WP-PMG Power Module Genverter
Product Information
The WP-PMG (Power Module Genverter) is an inverter designed for
use with 8-12kVA PM Generators. It provides excellent performance
and is a great alternative to traditional gensets. With a
programmable speed generator system, it can deliver 10 kW
continuous 230V power. It is also available in a 120V / 60Hz model
with a power output of 6kW for W-GV8 or M-GV8. The WP-PMG offers
high efficiency, strong peak power, outstanding voltage stability,
and fuel savings, ensuring smooth running of your genset. It is the
best choice for your energy supply needs.
Product Usage Instructions
Before using the WP-PMG, please read and follow these
instructions carefully:
- The WP-PMG is designed for use in dry and clean environments.
Do not expose it to dust, rain, snow, or any type of liquid. - Ensure proper ventilation and do not block the airflow to
prevent overheating. - Keep inflammable materials away from the WP-PMG.
- Regularly check the condition and connection of all
cables. - Do not smoke near the WP-PMG.
Remote Monitoring Panel:
The control panel provides important information about the
status of the WP-PMG:
- AC input present: Indicates that the Genverter
is producing power and the WP-PMG is starting up. - Inverter present: Indicates that the WP-PMG
has completed starting up and is supplying 230VAC to your
appliances. - Failure (red): Indicates that the WP-PMG
failed to complete the startup sequence or was shut down during
operation. Refer to the Troubleshooting section of the manual for
solutions. - AC Load: A series of five LEDs showing the
WP-PMG’s output as a percentage of its rated output. If all five
LEDs start blinking, the WP-PMG is overloaded and may shut
down. - AC Voltage: A series of five LEDs showing the
WP-PMG’s approximate output voltage. The corresponding LED will
typically light up based on the voltage range.
Troubleshooting
If you encounter any issues with the WP-PMG, refer to the
troubleshooting section of the manual. The table provides possible
failure conditions and their solutions. If the failure LED
illuminates, switch off the WP-PMG, adopt the applicable
solution(s), and switch it on again.
USER MANUAL
WP-PMG
Power Module Genverter
Inverter for 8-12kVA PM Generator 230V/120V
– Excellent choice to replace traditional gensets – 10 kW continuous 230V power from your
programmable speed generator system – Also available in 120V / 60Hz model (6kW) for
W-GV8 or M-GV8 – High efficiency and strong peak power – Outstanding voltage stability – Saving fuel and ensuring smooth
running of your genset – Genverter Power, the best choice
for your energy supply
CONTENTS 1. Introduction 2. Instructions for use 3. Troubleshooting 4. Installation 5. Specifications 6. Warranty terms and conditions 7. CE manufacturer’s declaration
1. INTRODUCTION Thanks for choosing our product. The Power Module for Genverter (WP-PMG) is an essential link between your WhisperPower Genverter and your AC electrical system. WhisperPower Genverters are state-of-the-art systems using very compact and highly efficient Permanent Magnet alternators to produce electric power. Unlike traditional fixed speed generator sets, however, Genverters may produce output voltages up to 350VAC with frequencies as high as 400Hz. This is where the WP-PMG comes into play, using advanced power electronics to produce a stable sinusoidal AC voltage at 50Hz, as required by regular 230V appliances. Safety is enhanced by WP-PMG’s capability to blow fuses when a short-circuit occurs.
Use of this manual This manual serves as a guideline for safe and effective installation, as well as correct operation, maintenance and, if necessary, troubleshooting of the WP-PMG. It is recommended to keep the manual in good condition for future use. It should be kept in a dry and clean place, and available any time.
General precautions To ensure safe and sustainable operation of the WPPMG, the handling and safety instructions detailed in this manual shall be followed at all times. Every person working on or with the WP-PMG should be familiar with the contents of this document. Also bear in mind that all applicable (safety) standards and (local) regulations shall be followed at all times. Furthermore, only qualified and authorized technical experts are permitted to perform maintenance activities which require opening the system.
IMPORTANT! Throughout this manual, the following alert symbol is used to indicate potential hazard:
CAUTION / WARNING! Risk of equipment damage or personal injury. Always be aware that your actions may have an impact on safety and/or on product performance. Carefully follow instructions documented.
