Mean Well Npb-360 Series 360w Compact Size And Wide Output Range Charger Owner's Manual

Mean Well Npb-360 Series 360w Compact Size And Wide Output Range Charger Owner's Manual

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MEAN WELL NPB-360 Series 360W Compact Size and Wide Output Range Charger

MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-product-image

360W Compact Size and Wide Output Range Charger

NPB-360 Series

The NPB-360 series is a compact size and wide output range charger with UL62368-1, UL62368-1 BS EN/EN62368-1 IEC62368-1 TPTC004 AS/NZS60335-1/2-29, BS EN/EN60335-1/2-29, and IEC60335-1/2-29 certifications. The charger comes with TB, AD1, and XLR output connectors.

Specifications:

ModelNPB-360-12NPB-360-24NPB-360-48
Voltage Adjustable Range10.5 ~ 15.2V21 ~ 30V42 ~ 60V
Current Adjustable Range50% ~ 100%N/AN/A
Output Current (Typ.)20A12.8A6.4A
Max Power (Note.3)304W307.2W307.2W
Recommended Battery Capacity (Amp Hours) (Note.4)65 ~ 195AHN/AN/A
Leakage Current from Battery (Typ.)0.98/115VAC, PF>0.95/230VAC at full loadN/AN/A
Efficiency (Typ.)XLR: 87%; AD1: 87%; TB: 88.5%XLR: 91%; AD1: 91%; TB: 92%XLR: 92%; AD1: 92%
AC Current (Typ.)4.5A/115VAC 2.2A/230VAC3.6A/115VAC 1.8A/230VAC1.8A/115VAC 0.9A/230VAC
Inrush Current (Typ.) Cold Start50A at 230VACN/AN/A

Block Diagram:

Block Diagram of NPB-360

Function Manual:

  1. Charging Curve:
    • 2 or 3 stage selectable by DIP S.W. This series provides 2 or 3 stage charging curve. (Default 3 stage)
    • Charging Curve by DIP S.W:
      • 2 stage charging curve: Start Charge Voltage – V float; 100% CC
      • 3 stage charging curve: Start Charge Voltage – V boost – V float; 100% CC
    • Color of LED Loading Indicator:
      • Stage 1: Red; Constant Current
      • Stage 2: Float; Green; Constant Voltage; 10% CC
      • Stage 3: Green; Constant Current

Product Usage Instructions:

  1. Ensure that the charger is properly grounded before use.
  2. Connect the charger to the power source using the input connector.
  3. Connect the battery to the output connector (TB, AD1, or XLR) of the charger.
  4. Select the appropriate charging curve using the DIP S.W. (Default is 3 stage charging curve)
  5. Adjust the voltage and current as per your battery specification using the voltage and current adjustment knobs.
  6. Turn on the charger and monitor the LED loading indicator to ensure that the battery is being charged correctly.
  7. Once the charging is complete, turn off the charger and disconnect the battery and power source.

Features

  • 90~264Vac universal AC input, built-in PFC
  • Charger for compatible with lead-acid and li-ion batteries
  • Wide adjustable output range by VR
    • Charging voltage adjustable(10.5~15.2V. 21~30.4V, 42~60.8V
    • Charging current adjustable (50~ 100% rated current)
  • 2 or 3 stage selectable by DIP S. W
  • No load power consumption< 0.15W(AC S.W off)
  • Fan ON-OFF control (Depends on internal temperature)
  • -30°C~+70°C wide operating temperature
  • Protections: Short circuit / Over voltage /Over temperature / Battery reverse polarity protection
  • Comply with UL/EN62368-1 and EN60335-1/2-29 dual certification
  • Front panel LED indicator for charging status
  • 3 years warranty

Applications

  • Radio system backup solution
  • Electric scooter charger
  • Camping car
    • Buses
    • Heavy duty truck | Specialty vehicles
  • Surveillance system
  • Portable power tools

GTIN CODE

MW Search: https://waw.meanwell.com/sernceGlIN.aspx

Description

NPB-360 series is a 360W charger for compatible with lead-acid (Flooded, Gel, AGM) and li-ion(Lithium iron, lithium manganese) batteries. This product is a class I power unit (with FG), equipped with a standard IEC320-C14 AC inlet and two or three-stage charging control. The entire series supplies different models with output voltages ranging between 10.5VDC and 60.8VDC that can satisfy the demands for various types of batteries devices.

Model Encoding

MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-04.

