Ranger Design N5-ra12-4 Shelving Unit Installation Guide

Ranger Design N5-ra12-4 Shelving Unit Installation Guide

RANGER DESIGN - logoDESIGN N5-RA12-4 Shelving Unit
Installation GuideRANGER DESIGN N5-RA12-4 Shelving Unit

N5-RA12-4 Shelving ( ALUMINUM )
Transit High Roof & Medium Roof
Promaster Standard Roof & High Roof
Nissan NV High Roof
Sprinter RWB, LWB, XWB
Box Truck / Trailer

REQUIRED ITEMS

RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 1

• Cordless Impact• 1/2″ Drill Bit w/ Drill Collar ( Set at 1/2″ )
• Cordless Drill• 3/8″ Driver Bit
• Tape Measure• Knife
• Marker• Plusnut Tool / Plusnut Gun  ( 5/16″ )
• 1/2″ Socket

PHASE 1 – ASSEMBLY

1.1 SETUP
Unpack components; compare with the bill of materials.

RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 2

Verify all parts are present.
BILL OF MATERIALS

Item No.DescriptionQty.
40 – 707Short Corner Bracket   ( Left )1
40 – 708Short Corner Bracket   ( Right )1
40 – 709Long Corner Bracket   ( Left )1
40 – 710Long Corner Bracket   ( Right )1
40 – 705End Panel   ( Left )1
40 – 706End Panel   ( Right )1
60 – 11.875 × 12Shelf Tray, Black Plywood, Usable 12″ × 12″1
60 – 13.875 × 12Shelf Tray, Black Plywood, Usable 14″ × 12″3
94 – 4025Assembly Fastener Kit1
96 – 4025Install Fastener Kit1

Fastener kits.

RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 3RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 4

1.2 SHELF ASSEMBLY
Attach both panels to the shelf trays.
IMPORTANT: Always handle panels on a smooth, protected, and clean surface to avoid unnecessary scratching.RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 5RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 6

2.1 ATTACH WALL BRACKETS TO THE END PANELS
IMPORTANT: For all Box Trucks, make sure that the shelving is securely fastened to the structure of the truck.
Lift the assembled shelf to the vehicle, then put it in place.
Attach the short and long brackets to the panels aligning the brackets to the horizontal rim of the vehicle.
NOTE: Handle with care.

RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 7RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 8

2.2 MARK HOLES FOR PLUS NUTS
After attaching the brackets mark the holes on the brackets and end panels to the vehicle.
NOTE: The distance between the two holes should be no less than 1″, to avoid plus nut overlap
RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 9RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 10

2.3 ATTACH PLUS NUTS
Lift the assembled shelf to the side.
Drill all the marks using a 1/2″ drill bit w/ drill collar, then attach plus nuts to the holes.
NOTE: Use a 1/2″ drill bit with a drill collar to stop the drill at 1/2″ depth.
WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank, Wiring Harness, and Hose.RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 11RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 12

USING PLUSNUT GUN
STEP: Put the plus nut on the Plusnet gun, then attach the plus nut in the hole by turning the gun forward until the plus nut locks, then remove the gun by turning in reverse.

RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 13

NOTE: The hardware used for the 6490 plus nut tools is not included in the fastener bag.
The 6490 plus nut tools can be ordered separately upon demand at no charge. RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 14

STEP 1:
Assemble the 6491 plus nut tools with the hardware needed, plus the nut and the 9/16″ wrench as shown.

RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 15

STEP 2:
Attach the plus nut in the hole by turning the bolt forward using an impact with a 1/2″ socket until the plus nut locks, then remove the bolt by turning the impact in reverse.

RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 16

WITHOUT RANGER FLOOR
2.4.1 Put the assembled shelf back in place aligning the holes to the plus nuts, then install the end panels to the plus nuts.

RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 17

WITH RANGER FLOOR 
Lift the shelving unit inside the van, then put it in place.

  • Install the shelving unit to the floor mounting track by sliding bolts in the mounting tracks, and putting a screw in the last rear slot of the end panels of the shelving unit.
    RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 18

WITHOUT RANGER WALL KITS
Aligned the wall brackets to the plus nuts, then install the wall brackets to the wall.
NOTE: Tightened the bolts that are used to attach the wall bracket to the wall or wall kits 1st before the bolts that are used to attach the wall bracket to the end panel.
IMPORTANT: After installation is completed, ensure all bolts are tightened.

RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 19

Aligned the wall brackets to the wall mounting track kits, then install the wall brackets to the wall mounting track kits using channel nuts.
NOTE: Tightened the bolts that are used to attach the wall bracket to the wall or wall kits 1st before the bolts that are used to attach the wall bracket to the end panel.
IMPORTANT: After installation is completed, ensure all bolts are tightened.

RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 20RANGER DESIGN N5-RA12-4 Shelving Unit - Figure 21

RANGER DESIGN - logo“You have successfully installed your
N5-RA12-4
Thank you for doing business with us.”
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Documents / Resouces

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