Mean Well Npp-450 Ultra Wide Output Range Battery Charger & Power Supply Instruction Manual (+ PDF)

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1 MEAN WELL NPP-450 Ultra Wide Output Range Battery Charger & Power Supply

5 Mechanical Specification

5.1 Accessory List

5.2 INSTALLATION MANUAL

6 Documents / Resources

6.1 References

7 Related Posts

MEAN WELL NPP-450 Ultra Wide Output Range Battery Charger & Power Supply

Features

Mulit-function single unit battery charger or power supply operation modes selectable
Output voltage and current adjustable via potentiometer
3-stage charging curve for charging mode
-30~+70℃ wide operating temperature
Multiple protections: Short circuit / Over load / Over voltage / Over temperature
Thermal controlled DC fan for noise reduction
Remote ON-OFF control
Comply with 62368-1+60335-1/-2-29 dual certification
Suitable for lead-acid (Pb) batteries
Carry handle accessory available (Order NO.:DS-Carry handle, sold separately)
3 years warranty

Applications

Radio system backup solution
Electric scooter charger
Camping car、Buses、Heavy duty truck、 Specialty vehicles
Surveillance system
Industrial automation machinery
Industrial control system
Mechanical and electrical equipment

Description

NPP-450 is a miniaturized dual-purpose charger and power supply. In addition to being used as a three- stage charger for lead-acid batteries, it can also be used as a constant voltage output power supply to drive general load. The operating mode can be quickly switched by plugging or unplugging a connector on the front panel. Other features include: ultra-wide voltage output, adjustable voltage via VR on the panel (10.5~21V, 21~42V, 42~80V, 54~100V), adjustable charging current (50~100%), built-in intelligent fan with variable speed based on temperature to reduce noise and extend fan lifetime, – 30~+70° C wide operating temperature, suitability for use in different environments, built-in remote ON/OFF control, compliance to IEC/EN/UL62368-1 and household EN60335-1/-2-29 dual safety, multiple built-in protections, and 3-year warranty. The NPP-450 is truly an intelligent, safe, and reliable universal dual-purpose charger and power supply with outstanding cost performance

Model Encoding

SPECIFICATION for Battery Charger mode (Default)