TypeOutput ConnectorSafetyNote
XLR4 pin power pin  MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-05MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-08 (48V UL certificated same as TB Type)In Stock
AD1Anderson Equivalent ConnectorMEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-06In Stock
TBTerminal BlockMEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-07 

MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-09

In Stock

 

MODELNPB-360-12NPB-360-24NPB-360-48
=XLR, AD1, TB
OUTPUTBOOST CHARGE VOLTAGE(Vboost)(default)14.4V28.8V57.6V
FLOAT CHARGE VOLTAGE(Vfloat)(default)13.8V27.6V55.2V
VOLTAGE ADJUSTABLE RANGE10.5 ~ 15.2V21 ~ 30.4V42 ~ 60.8V
OUTPUT CURRENT(Typ.)  Note.520A12A6A
CURRENT ADJUSTABLE RANGE50% ~ 100%
MAX. POWER                      Note.3304W364.8W364.8W
RECOMMENDED BATTERY CAPACITY (AMP HOURS) Note.465 ~ 195AH40 ~ 125AH20 ~ 65AH
LEAKAGE CURRENT FROM BATTERY (Typ.)<1mA
INPUTVOLTAGE RANGE            Note.590 ~ 264VAC            127 ~ 370VDC
FREQUENCY RANGE47 ~ 63Hz
POWER FACTOR (Typ.)PF>0.98/115VAC, PF>0.95/230VAC at full load
 

EFFICIENCY (Typ.)

XLR87%91%92%
AD187%91%92%
TB88.5%92%92.5%
AC CURRENT (Typ.)4.5A/115VAC            2.2A/230VAC
INRUSH CURRENT (Typ.)COLD START 50A at 230VAC
LEAKAGE CURRENT<0.75mA/240VAC
PROTECTIONSHORT CIRCUIT               Note.6Protection type : Constant current limiting, charger will shutdown after 5 sec, re-power on to recover
OVER VOLTAGE16 ~ 20V32 ~ 40V64 ~ 75V
Protection type : Shut down and latch off o/p voltage, re-power on to recover
REVERSE POLARITYBy internal fuse open
OVER TEMPERATUREHiccup mode, recovers automatically after temperature goes down
FUNCTIONCHARGING CURVE2 or 3 stage adjustable by DIP S.W
FAN CONTROL (Typ.)Internal RTH3≧50℃ Fan ON, ≦45℃ Fan OFF
ENVIRONMENTWORKING TEMP.-30 ~ +70℃ (Refer to “Derating Curve”)
WORKING HUMIDITY20 ~ 95% RH non-condensing
STORAGE TEMP., HUMIDITY-40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT±0.05%/℃ (0 ~ 45℃)
VIBRATION10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY & EMC

(Note 7)

SAFETY STANDARDSCB IEC62368-1,IEC60335-1/2-29, Dekra BS EN/EN62368-1,BS EN/EN60335-1/2-29, UL62368-1, AS/NZS60335-1/2-29,

EAC TP TC 004 approved

WITHSTAND VOLTAGEI/P-O/P:3KVAC  I/P-FG:2KVAC  O/P-FG:0.5KVAC
ISOLATION RESISTANCEI/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
EMC EMISSIONParameterStandardTest Level / Note
ConductedBS EN/EN55032 (CISPR32),BS EN/EN55014-1Class B
RadiatedBS EN/EN55032 (CISPR32),BS EN/EN55014-1Class B
Harmonic CurrentBS EN/EN61000-3-2Class A
Voltage FlickerBS EN/EN61000-3-3—–
EMC IMMUNITYBS EN/EN55014-2,BS EN/EN55024,BS EN/EN55035
ParameterStandardTest Level / Note
ESDBS EN/EN61000-4-2Level 3, 8KV air ; Level 2, 4KV contact
RadiatedBS EN/EN61000-4-3Level 2, 3V/m
EFT / BurstBS EN/EN61000-4-4Level 2, 1KV
SurgeBS EN/EN61000-4-5Level 2, 1KV/Line-Line,Level 3, 2KV/Line-Earth
ConductedBS EN/EN61000-4-6Level 2, 3Vrms
Magnetic FieldBS EN/EN61000-4-8Level 1, 1A/m
Voltage Dips and InterruptionsBS EN/EN61000-4-11>95% dip 0.5 periods, 30% dip 25 periods,

