Oil back pipe
YH-D
Pcs
1
16
Plastic oil tank
10L
Pcs
1
28