MODEL		NPP-450-12	NPP-450-24		NPP-450-48		NPP-450-72
OUTPUT	BOOST CHARGE VOLTAGE(Vboost)(default)	14.4V	28.8V		57.6V		72V
	FLOAT CHARGE VOLTAGE(Vfloat)(default)	13.8V	27.6V		55.2V		69V
	VOLTAGE ADJUSTABLE RANGE	10.5 ~ 21V	21 ~ 42V		42 ~ 80V		54 ~ 100V
		By built-in potentionmeter
	MAX. OUTPUT CURRENT(CC)	25A	13.5A		6.8A		5.5A
	CURRENT ADJUSTABLE RANGE Note.3	12.5 ~ 25A	6.75 ~ 13.5A		3.4 ~ 6.8A		2.75 ~ 5.5A
		By built-in potentionmeter
	MAX. POWER	420W	453.6W		456.96W		462W
	RECOMMENDED BATTERY CAPACITY (AMP HOURS) Note.4	90 ~ 300AH	45 ~ 155AH		24 ~ 80AH		19 ~ 64AH
INPUT	VOLTAGE RANGE Note.5	90 ~ 264VAC 127 ~ 370VDC
	FREQUENCY RANGE	47 ~ 63Hz
	POWER FACTOR (Typ.)	PF>0.98/115VAC, PF>0.95/230VAC at full load
	EFFICIENCY (Typ.) Note.6	92%	93%		93%		93%
	AC CURRENT (Typ.)	4.5A/115VAC 2.2A/230VAC
	INRUSH CURRENT (Typ.)	COLD START 50A at 230VAC
PROTECTION	SHORT CIRCUIT Note.7	Protection type : Constant current limiting, charger will shutdown after 5 sec, re-power on to recover
	OVER VOLTAGE	21.5 ~ 26V	43 ~ 52V		82 ~ 100V		102 ~ 120V
		Protection type : Shut down and latch off o/p voltage, re-power on to recover
	OVER TEMPERATURE	Shut down O/P voltage, recovers automatically after temperature goes down
FUNCTION	CHARGING STAGE	3 stage only
	CHARGER OK SIGNAL	The TTL signal out, Charger OK = H(4.5 ~ 5.5V) ; Charger failure or protection status =L( -0.5 ~ +0.5V)
	BATTERY FULL SIGNAL	The TTL signal out, Battery full = H(4.5 ~ 5.5V ); Charging = L(-0.5 ~ +0.5V)
	REMOTE CONTROL	Open : Charger stop charging Short : Charger normal work
	FAN SPEED CONTROL	Depends on internal temperature
ENVIRONMENT	WORKING TEMP.	-30 ~ +70℃ (Refer to “Derating Curve”)
	WORKING HUMIDITY	20 ~ 95% RH non-condensing
	STORAGE TEMP., HUMIDITY	-40 ~ +85℃, 10 ~ 95% RH non-condensing
	TEMP. COEFFICIENT	±0.05%/℃ (0 ~ 50℃)
	VIBRATION	10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY & EMC (Note 8)	SAFETY STANDARDS	CB IEC62368-1,IEC60335-1/2-29, Dekra BS EN/EN62368-1,BS EN/EN60335-1/2-29, UL62368-1, EAC TP TC 004 approved
	WITHSTAND VOLTAGE	I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC
	ISOLATION RESISTANCE	I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
	EMC EMISSION	Parameter		Standard		Test Level / Note
		Conducted		BS EN/EN55032 (CISPR32),BS EN/EN55014-1		Class B
		Radiated		BS EN/EN55032 (CISPR32),BS EN/EN55014-1		Class B
		Harmonic Current		BS EN/EN61000-3-2		Class A
		Voltage Flicker		BS EN/EN61000-3-3		—–
	EMC IMMUNITY	BS EN/EN61000-6-2
		Parameter		Standard		Test Level / Note
		ESD		BS EN/EN61000-4-2		Level 3, 8KV air ; Level 2, 4KV contact
		Radiated		BS EN/EN61000-4-3		Level 2, 3V/m
		EFT / Burst		BS EN/EN61000-4-4		Level 2, 1KV
		Surge		BS EN/EN61000-4-5		Level 2, 1KV/Line-Line,Level 3, 2KV/Line-Earth
		Conducted		BS EN/EN61000-4-6		Level 2, 3Vrms
		Magnetic Field		BS EN/EN61000-4-8		Level 1, 1A/m
		Voltage Dips and Interruptions		BS EN/EN61000-4-11		>95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods
OTHERS	MTBF	352.3K hrs min. Telcordia SR-332 (Bellcore) ; 118.5K hrs min. MIL-HDBK-217F (25℃)
	DIMENSION	20513055mm (LWH)
	PACKING	1.02Kg; 8pcs/ 10Kg / 1.71CUFT
NOTE	Modification for charger specification may be required for different battery specification. Please contact battery vendor and MEAN WELL for details. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature. Float charge voltage(Vfloat) adjustable via potentiomerter in battery charger mode. This is MEAN WELL’s suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation. Derating may be needed under low input voltages. Please check the derating curve for more details. The efficiency is measured at 16.8V charge voltage(12V model), 33.6V charge voltage(24V model), 67.2V charge voltage(48V model), 84V charge voltage(72V model). This protection mechanism is specified for the case the short circuit occurs after the charger is turned on. The charger is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 600mm*900mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.” (as available on http://www.meanwell.com) The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft). Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

SPECIFICATION for Power Supply mode (Selectable via pin3 & 4 jumper of 14pins connector on panel)