>95% interruptions 250 periods

OTHERSMTBF1324.7K hrs. min.        Telcordia TR/SR-332 (Bell core) ;  173.9K hrs. min.         MIL-HDBK-217F (25℃)
DIMENSION182.7*96*49mm (L*W*H)
PACKING1.3Kg; 10pcs/ 14Kg / 1.13CUFT
NOTE
  1. Modification for charger specification may be required for different battery specification. Please contact battery vendor and MEAN WELL for details.
  2. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.
  3. Refer to derating curve.
  4. This is MEAN WELL’s suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation.
  5. Derating may be needed under low input voltages. Please check the derating curve for more details.
  6. This protection mechanism is specified for the case the short circuit occurs after the charger is turned on.
  7. The charger is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets MC directives. For guidance on how to perform these MC tests, please refer to “EMI testing of component power supplies.” (as available on http://www.meanwell.com) ⅚ Product Liability Disclaimer: For detailed information, please refer to httos://www.meanwell.com/serviceDisclaimer.aspx

https://www.meanwell.com/serviceDisclaimer.aspx

Block Diagram
MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-10

Derating Curve

MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-11

Static Characteristics

MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-12

Function Manual

  • Charging Curve
    2 or 3 stage selectable by DIP S.W ›
    This series provides 2 or 3 stage charging curve. (Default 3 stage)
    MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-131-2 Charging Curve by DIP S.W
    1. 2 stage charging curve
      MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-14MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-15
      StateNPB-360-12NPB-360-24NPB-360-48
      Constant Current20A12A6A
      Vfloat13.8V27.6V55.2V
      StateNPB-360-12NPB-360-24NPB-360-48
      Constant Current20A12A6A
      Vboost14.4V28.8V57.6V
      Vfloat13.8V27.6V55.2V

      O 2 stage charging cure is suitable for Li-ion batteries (lithium iron and lithium manganese). 3 stage charging cure is suitable for lead-acid batteries (flooded ‚Gel and AGM).

      MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-16

    2. Charging voltage adjustable by VR
      ModelNPB-360-12NPB-360-24NPB-360-48
      Output voltage adjustable range10.5~15.2V21~30.4V42~60.8V

      MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-17

    3. Charging current adjustable by VR
      ModelNPB-360-12NPB-360-24NPB-360-48
      Output current adjustable range10~20A6~12A3~6A

      MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-18

    4. Front panel LED indicators & Corresponding signal at function pins
      LEDDescription
       GreenFloat (stage 3) or Battery full
       RedCharging (stage 1 or stage 2)

Mechanical Specification

NPB-360-xx XLR/AD1 (Cable Type)
MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-19MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-20

NPB-360-xx TB (Terminal Block Type)

MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-21MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-22

Accessory List
Bracket  (Optional accessory, Should ordered separately

MW’s Order No.ItemQuantity
DGG2MHS012DMEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-234pcs/per model

Installation Diagram

MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-24MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-25

Plug Assignment
Standard Output Connector

4pin XLR

UNICABLE 89M103-4P or equivalent

MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-32PIN NO.OUTPUT
1,2+V
3,4-V
MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-05

 

AD1

housing: Anderson 1327(red), 1327G6(black) equivalent contacts: Anderson 261G2 (45A) equivalent

Red(+V)      MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-33                Black(-V)
MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-06

 

TB

DT-66-B11W-02 or equivalent Rating: 300V 40A

+VMEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-34-V
MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-07
  • Optional DC plug: (Available in customized )
Min. DIN 4 Pin with Lock (male)Type No.Pin Assignment
PIN No.Output(<7A)
MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-26 

R7B

1+Vo
2-Vo
3-Vo
4+Vo
DIN 3 Pin XLRType No.Pin Assignment
PIN No.Output(<10A)
MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-27 

XLR3

1+Vo
2+Vo
3-Vo
DIN 3 PinType No.Pin Assignment
PIN No.Output(<7A)
MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-28 

D3P

1+Vo
2-Vo
3-Vo
DIN 2 PinType No.Pin Assignment
PIN No.Output(<5A)
MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-29 

D2P

1-Vo
2+Vo
DIN 3 PinType No.Pin Assignment
PIN No.Output(<10A)
MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-30 

INL3

N+Vo
L-Vo
AMP  1-480702-0 (6.35mm) equivalentType No.Pin Assignment
PIN No.Output(<7A)
MEAN-WELL-NPB-360-Series-360W-Compact-Size-and-Wide-Output-Range-Charger-31

FG not connected to output connector

 

C4P

1+Vo
2+Vo
3-Vo
4-Vo

INSTALLATION MANUAL

Please refer to : http://www.meanwell.com/manual.html

References

Documents / Resouces

Download manual
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