RANGER DESIGN 6541-FTL No-Drill Ford Transit 148 Floor
SAFETY INSTRUCTIONS
Before the installation, carefully read the supplied installation guide to avoid possible injuries and damages resulting from incorrect installation. Always keep the installation guide in an accessible location at all times for reference during installation.
WARNING
- Only a qualified person/s should install this product.
- This product requires 2 persons to install.
- Always use safety gloves, glasses, and shoes.
CAUTION
- Follow all vehicle manufacturer instructions before attempting any installation.
- To prevent rust and other damages, do not drill into the factory floor panels.
- Before drilling for the tapping inserts, use a drill stop collar to prevent accidental drilling the van metal floor panel which may result in damage to components underneath, such as wiring harnesses, fuel tanks and battery modules.
PREPARATION
Tools Needed
BILL OF MATERIALS
Assembly Fastener Kit (94-6501)
| Item No: | Description | Qty. |
| 90-010 | Screw-Torx, thread rolling, pan head, 7/16 – 20x28mm T-50 taptite | 7 |
| 90-204 | Bolt hex head 5/16” – 18 x 3/4” GR-5 zinc | 18 |
| 92-200 | Screw hex flanged head, self-drilling, #10-16 x 3/4″, zinc | 20 |
| 92-248 | Screw hex flanged head, self-drilling, #10-16 x 1″, zinc | 3 |
| 98-116 | Washer, flat, 5/16”, 7/8” OD, zinc | 18 |
| 98-122 | Washer, lock spring, regular, 5/16” zinc. | 18 |
| 98-141 | Square, flat washer, 0.438” ID, 1.000” square | 7 |
| 99-114 | Zinc alloy tapping inserts for softwood, 5/16 – 18, internal thread | 18 |
| 90-981 | Zinc-plated, steel, thread cutting screws for metal | 2 |
Bill of Materials
| Item No: | Description | Qty. |
| 65-441 | Floor Panel (Front) | 1 |
| 65-440 | Floor Panel (Middle) | 1 |
| 65-439 | Floor Panel (Rear) | 1 |
| EN-881 x 53-00 | I-Beam Extrusion (53”) | 1 |
| EN-881 x 59.375-00 | I-Beam Extrusion (59.375”) | 1 |
| EN-882 x 60.875-00 | Sill Extrusion (60.875”) | 1 |
| EN-882 x 39.625-00 | Sill Extrusion (39.625”) | 1 |
| EN-882 x 10.75-00 | Sill Extrusion (10.75”) | 1 |
| 71-280 | Floor Bracket, Power Pro | 2 |
| 71-281 | Floor Bracket | 4 |
| 71-282 | Floor Bracket, B-Pillar | 2 |
| 71-283 | Bracket, Floor to D-Ring | 1 |
| 71-284 | Shim, Floor | 1 |
| 71-285 | Snap-in Plug | 1 |
| 94-6501 | Assembly Fastener Kit | 1 |
| 96-6500 | 6541 Series Floor Fastener Kit | 1 |
Install Fastener Kit (96-6500)
| Item No: | Description | Qty. |
| 90-204 | Bolt hex head 5/16” – 18 x 3/4” GR-5 zinc | 30 |
| 99-114 | Zinc alloy tapping inserts for softwood, 5/16 – 18, internal thread | 30 |
ASSEMBLY
- STEP 1
- STEP 2
- STEP 3
- STEP 4
- STEP 5
- STEP 6
- STEP 7
- STEP 8 – For Scuff Plate Only
- STEP 9 – For Composite Partition only
- STEP 10 – Units (Including shelf, drawer, workbench, locker, etc.)
“You have successfully installed your 6541-FTL, thank you for doing business with us.” For any feedback or suggestions, you may have, please contact: [email protected]
