Panduit Heat Shrink Insulation Copper Compression Connector Instruction Manual

Panduit Heat Shrink Insulation Copper Compression Connector Instruction Manual

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PANDUIT Heat Shrink Insulation Copper Compression Connector

PANDUIT-Heat-Shrink-Insulation-Copper-Compression-product

COPPER COMPRESSION CONNECTOR INSTALLATION

  1. .Use a connector marked for the wire size and wire material to be used. NEVER Use a copper connector on aluminum wire.
  2. Strip wire insulation to approximate length shown on tool chart. DO NOT nick or ring the condUctor sfrands.
  3. Clean the wire.
  4. Insert stripped wire into connector until the wire stops.
  5. Use tool chart on reverse side of this sheet to: a) select crimp tool to terminate part, b) select crimp die lisfed under fool selection by matching crimp die color Code and die index number or crimp die To color bdnds and dle indexX number marked on connecfor C) Nofe number of crimps fo be placed in connector is shown in () next to die color code and die index number in tool chart. d) Crimp ConnecTOr by placing first crimp in barrel near tne Tongue of tne lUg or wire stop in the splice and place sUCCessive crimps in the barel of the connector working towards the wire entry. Evenly space crimps on barel of the Connector using barrel stripes as a guide. Barrel sfripes do nof designate the number of crimps fo be placed in barrel of fhe connector.
  6. After crimping, inspect for sharp edges, flash or burrs and remove if present.

HEAT SHRINK INSULATION INSTRUCTION

  1. Refer to Panduit catalog or www.panduit.com for heat shrink material information, fubing size, voltage rafting, and shrink temperature.
  2. Cut tubing to length allowing insulation coverage as desired. Allowa minimum of 1-1/2″ inch overlap on wire insulation.
  3. Shrink with a standard propane torch or heatgun, MOVING FROM CRIMPED PORTION OF CONNECTOR TOWARD INSULATED WIRE. Adhesive flow af ends indicate shrinkage complete.

Tool Chart for Compression Connectors
Types LCAX, LCAXN, LCDX, LCDXN, LCEX, LCJX, and SCSX with Copper Cable

        CT-3 80
 

 

 

Panduit Part Number

 

 

 

Std. Wire Size

 

 

 

Cable Classes

 

 

Wire Strip Length (In.)

 

CT- 700G)

A

See Tool List Below

B

See Tool List Below

C

See Tool List Below

CT-3 80/INT CT-3 80/U CT-3 80/AUS CT-3 80/TO

Uni-Die™

        Dieless Tool
     

Die Part Number/Color Code and Die Index Number/(Number of Crimps)

 

LCA 8, LCD 8,

LCD N8**, LCE 8, LC 8

 

 

#8 SOL

#8 STR

#6 SOL

 

 

Compact, B, G, , I, , M, Locomotive (DLO)

MIL-W-5086*

 

1/2

 

 

 

Red P21 (2)

 

 

CD-2001-8

Red P21 (1)

 

 

CD-2001-8

Red P21 (1)

 

 

CD- 20-8

Red P21 (1)

 

 

 

Std. (1)

 

SCS 8

 

/16

 

 

LCA 6, LCD 6, LCD N6, LCE 6 LC 6, SCS 6

 

 

#6 AWG

 

 

Compact, B, G, , I, , M, Locomotive (DLO)

MIL-W-5086*

 

 

/16

 

 

Blue P24 (2)

 

 

CD-2001-6

Blue P24 (1)

 

 

CD-2001-6

Blue P24 (1)

 

 

CD- 20-6

Blue P24 (1)

 

 

Std. (1)

 

 

 

LCA 4, LCD 4, LCD N4, LCE 4 LC 4, SCS 4

 

 

#4 AWG

 

Compact, B, G, , I, , M MIL-W-5086*

 

 

 

 

5/8

 

 

 

Gray P2 (2)

 

 

 

CD-2001-4

Gray P2 (1)

 

 

 

CD-2001-4

Gray P2 (1)

 

 

 

CD- 20-4

Gray P2 (1)

 

 

 

Std. (1)

 

#5, #4, #3

 

Locomotive (DLO)

 

LCA 2, LCD 2, LCD N2,

LCE 2, LC 2

 

 

#2 AWG

 

 

Compact, B, G, , I, , M, Locomotive (DLO)

 

 

11/16

 

 

Brown P33 (2)

 

CD-2001-2

Brown P33 (1)

 

