Johnson Controls Vp1000 Series Pressure Independent Control Valve Instruction Manual

Johnson Controls Vp1000 Series Pressure Independent Control Valve Instruction Manual

Johnson Controls logoVP1000 Compact Globe (Axial) 1/2 Inch to 1 1/4 Inch
(DN15-DN32)
Pressure Independent Control Valve
Instruction Manual
Johnson Controls VP1000 Series Pressure Independent Control Valve

VP1000 Series Pressure Independent Control Valve

Johnson Controls VP1000 Series Pressure Independent Control Valve - icon1 Johnson Controls does not accept any liability for improper or wrong use of this product. Proper water treatment is recommended; refer to the VDI 2035 Guideline. Furthermore, maximum iron oxide in the water passing through control valve (PICV) should not exceed 25 mg/L (25 ppm). To ensure the main pipework is cleaned appropriately, flushing by-passes should be used without flushing through the pressure regulator of the Pressure Independent Control Valve.

Mounting considerations for the technician

For more information about the VA-748x Electric Valve Actuators, see the latest revision of the installation instructions.
All VA-748x Series Electric Valve Actuators ship from the factory in the fully up position. If you have purchased the valve and actuator separately, before mounting the actuator, you must note the following:

  • Do not remove the mounting instruction tag attached to the actuator body.
  • Do not use the actuator as a lever to thread the valve body onto the piping.
  • Ensure that the actuator is free from thermal insulating material.
  • Allow a minimum clearance of 7/8 in. (22mm) above the actuator body.
  • If the actuator was powered before mounting on the valve, you must return the actuator to its original upright position before proceeding.
  • The actuator must be independently mounted in a vertical or horizontal position.

Johnson Controls VP1000 Series Pressure Independent Control Valve - fig1Maintenance and cleaning

During valve cleaning operations, use a damp cloth as detergents, solvents or chemical product that may seriously damage or compromise the proper functioning and reliability of the valve and actuator.

Dimensions

Johnson Controls VP1000 Series Pressure Independent Control Valve - fig2

Table 1: Valve dimensions mm.

Valve sizeABCDEF
VP10xHAA1/2” DN15288314.580.59536
VP10xHDA1/2” DN15288314.580.59536
VP10xHDC1/2” DN15288514.593.511853
VP10xJAJ3/4” DN20288817.59811856
VP10xJDB3/4” DN20288817.59811856
VP10xKDD1” DN2541992410818260
VP10xKDE1” DN2541992410818260
VP10xLDF1 1/4” DN32411133012019476

Johnson Controls VP1000 Series Pressure Independent Control Valve - fig3Table 2: Valve with VA-748x Series Actuator dimensions mm

Valve sizeABCDEFG
VP10xHAA1/2” DN1580.514514.580.59510637
VP10xHDA1/2” DN1580.514514.580.59510637
VP10xHDC1/2” DN1580.514714.593.5118110.553
VP10xJAJ3/4” DN2080.515017.598118112.556
VP10xJDB3/4” DN2080.515017.598118112.556
VP10xKDD1” DN258315523.510818260
VP10xKDE1” DN258315523.510818260
VP10xLDF1 1/4” DN32881693012019476

Johnson Controls VP1000 Series Pressure Independent Control Valve - fig4Table 3: Valve with VA-709x Series Actuator dimensions mm, DN15 and DN20 only

Valve sizeABCDEFG
VP10xHAA1/2” DN157412714.580.59510636
VP10xHDA1/2” DN157412714.580.59510636
VP10xHDC1/2” DN157412914.593.5118110.553
VP10xJAJ3/4” DN207413217.598118112.556
VP10xJDB3/4” DN207413217.598118112.556

Johnson Controls VP1000 Series Pressure Independent Control Valve - fig5Table 4: Valve with VA-708x Series Actuator dimensions mm, DN15 and DN20 only

Valve sizeABCDEFG
VP10xHAA1/2” DN1564.512014.580.59510636
VP10xHDA1/2” DN1564.512014.580.59510636
VP10xHDC1/2” DN1564.512214.593.5118110.553
VP10xJAJ3/4” DN2064.512517.598118112.556
VP10xJDB3/4” DN2064.512517.598118112.556

Flow direction

The following diagram illustrates the flow direction. Use this diagram as a guide for attaching the actuator. If flow reversal cannot be avoided, mount a check valve. See Table
6 for the minimum differential pressure required.
Johnson Controls VP1000 Series Pressure Independent Control Valve - icon1 Mounting in the wrong direction may damage the system and the valve.