MODEL		NPP-450-12	NPP-450-24		NPP-450-48		NPP-450-72
OUTPUT	DC VOLTAGE	14.4V	28.8V		57.6V		72V
	VOLTAGE ADJUSTABLE RANGE	10.5 ~ 21V	21 ~ 42V		42 ~ 80V		54 ~ 100V
		By built-in potentionmeter
	CURRENT ADJUSTABLE RANGE	12.5 ~ 25A	6.75 ~ 13.5A		3.4 ~ 6.8A		2.75 ~ 5.5A
	RATED CURRENT	25A	13.5A		6.8A		5.5A
	RATED POWER	420W	453.6W		457W		462W
	RIPPLE & NOISE(max.)	180mVp-p	300mVp-p		480mVp-p		600mVp-p
	VOLTAGE TOLERANCE	±1.0%	±1.0%		±1.0%		±1.0%
	LINE REGULATION	±0.5%	±0.5%		±0.5%		±0.5%
	LOAD REGULATION	±1.0%	±1.0%		±0.5%		±0.5%
	SETUP, RISE TIME	1800ms, 60ms/230VAC at full load
	HOLD UP TIME (Typ.)	16ms/230VAC at 75% load 10ms/230VAC at full load
INPUT	VOLTAGE RANGE Note.3	90 ~ 264VAC 127 ~ 370VDC
	FREQUENCY RANGE	47 ~ 63Hz
	POWER FACTOR (Typ.)	PF>0.98/115VAC, PF>0.95/230VAC at full load
	EFFICIENCY (Typ.)	92%	93%		93%		93%
	AC CURRENT (Typ.)	4.5A/115VAC 2.2A/230VAC
	INRUSH CURRENT (Typ.)	COLD START 50A at 230VAC
PROTECTION	OVERLOAD	105 ~ 115% rated output power
		Protection type : Constant current limiting, unit will shutdown after 5 sec, re-power on to recover
	SHORT CURRENT	Protection type : Constant current limiting, unit will shutdown after 5 sec, re-power on to recover
	OVER VOLTAGE	21.5 ~ 26V	43 ~ 52V		82 ~ 100V		102 ~ 120V
		Protection type : Shut down and latch off o/p voltage, re-power on to recover
	OVER TEMPERATURE	Shut down O/P voltage, recovers automatically after temperature goes down
FUNCTION	REMOTE CONTROL	Open : Power OFF Short : Power ON
	DC OK	The TTL signal out, DC OK = H(4.5 ~ 5.5V) ; Power supply failure or protection = L(-0.5 ~ +0.5V)
	FAN SPEED CONTROL	Depends on internal temperature
ENVIRONMENT	WORKING TEMP.	-30 ~ +70℃ (Refer to “Derating Curve”)
	WORKING HUMIDITY	20 ~ 95% RH non-condensing
	STORAGE TEMP., HUMIDITY	-40 ~ +85℃, 10 ~ 95% RH non-condensing
	TEMP. COEFFICIENT	±0.05%/℃ (0 ~ 50℃)
	VIBRATION	10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY & EMC (Note 4)	SAFETY STANDARDS	CB IEC62368-1,IEC60335-1/2-29, Dekra BS EN/EN62368-1,BS EN/EN60335-1/2-29, UL62368-1, EAC TP TC 004 approved
	WITHSTAND VOLTAGE	I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC
	ISOLATION RESISTANCE	I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
	EMC EMISSION	Parameter		Standard		Test Level / Note
		Conducted		BS EN/EN55032 (CISPR32),BS EN/EN55014-1		Class B
		Radiated		BS EN/EN55032 (CISPR32),BS EN/EN55014-1		Class B
		Harmonic Current		BS EN/EN61000-3-2		Class A
		Voltage Flicker		BS EN/EN61000-3-3		—–
	EMC IMMUNITY	BS EN/EN61000-6-2
		Parameter		Standard		Test Level / Note
		ESD		BS EN/EN61000-4-2		Level 3, 8KV air ; Level 2, 4KV contact
		Radiated		BS EN/EN61000-4-3		Level 2, 3V/m
		EFT / Burst		BS EN/EN61000-4-4		Level 2, 1KV
		Surge		BS EN/EN61000-4-5		Level 2, 1KV/Line-Line,Level 3, 2KV/Line-Earth
		Conducted		BS EN/EN61000-4-6		Level 2, 3Vrms
		Magnetic Field		BS EN/EN61000-4-8		Level 1, 1A/m
		Voltage Dips and Interruptions		BS EN/EN61000-4-11		>95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods
OTHERS	MTBF	352.3K hrs min. Telcordia SR-332 (Bellcore) ; 118.5K hrs min. MIL-HDBK-217F (25℃)
	DIMENSION	20513055mm (LWH)
	PACKING	1.02Kg; 8pcs/ 10Kg / 1.71CUFT
NOTE	Modification for charger specification may be required for different battery specification. Please contact battery vendor and MEAN WELL for details. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature. Derating may be needed under low input voltages. Please check the derating curve for more details. The PSU is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 600mm*900mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.” (as available on http://www.meanwell.com) The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft). ※ Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

Block Diagram

Derating Curve

Function Manual

Battery Charger or Power Supply Operation modes selectable via pin3 and pin4 jumper
Between pin3 and pin4 Operation modes
Jumper connected Power supply mode
Jumper removed Battery charger mode (Default)
Charging Curve (Charging Mode)
State NPP-450-12 NPP-450-24 NPP-450-48 NPP-450-72
Constant Current 25A 13.5A 6.8A 5.5A
Vboost 14.4V 28.8V 57.6V 72V
Vfloat 13.8V 27.6V 55.2V 69V
Charger OK / DC OK Signal
Charger OK / DC OK signal is a TTL level signal. The maximum sourcing current is 10mA
Charger OK / DC OK signal Charger status
“High” : 4.5 ~ 5.5V Work normally
“Low” : -0.5 ~ 0.5V Failure or protection function activated
Remote ON-OFF Control
The NPP-450 can be turned ON/OFF by using the “Remote Control” function.
Between pin7 remote ON-OFF and pin8 +12Vaux Charger status
Short ( Pin 7 = 10.8 ~ 13.2V) ON (Default)
Open ( Pin 7 = -0.5 ~ 0.5V) OFF