CD-2001-2

Brown P33 (1)

 

CD- 20-2

Brown P33 (1)

 

 

Std. (1)

 

LCA 1, LCD 1, LCD N1,

LCE 1, LC 1

 

 

#1 AWG

 

Compact, B, G, , I, , M, Locomotive (DLO)

 

 

3/4

 

 

 

 

CD-2001-1

Green P3 (1)

 

CD-2001-1

Green P3 (1)

 

CD- 20-1

Green P3 (1)

 

Std. (1)

 

LCA 1/0, LCA N1/0, LCD 1/0, LCD N1/0,

LCE 1/0, LC 1/0

 

 

1/0 AWG

 

Compact, B, G, , I, , M, Locomotive (DLO)

 

 

3/4

 

 

 

 

CD-2001-1/0

Pink P42 (2)

 

CD-2001-1/0

Pink P42 (2)

 

CD- 20-1/0

Pink P42 (1)

 

Std. (1)

 

 

LCA 2/0, LCA N2/0,LCD 2/0, LCD N2/0, LCE 2/0, LC 2/0, SCS 2/0

 

 

2/0 AWG

 

 

Compact, B, G, , I, , M, Locomotive (DLO)

MIL-W-5086*

 

 

/8

 

 

 

 

 

CD-2001-2/0

Black P45 (2)

 

 

CD-2001-2/0

Black P45 (2)

 

 

CD- 20-2/0

Black P45 (1)

 

 

Std. (1)

 

LCA 3/0, LCA N3/0, LCD 3/0, LCD N3/0,

LCE 3/0, LC 3/0

 

 

3/0 AWG

 

 

Compact, B, G, , I, , M, Locomotive (DLO)

 

 

1

 

 

 

 

CD-2001-3/0

Orange P50 (2)

 

CD-2001-3/0

Orange P50 (2)

 

CD- 20-3/0

Orange P50 (1)

 

 

Std. (1)

  • the crimp die pockets are infegrafed info the fool frame. CD-920 dies can be Used with CT-940CH and CT-2940 tools with die adapter SCSX Parts Only
  • LCDXN8 to only be used with #8 STR wire
  • CT-3001/ST, CT-3001/STINT, CT-3001/STUK, CT-3001/STAUS, CT-3001/TO
    CT-2001, CT-2001/L, CT-2001/LE, CT-2002, CT-2002/L, CT-3001, CT-3001/E,, CT-3001/CCP, CT-3001/CCPINT, CT-3001/CCPUK, CT 3001/CCPAUS, CT-3001/CPTO
  • CT-920, CT-920/CV, CT-920CH, CT-920CH/CV, CT-920CH/CCP, CT-930, CT-930CH, CT-940CH, CT-2920, CT-2920/CCP, CT-2920/CCPINT, CT 2920/CCPUK, CT-2920/CCPAUS, CI-2920/CCPTO, CT-2930, CT-2930/L, CT2930/LE, CT-2931, CT-2931/ST, CT-2931/STINT, CT-2931/STUK,
  • CT-2931/STAUS, CT-2931/TO, CT-2931/STCV, CT-2931/STCVINT, CT-2931/STCVUK, CT-2931/STCVAUS, CT-2931/CVTO, CT-29409, CT-2940/LO, CT-2940/LE®, CT-2940/STO, CT-2940/STINTO, CT-2940/STUKO, CT-2940/STAUS, CT-2940/TO0

Tool Chart for Compression Connectors Types LCAX, LCAXN, LCDX, LCDXN, LCEX, LCJX, and SCSX with Copper Cable

 

 

 

 

Panduit Part Number

 

 

 

Std. Wire Size AWG

 

 

 

 

Cable Classes

 

 

 

 

Wire Strip Length (In.)

 

 

 

CT- 700G)

A

See Tool List Below

B

See Tool List Below

C

See Tool List Below

CT-3 80 CT-3 80/INT CT-3 80/U CT-3 80/AUS CT-3 80/TO

Uni-Die™ Dieless Tool

 

Die Part Number/Color Code and Die Index Number/(Number of Crimps)

LCA 4/0, LCA N4/0, LCD 4/0, LCD N4/0,

LCE 4/0, LC 4/0, SCS 4/0+

 

4/0

Compact, B, G, , I, , M,

Locomotive (DLO) MIL-W-5086*

 

1-1/16

 

 

 

CD-2001-4/0

Purple P54 (2)

 

CD-2001-4/0

Purple P54 (2)