Johnson Controls VP1000 Series Pressure Independent Control Valve - fig6

Flow rate settings

Table 5: VP10xHxx, VP10xJxx, VP10xKxx and VP10xLxx

VP10xHAAVP10xHDAVP10xHDCVP10xJAJVP10xJDBVP10xKDDVP10xKDEVP10xJDB
Pre-settingFlow l/hFlow l/hFlow l/hFlow l/hFlow l/hFlow l/hFlow l/hFlow l/h
915045085010001850250033005200
8133.54087748971734220230464680
71143586897821548187526824164
699.52816066781320157722653582
5852194965641080130418492880
471179393442846104813872220
3551353313596247988841578
239.5942652784925605431026
11953157154276339173540
0.593262.54517416576265
000000000

Pre-setting the maximum flow

Johnson Controls VP1000 Series Pressure Independent Control Valve - fig7Johnson Controls VP1000 Series Pressure Independent Control Valve - fig8

Measuring differential pressure

To ensure that the valve is working in the operating range, measure the differential pressure across the valve. The valve is in the operating range if the value at P1-P2 (ΔP) is higher than the start up value. If the ΔP measured value is lower than the start up value, then the valve works as a fixed orifice valve. Use the following table as reference for minimum differential pressure requirements. See Table 6 for minimum differential pressure requirements for each valve model.

Table 6: Minimum differential pressure requirements

Johnson Controls VP1000 Series Pressure Independent Control Valve - fig9

Valve codesStart-up ΔP
VP10xHxx
VP10xHAA25 kPa
VP10xHDA35 kPa
VP10xHDC25 kPa
VP10xJxx
VP10xJAJ30 kPa
VP10xJDB35 kPa
VP10xKxx
VP10xKDD30 kPa
VP10xKDE30 kPa
VP10xLxx
VP10xLDF35 kPa

Mounting the electro-mechanical actuator

The following instructions apply only to valves and actuators sold separately, and are not required for actuator assemblies.
Note: When mounting the actuator, ensure that it is in the upright position.Johnson Controls VP1000 Series Pressure Independent Control Valve - fig10Johnson Controls VP1000 Series Pressure Independent Control Valve - fig11

Note: For VA-748x, VA-708x and VA-709x literature visit www.solutionnavigator.com

Technical specifications

Table 1: VP10x Hxx 1/2” (DN15)

VP10xHAAVP10xHDAVP10xHDC
Flow rate max. (100% water)150 l/h450l/h850 l/h
ServiceWater or water-glycol mixture (up to 50% glycol), quality to VDI 2035
Accuracy up to 15 PSID = 100 kPa± 5%
Minimum ΔP for start-up25 kPa35 kPa25 kPa
Maximum ΔP600 kPa
Maximum working pressure2500 kPa
Close off pressure689 kPa
Temperature-10 to 120 °C
ConnectionRp 1/2” F
LeakageANSI Class IV IEC 60534-4
ComplianceJohnson Controls declares that these products are in compliance with the essential requirements and other relevant provisions of the PED (Pressure Equipment Directive) 2014/68/ UE (Paragraph 4, comma 3).
CE Marking is not applicable. ROHS (95/2002/CE)

Table 2: VP10x Jxx 3/4” (DN20)

VP10xJAJVP10xJDB
Flow rate max. (100% water)1,000 l/h1,850 l/h
ServiceWater or water-glycol mixture (up to 50% glycol), quality to VDI 2035
Accuracy up to 15 PSID = 100 kPa± 5%
Minimum ΔP for start-up30 kPa35 kPa
Maximum ΔP600 kPa
Maximum working pressure2500 kPa
Close off pressure689 kPa
Temperature-10 to 120 °C
ConnectionRp 3/4” F
LeakageANSI Class IV IEC 60534-4
ComplianceJohnson Controls declares that these products are in compliance with the essential requirements and other relevant provisions of the PED (Pressure Equipment Directive) 2014/68/UE (Paragraph 4, comma 3). CE Marking is not applicable.
ROHS (95/2002/CE)

Table 3: VP10x Kxx 1” (DN25) and VP10x Lxx 1 1/4” (DN32)

VP10xKDDVP10xKDEVP10xLDF
Flow rate max. (100% water)2500 l/h3300 l/h5200 l/h
ServiceWater or water-glycol mixture (up to 50% glycol), quality to VDI 2035
Accuracy up to 15 PSID = 100 kPa± 5%
Minimum ΔP for start-up30 kPa30 kPa35 kPa
Maximum ΔP600 kPa
Maximum working pressure2500 kPa
Close off pressure689 kPa
Temperature-10 to 120 °C
ConnectionRp 1” FRC 1 1/4” F
LeakageANSI Class IV IEC 60534-4
ComplianceJohnson Controls declares that these products are in compliance with the essential requirements and other relevant provisions of the PED (Pressure Equipment Directive) 2014/68/UE (Paragraph 4, comma 3).
CE Marking is not applicable. ROHS (95/2002/CE)

BLAUPUNKT MS46BT Bluetooth CD-MP3 player with FM and USB - icon 3 WARNING This product is made of copper alloy, which contains lead.
The product is therefore not to be used on drinking water.
BLAUPUNKT MS46BT Bluetooth CD-MP3 player with FM and USB - icon 3 WARNING This product can expose you to chemicals including lead, which is known to the State of California to cause cancer, birth defects, or other reproductive harm. For more information, go to www.P65Warnings.ca.gov.

WARNING: BRASS MAY CONTAIN LEAD
To fulfill our obligations towards Article 33, in accordance to the European REACH Regulation No 1907/2006 EC, we hereby inform you that this article contains the following Substances of Very High Concern mentioned on the Candidate list:

  • Lead
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References

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