Kfi Products 101320 Yxz Winch Mount Instruction Manual

101320 YXZ Winch Mount

Product Information

The Yamaha YXZ Winch Mount (Part #101320) is a kit that includes
various components for mounting a winch on your machine. It comes
with a Winch Mount, Fairlead Bracket, and a hardware kit (HK-408).
Please note that not all hardware included in the kit will be
used.

Kit Components:

*Note: The bumper (101010) is compatible with this Winch Mount
but sold separately.

Product Usage Instructions

Before installing the winch mount, make sure to have all the
necessary hardware and thoroughly read and understand the
instructions.

1. Locate and remove the 4 bolts (A) that attach the bumper to the
   machine as shown in Figure 1. Keep the hardware nearby as they will
   be reused. The bumper will not be installed again.
2. Place the top of the Fairlead Bracket (2) under the top tab of
   the Winch Mount (1). Secure it with 3 Carriage Bolts (3.1) and
   Locknuts (3.2). Refer to the exploded diagram and Figure 2 for
   visual guidance.
3. Position the assembled winch mount on the machine using the
   same bolt locations as the bumper. Reuse bolts (A) to secure the
   mount to the frame as shown in Figure 2.
4. If you don’t have the bumper for this mount, the fairlead can
   be installed on the fairlead bracket (2) using the hardware
   provided with the winch. For standard winches, use fairlead holes
   (B) for installation. For wide winches, use fairlead holes (D).
   Refer to Figure 2.
5. If you have the bumper for this mount (sold separately), it
   should be installed with the fairlead. Use the bolts provided with
   the bumper (101010) to secure it, and use the fairlead bolts
   supplied with your winch to attach the fairlead. Attach the
   fairlead through holes (B) as shown in Figure 3 if using a standard
   winch, or through holes (D) as shown in Figure 4 for wide
   winches.
6. Once the fairlead is installed and tightened, place the winch
   in the mount and secure it with the hardware that came with your
   winch. The rear bolts should go through plate 1 and then into the
   winch. The front bolts should go through plate 2, then 1, and then
   into the winch. Do not over tighten the winch bolts; follow your
   winch manual for torque specifications. Refer to Figure 5 for
   visual guidance.

YAMAhA YXZ WInCh MOUnT
Winch Mount PART #101320

Kit Components:

Item #
1 2 3
3.1 3.2 3.3

Qty.

Description

1 Winch Mount

1 Fairlead Bracket

1 hardware Kit hK-408

6 5/16-18 X .75 Carriage Bolt Short neck GR5 Magni 525

6 5/16-18 hex nut Flange nylock GR5

4 M8-1.25 X 25 hex Bolt Flange GR8.8

*nOT ALL hARDWARE IS USED*

3.1

3.2

2
Bumper 101010 Compatible *Sold Seperately*

1
3.3

©2023 Copyright Kappers Fabricating, Inc. All rights reserved

06/05/23

InSTALLATIOn InSTRUCTIOnS

Note: Make sure all hardware needed to complete this mount is in the package. Thoroughly read through and understand the instructions before installing.

Figure 1

1. Locate and remove the 4 bolts (A) that attach the bumper to the

A

machine, as shown in Figure 1. Keep the hardware nearby as

they will be reused. The bumper will not be installed again.

2. Place the top of the Fairlead Bracket (2) under the top tab of the Winch Mount (1). Secure with 3 Carriage Bolts (3.1) and Locknuts (3.2). See exploded diagram and Figure 2.

3. Place the assembled winch mount on the machine using the Figure 2

3.1

same bolt locations as the bumper. Reuse bolts (A) to secure the

mount to the frame as shown in Figure 2.

D

4. If you don’t have the bumper for this mount, the fairlead can be

A

installed on the fairlead bracket (2), using hardware provided

with the winch. A standard winch will use fairlead holes (B)

for installation. A wide winch will use fairlead holes (D) for

B

installation. See Figure 2.

1

2
5. If you have the bumper for this mount (sold seperately), it should

be installed with the fairlead. Use the bolts provided with the Figure 3 bumper to secure the bumper, and use the fairlead bolts supplied

with your winch to attach the fairlead.

C

· If you have a standard winch, use holes (C) to mount the bumper,

then attach the fairlead through holes (B) as shown in Figure 3.

· If you have a wide winch, use holes (E) to mount the bumper,

B

then attach the fairlead through holes (D) as shown in Figure 4.

6. Once the failead is installed and tightened, place the winch in the mount and secure it with the hardware that came with your winch. The rear bolts will go through plate 1 and then into the winch. The front bolts will go through plate 2, then 1, then into the winch. Do not over tighten your winch bolts, follow your winch manual for torque specs.

Figure 5

2

1

Part # 101010
Figure 4

Fairlead
D E

Winch hardware

Part # 101010

©2023 Copyright Kappers Fabricating, Inc. All rights reserved

Fairlead

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