Mechanical Specification

Connector Pin No. Assignment : HRS DF11-14DP-2DS or equivalent

Pin No.	Assignment	Mating Housing	Terminal
1,2,11~14	NC	HRS DF11-14DS or equivalent	HRS DF11-**SC or equivalent
3,4	Battery Charger or Power Supply mode selectable
5	Battery Full
6	Charger OK (Charger mode) or DC OK (Power supply mode)
7	Remote ON-OFF
8	+12V-AUX
9,10	GND-AUX

LED Status Table
Charger (Default)
LED Indicator Status
Green Float stage (stage 3) or full charged
Red Charging (stage 1 or stage 2)
No Light Abnormal
Power supply mode
LED Indicator Status
Green Normal working
No Light Abnormal
Control Pin No. Assignment : HRS DF11-14DP-2DS or equivalent
Mating Housing HRS DF11-14DS or equivalent
Terminal HRS DF11-**SC or equivalent

Pin No.	Function	Description
1,2,11~14	NC	—–
3,4	Battery charger / Power supply	Open: Battery charger, Color of LED loading indicator: Reference to battery charger. Short: Power supply, Color of LED loading indicator :Green.
5	Battery Full	Battery Full Signal, referenced to GND-AUX(Pin 9 & 10). The Signal is a TTL level signal. The maximum sourcing current is 10mA and only for output.(Note.2) Low (-0.5 ~ 0.5V) : When the battery is charging. High (4.5 ~ 5.5V) : When the battery is full.
6	Charger OK / DC OK	Charger OK / DC OK Signal, referenced to GND-AUX(Pin 9 & 10). The Signal is a TTL level signal. The maximum sourcing current is 10mA and only for output.(Note.2) Low (-0.5 ~ 0.5V) : When the charger fails or the protect function is activating. High (4.5 ~ 5.5V) : When the charger is working properly.
7	Remote ON-OFF	Remote charger ON/OFF Function. The charger can turn the output ON/OFF by dry contact between Remote ON-OFF and +12V-AUX.(Note.2) Short (10.8 ~ 13.2V) : Charger ON ; Open(-0.5 ~ 0.5V) : Charger OFF ; The maximum input voltage is 13.2V.
8	+12V-AUX	It is controlled by the Remote ON-OFF control.
9,10	GND-AUX	The signal return is isolated from the output terminal. (+V & -V)

Note1: Non-isolated signal, referenced to [GND(signal)].
Note2: Isolated signal, referenced to GND-AUX

Accessory List

Battery Charger or Power Supply mode of pin 3 and pin 4 mating pin along with NPP-450 (Standard accessory)

Pin 3 and Pin 4 mating pin	Quantity
1FF1HMJ20-020-95BS or equivalent	1

Carry handle (Optional accessory, battery charger and pull handle should be ordered seperately)

MW’s Order No.	Item		Quantity
DS-Carry Handle	1	Handle	1
	2	Foot pad	4
	3	Screw	2

Handle
Foot pad

INSTALLATION MANUAL

Please refer to : http://www.meanwell.com/manual.html

Mean Well Npp-450 Ultra Wide Output Range Battery Charger & Power Supply Instruction Manual

MEAN WELL NPP-450 Ultra Wide Output Range Battery Charger & Power Supply

Features

Applications

Description

Model Encoding

Block Diagram

Derating Curve

Function Manual

Mechanical Specification

Accessory List

INSTALLATION MANUAL

References

Documents / Resouces

Related Manuals

Charger OK / DC OK signal	Charger status
“High” : 4.5 ~ 5.5V	Work normally
“Low” : -0.5 ~ 0.5V	Failure or protection function activated

Charger (Default)
LED Indicator	Status
Green	Float stage (stage 3) or full charged
Red	Charging (stage 1 or stage 2)
No Light	Abnormal
Power supply mode
LED Indicator	Status
Green	Normal working
No Light	Abnormal

MEAN WELL NPP-450 Ultra Wide Output Range Battery Charger &amp; Power Supply

Features

Applications

Description

Model Encoding

Block Diagram

Derating Curve

Function Manual

Mechanical Specification

Accessory List

INSTALLATION MANUAL

References

Documents / Resouces

Related Manuals

MEAN WELL NPP-450 Ultra Wide Output Range Battery Charger & Power Supply