Ranger Design P4-ra60-3 60" Steel Shelving Unit, 3 Shelves Installation Guide

INSTALLATION GUIDEP4-RA60-3 Shelving ( aluminum )
Promaster City
QUICK START GUIDE

REQUIRED ITEMS

2
PERSONS

• Cordless Impact
• Cordless Drill
• Tape Measure
• Marker
• 1/2″ Socket
• 1/2″ Drill Bit w/ Drill Collar ( Set at 1/2″ )
• 3/8″ Driver Bit
• Knife
• Plusnut Tool / Plusnut Gun ( 5/16″ )

PHASE 1 – ASSEMBLY

1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.

1.1.2 Verify all parts are present.
BILL OF MATERIALS

1.1.3Fastener kits.

94 – 4027 Fastener Kit Fastener Assembly

8×8×		# 90-204	Hex Bolt 5/16″-18 × 3/4″ GR-5 ZINC
24×24×		# 92-102	Screw HWH #14 × 1″ ZINC
8×8×		# 94-116	Serrated Nut 5/16″-18 ZINC
8×8×		# 98-116	Flat Washer 5/16″ – 18 × 1″ ZINC

8×

	#90-204 Hex Bolt    5/16″ × 3/4″
	#98-116 Flat Washer
	#94-116 Serrated Nut

24×

#92-102 Screw   #14 × 1″

96 – 4027 Fastener KitFastener Assembly

4×4×		# 90-212	Hex Bolt 5/16″-18 × 1-1/4″ GR-5 ZINC
4×4×		# 90-011	Hex Bolt 5/16″-18 × 1-3/4″ GR-5 ZINC
8×8×		# 94-132	Plusnet
8×8×		# 98-116	Flat Washer 5/16″, O.D. 7/8″ ZINC
8×8×		# 98-122	Lock Washer 5/16″ ZINC
4×4×		# 98-157	Spacer 0.375″ ID, × 1.0″ OD × 0.25″ LONG NYLON

4×

	#90-212 Hex Bolt 5/16″ × 1-1/4″
	#98-122 Lock Washer
	#98-116 Flat Washer
	#94-132 5/16″ Plusnut

4×

	#90-011 Hex Bolt 5/16″ × 1-3/4″
	#98-122 Lock Washer
	#98-116 Flat Washer
	#98-157 Spacers
	( QTY = Gap beTween floor and end panel )
	#94-132 5/16″ Plusnut

1.2 SHELF ASSEMBLY
1.2.1 Attach both panels to the shelf trays.
NOTE: You can adjust the bottom shelf location to maximize or minimize your space over the wheel.
IMPORTANT: Always handle panels on a smooth, protected, and clean surface to avoid unnecessary scratching.

TOOLS

• Cordless Impact
• 3/8″ Driver Bit

HARDWARE USED
24×

#92-102 Screw   #14 × 1″

1.2.2 Attach the bracket head to the bracket arm.
NOTE: Hand-tighten the bolts for adjustment.

TOOLS

• Cordless Impact
• 1/2″ Socket

HARDWARE USED
4× hand-tighten the bolts

	#90-204 Hex Bolt    5/16″ × 3/4″
	#98-116 Flat Washer
	#94-116 Serrated Nut

PHASE 2 – INSTALLATION

2.1 VEHICLE PREPARATION
2.1.1 Removing overhead plastic.
NOTE: There are two types of covers.
( White Covers – Without OEM partition, and Black Covers – With OEM partition )

2.2 ATTACH WALL BRACKETS TO THE END PANELS
2.2.1

• Lift the assembled shelf to the vehicle, then put it in place.
• Attach the bracket arm to the panels aligning the bracket head to the horizontal rim of the vehicle.
  NOTE: Handle with care.

TOOLS

• Cordless Impact
• 1/2″ Socket

HARDWARE USED
4× hand-tighten the bolts

	#90-204 Hex Bolt    5/16″ × 3/4″
	#98-116 Flat Washer
	#94-116 Serrated Nut

2.3 MARK HOLES FOR PLUS NUTS
2.3.1 After attaching the brackets mark the holes on the brackets and end panels to the vehicle.

Mark 2 holes of the bracket head on the vehicle’s horizontal rim.
NOTE: If you are using the Ranger wall kit, please go to page 15.

