Ranger Design N5-ds60-4 Shelving Unit Installation Guide

DESIGN N5-DS60-4 Shelving Unit
Installation Guide

N5-DS60-4 Shelving Unit

N5-DS60-4 Shelving ( steel )
Transit High Roof & Medium Roof Promaster Standard Roof & High Roof Nissan NV High Roof Sprinter Low Roof & High Roof Box Truck / Trailer.

REQUIRED ITEMS

• Cordless Impact
• Cordless Drill
• Tape Measure
• Marker
• 1/2″ Socket
• 1/2″ Drill Bit w/ Drill Collar ( Set at 1/2″ )
• 3/8″ Driver Bit
• Knife
• Plusnut Tool / Plusnut Gun ( 5/16″ )

PHASE 1 – ASSEMBLY

1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.

1.1.2 Verify all parts are present.
BILL OF MATERIALS

1.1.3Fastener kits.
94 – 4025 Fastener Kit

8×8×		# 90-204	Hex Bolt 5/16″-18 × 3/4″ GR-5 ZINC
32×32×		# 92-102	Screw HWH#14 × 1″ ZINC
8×8×		# 94-116	Serrated Nut 5/16″-18 ZINC
8×8×		# 98-116	Flat Washer 5/16″ – 18 × 1″ ZINC

Fastener Assembly

	#90-204 Hex Bolt    5/16″ × 3/4″
	#98-116 Flat Washer
	#94-116 Serrated Nut

#92-102 Screw #14 × 1″

96 – 4025 Fastener Kit

4×4×		# 90-011	Hex Bolt
8×8×		# 90-212	Hex Bolt
12×12×		# 94-132	Plusnet
12×12×		# 98-116	Flat Washer
12×12×		# 98-122	Lock Washer
4×4×		# 98-157	Spacer

Fastener Assembly

	#90-212 Hex Bolt 5/16″ × 1-1/4″
	#98-122 Lock Washer
	#98-116 Flat Washer
	#94-132 5/16″ Plusnut

4×

	#90-011 Hex Bolt 5/16″ × 1-3/4″
	#98-122 Lock Washer
	#98-116 Flat Washer
	#98-157 Spacers
	#94-132 5/16″ Plusnut

1.2 SHELF ASSEMBLY
1.2.1 Attach both panels to the shelf trays.
NOTE: You can adjust the bottom shelf location to maximize or minimize your space over the wheel.
IMPORTANT: Always handle panels on a smooth, protected, and clean surface to avoid unnecessary scratching.

TOOLS

• Cordless Impact
• 3/8″ Driver Bit

HARDWARE USED
32×
#92-102 Screw #14 × 1″

PHASE 2 – INSTALLATION

2.1 ATTACH WALL BRACKETS TO THE END PANELS
IMPORTANT: For all Box Trucks, make sure that the shelving is securely fastened to the structure of the truck.
2.1.1 • Lift the assembled shelf to the vehicle, then put it in place.
• Attach the short and long brackets to the panels aligning the brackets to the horizontal rim of the vehicle.
NOTE: Handle with care.

Attach the short and long brackets to the panels aligning the brackets to the horizontal rim of the vehicle.
NOTE: You can install the brackets inside or outside the panel.
TOOLS

• Cordless Impact
• 1/2″ Socket

HARDWARE USED
8× hand-tighten the bolts

	#90-204 Hex Bolt    5/16″ × 3/4″
	#98-116 Flat Washer
	#94-116 Serrated Nut

2.2.1 After attaching the brackets mark the holes on the brackets and end panels to the vehicle.
NOTE: The distance between the two holes should be no less than 1″, to avoid plus nut overlap.

ATTACH PLUS NUTS

2.3.1  Lift the assembled shelf on the side.
Drill all the marks using a 1/2″ drill bit w/ drill collar, then attach plus nuts to the holes.
NOTE: Use a 1/2″ drill bit with drill collar to stop drill at 1/2″ depth.
WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank, Wiring Harness and Hose.

2.3.2 How to attach plus nut: using Plusnet gun
STEP: Put the plus nut on the plus nut gun, then attach the plus nut in the hole by turning the gun forward until the plus nut locks, then remove the gun by turning in reverse.

 using the 6491 plus nut tool
NOTE: The hardware used for the 6490 plus nut tool is not included in the fastener bag. The 6490 plus nut tool can be ordered separately upon demand at no charge.
6491

HARDWARE USED

	Flat washer 5/16″
	Flat washer 5/16″ BS × 7/8″ OD

TOOLS

• Cordless Impact
• 1/2″ Socket
• 9/16″ Wrench

STEP 1:
Assemble the 6491 plus nut tool with the hardware needed, plus nut and the 9/16″ wrench as shown.

STEP 2:
Attach the plus nut in the hole by turning the bolt forward using an impact with a 1/2″ socket until the plus nut locks, then remove the bolt by turning the impact in reverse.

2.4 ATTACH SHELF UNIT TO THE FLOOR without ranger floor
2.4.1 Put the assembled shelf back in place aligning the holes to the plus nuts, then install the end panels to the plus nuts.

TOOLS

•  Cordless Impact
• 1/2″ Socket

HARDWARE USED
6×

	#90-011 Hex Bolt 5/16″ × 1-3/4″
	#98-122 Lock Washer
	#98-116 Flat Washer
	#98-157 Spacers
	#94-132 5/16″ Plusnut

With Ranger Floor

• Lift the shelving unit inside the van, then put it in place.
• Install the shelving unit to the floor mounting track by sliding bolts in the mounting tracks, and putting screw in the last rear slot of the end panels of the shelving unit.

TOOLS

• Cordless Impact
• 1/2″ Socket

HARDWARE USED
8×

	#90-212 Hex Bolt 5/16″ × 1-1/4″
	#98-122 Lock Washer
	#98-116 Flat Washer
	#94-132 5/16″ Plusnut

“You have successfully installed yourN5-DS60-4
Thank you for doing business with us.”
For any feedback or suggestions, you may have, please contact: [email protected]

For technical support
contact us at 1-800-565-5321