 

CD- 20-4/0

Purple P54 (1)

 

Std. ( 1 )

 

LCA 250, LCA N250, LCD 250, LCD N250, LCE 250, LC 250

 

250 kcmil

 

G, , I, , M

 

 

1-1/16

 

 

 

 

CD-2001-250

ellow P62 (2)

 

CD-2001-250

ellow P62 (2)

 

CD- 20-250

ellow P62 (1)

 

Std. ( 1 )

262.6 kcmilLocomotive (DLO)
 

LCA 300, LCA N300, LCD 300, LCD N300, LCE 300, LC 300

 

300 kcmil

 

G, , I, , M

 

 

1-1/4

 

 

 

 

CD-2001-350

Red P 1 (2)

 

CD-2001-350

Red P 1 (2)

 

CD- 20-350

Red P 1 (2)

 

Std. ( 1 )

 

313.1 kcmil

 

Locomotive (DLO)

 

LCA 350, LCA N350, LCD 350, LCD N350, LCE 350, LC 350

 

350 kcmil

 

G, , I, , M

 

 

1-3/8

 

 

 

 

 

 

 

CD-2001-400

Blue P 6 (2)

 

CD- 20-400

Blue P 6 (2)

 

 

Std. ( 1 )

 

3 3. kcmil

 

Locomotive (DLO)

 

LCA 450, LCA N450, LCD N450, LCE 450, LC 450

 

450 kcmil

 

G, , I, , M

 

 

1- /16

 

 

 

 

 

 

 

 

 

 

CD- 20-500

Brown P8 (2)

 

 

 

 

444.4 kcmil

 

Locomotive (DLO)

 

LCA 500, LCA N500, LCD 500, LCD N500, LCE 500, LC 500

 

500 kcmil

 

G, , I, , M

 

 

1- /16

 

 

 

 

 

 

 

 

 

 

CD- 20-500A

Pink P (2)

 

 

 

 

535.3 kcmil

 

Locomotive (DLO)

LCA 600, LCD 600, LCD N600,

LCE 600, LC 600

 

600 kcmil

 

G, , I

 

1- /16

 

 

 

 

 

 

CD- 20-500A

Pink P (2)

 

 

LCA 650, LCD 650, LCD N650,

LCE 650, LC 650

 

646.4 kcmil

 

Locomotive (DLO)

 

1-1/2

 

 

 

 

 

 

C -940-7 0

Black P106

(2)

 

 

LCA 50, LCD 50, LCD N 50,

LCE 50, LC 50

 

. kcmil

 

Locomotive (DLO)

 

1-3/4

 

 

 

 

 

 

C -940-7 0

ellow

(2)

 

 

  • The crimp die pockets are integrated into the tool frame.
  • CD-920 dies can be Used with CT-940CH and CT-2940 tools with die adapter.
  • CD-940 dies to be used exclusively with CI-940CH and CT-2940 series tools.
  • SCSX Parts Only
  • +SCSX4/0 Not UL Listed with Class M Wire.
  • CT-3001/ST, CT-3001/STINT, CT-3001/STUK, CT-3001/STAUS, CT-3001/TO CT-2001, CI-2001/L, CT-2001/LE, CT-2002, C-2002/L, CT-3001, CT-3001/E,, CT-3001/CCP, CT-3001/CCPINT, CT-3001/CCPUK, CT-3001/cCPAUS,
  • CT-3001/CCPTO CT-920, CT-920/CV, CT-920CH, CT-920CH/CV, CT-920CH/CCP, CT-930, CT-930CH, CT-940CHO, CT-2920, CT-2920/CCP, CT-2920/CCPINT,
  • CT-2920/CCPUK, CT-2920/CCPAUS, CT-2920/CCPTO, CT-2930, CT-2930/L, CT2930/LE, CT-2931, CT-2931/ST, CT-2931/STINT, CT-2931/STUK, CT-2931/STAUS, CT-2931/TO, CT-2931/STCV, CT-2931/STCVINT, CT-2931/STCVUK, CT-2931/STCVAUS, CT-2931/CVTO, CT-2940, CT-2940/L0, CT-2940/LE®, CT-2940/ST9, CT-2940/STINTO, CT-2940/STUK®, CT-2940/STAUS9, CT-2940/TO9

For Instructions in Local Languages and Technical Support:
www.panduit.com/resources/install maintain.asp

E-mail:
[email protected]

Fax:
708-444-6993

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