TOOLS

• Marker

Mark 2 holes in each end panel on the vehicle floor.
NOTE: If you are using the Ranger floor, please go to page 13.
TOOLS

• Marker

2.4 ATTACH PLUS NUTS
2.4.1

• Lift the assembled shelf to the side.
• Drill all the marks using a 1/2″ drill bit w/ drill collar, then attach plus nuts to the holes.

NOTE: Use a 1/2″ drill bit with a drill collar to stop the drill at 1/2″ depth.
WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank, Wiring Harness, and Hose.

Drill all the marks then, attach plus nuts to the holes.
TOOLS

• Cordless Drill
• 1/2″ Drill Bit w/ Drill Collar ( Set at 1/2″ )
• Plus Nut Tool ( 5/16″ )

HARDWARE USED 8×

#94-132 Plus Nut

2.4.2 How to attach plus nut.

• using plus nut gun
  STEP: Put the Plusnet on the Plusnet gun, then attach the plus nut in the hole by turning the gun forward until the plus nut locks, then remove the gun by turning it in reverse.
  
• using the 6491 plus nut tool
  Note: The hardware used for the 6490 plus nut tool is not included in the fastener bag.
  The 6490 plus nut tool can be ordered separately upon demand at no charge.

6491

HARDWARE USED

	Flat washer 5/16″
	Flat washer 5/16″ BS × 7/8″ OD

TOOLS

• Cordless Impact
• 1/2″ Socket
• 9/16″ Wrench

STEP 1:
Assemble the 6491 plus nut tool with the hardware needed, plus the nut and the 9/16″ wrench as shown.

STEP 2:
Attach the plus nut in the hole by turning the bolt forward using an impact with a 1/2″ socket until the plus nut locks, then remove the bolt by turning the impact in reverse.

2.5 ATTACH SHELF UNIT TO THE FLOOR
without ranger floor
2.5.1 Put the assembled shelf back in place aligning the holes to the plus nuts, then install the end panels to the plus nuts.

TOOLS

• Cordless Impact
• 1/2″ Socket

HARDWARE USED 4×

	#90-011 Hex Bolt 5/16″ × 1-3/4″
	#98-122 Lock Washer
	#98-116 Flat Washer
	#98-157 Spacers ( QTY = Gap beTween floor and end panel )
	#94-132 5/16″ Plusnut

most vehicle use 1 spacer when not over ribs

WITH RANGER FLOOR
2.5.2

• Lift the shelving unit inside the van, then put it in place.
• Install the shelving unit to the floor mounting track by sliding bolts in the mounting tracks, and putting screws on the other side of the end panels of the shelving unit.

TOOLS

• Cordless Impact q 3/8″ Driver Bit
• 1/2″ Socket

HARDWARE USED
2× floor fastener kit

#92-102 Screw   1″

HARDWARE USED
2× floor fastener kit

	#90-490 Carriage Bolt   5/16″ × 1″
	#98-116 Lock Washer
	#98-122 Flat Washer
	#94-104 Hex Nut

2.6 ATTACH WALL BRACKETS

WITH RANGER WALL KITS
2.6.1 Aligned the wall brackets to the plus nuts, then install the wall brackets to the wall.
NOTE: Tightened the bolts that are used to attach the wall bracket to the wall or wall kits 1 st before the bolts that are used to attach the wall bracket to the end panel.
IMPORTANT: After installation is completed, ensure all bolts are tightened.

TOOLS

• Cordless Impact
• 1/2″ Socket

HARDWARE USED 4×

	#90-212 Hex Bolt 5/16″ × 1-1/4″
	#98-122 Lock Washer
	#98-116 Flat Washer
	#94-132 5/16″ Plusnut

WITH RANGER WALL KITS
2.6.2 Aligned the wall brackets to the wall mounting track kits, then install the wall brackets to the wall mounting track kits using channel nuts.
NOTE: Tightened the bolts that are used to attach the wall bracket to the wall or wall kits 1 st before the bolts that are used to attach the wall bracket to the end panel.
IMPORTANT: After installation is completed, ensure all bolts are tightened.

TOOLS

• Cordless Impact q 3/8″ Driver Bit
• 1/2″ Socket

HARDWARE USED
2× floor fastener kit

	#90-212 Hex Bolt 5/16″ × 1-1/4″
	#98-122 Lock Washer
	#98-116 Flat Washer
	#94-150 Channel Nut

“You have successfully installed your P4-RA60-3
Thank you for doing business with us.”
For any feedback or suggestions, you may have,
please contact: [email protected]