2. INSTRUCTIONS FOR USE CAUTION ! Risk of fire, electric shock and/or equipment damage – The WP-PMG was designed for dry and clean environments. – Do not expose it to dust, rain, snow or liquids of any type. – Do not smoke near the WP-PMG. – To prevent overheating, DO NOT block ventilation. – Do not place any inflammable materials near the WP-PMG. – Verify the condition and connection of all cables on a regular basis.
Remote Monitoring Panel
L2
250 / 125V 240 / 120V 230 / 115V 220 / 110V 210 / 105V
/ 125V / 120V / 115V / 110V / 105V
Operation Apart from the “off” position, the power switch offers two working modes: “on” and “remote”. With the switch in the “remote” position, the WP-PMG is operated from a remote panel. In other words, the unit can be switched on and off both from the remote panel and on the unit itself. Under normal conditions, the unit is left switched “on”, regardless of whether the Genverter is running or not. When the Genverter is started, the control panel LEDs provide various types of operating information:
CONTROL PANEL INFORMATION
AC input pre- The Genverter is producing power
sent
and the WP-PMG is starting up.
The WP-PMG has completed starting Inverter present up and is supplying 230VAC to your
on board appliances.
Failure (red)
The WP-PMG failed to complete the startup sequence or was shut down during operation. Refer to the Troubleshooting section.
AC Load AC Voltage
A series of five LEDs showing the WPPMG’s output as a percentage* of its rated output. If all five LEDs start blinking, the WP-PMG is overloaded and may shut down at any moment.
A series of five LEDs showing the WPPMG’s approximate output voltage. In a range from 210V to 250V, the 220V or 230V LED will typically light up. For 120V model, the 115V or 120V LED will typically light up.
* With a two cylinder genverter, the output will not exceed 75% of the rated output.
3. TROUBLESHOOTING The table below lists possible failure conditions. If the failure LED illuminates, switch off the WP-PMG, adopt the applicable solution(s) and switch the WP-PMG on again.
PROBLEM
POSSIBLE CAUSE SOLUTION
Ambient temperature is too high
Move the WP-PMG to a colder position, or reduce the load
The failure LED illuminates
Ventilation is blocked Improve ventilation
AC input is out of range
Check generator output voltage and frequency, and correct if necessary
Too many or too heavy AC consumers
Reduce the load
4. INSTALLATION General Remarks Local and/or special regulations may apply depending on the type of installation involved. It is essential that each and every circuit in the electrical system is properly installed by a qualified electrician using all applicable standards.
CAUTION ! Risk of electric shock, personal injury, explosion and/or equipment damage – Do not work on the WP-PMG or the electri-
cal instal-lation while it is still connected to a power source. – Never connect the inverter output to a 230V connection of the public grid. – All electrical safety/shutdown and circuit breaking systems have to be installed separate from the WP-PMG.
In Europe pleasure craft smaller than 24 meter is subject to the EC Recreational Craft Directive, which refers to EN ISO 13297:2012 (Small craft – Electrical systems – Alternating current installations).
When installing a 230V system on a vehicle, be aware that people are not used to having such systems on a vehicle. Put warning signs on wall sockets and on junction boxes. Instruct non-regular users of the vehicle. Warn maintenance personnel of garages servicing the vehicle.
Grounding The housings of the Genverter and of the WP-PMG are grounded by means of the green/yellow wires in the Genverter and output cables. Making a connection between “neutral” and “ground” of the AC 230V output could be necessary as part of a specific insulation failure protection system. This should only be done by experts when installing such a system. For vehicles, methods of protection are subject to rules that may vary depending on the use of the vehicle and local standards. Experts in this field should be consulted.
Transfer Switching When a connection to the public grid is required, a power source selector much be installed between the WP-PMG and the vessel’s/vehicle’s electrical system. This so-called transfer switch is an essential safety device allowing all AC consumers to be switched off simultaneously and separating the WP-PMG output from the grid. WhisperPower recommends the installation of a WP AC Transfer System Switch. By default, this uses grid input. When it detects WP-PMG input, it automatically switches over to generator input after 10 seconds delay time. Even more advanced, a WP WhisperSwitch allows simultaneous input from the Genverter and the grid. Refer to the applicable product instructions.
Location When looking for a proper position for installing the WPPMG, all relevant aspects have to be taken into account, in particular: – The WP-PMG must be installed in a dry and clean
place protected from strong vibrations. Do not expose the WP-PMG to dust, rain, snow or liquids of any type. The input being three-phase alternating current, the WP-PMG can be installed at some distance from the Genverter. – Ensure that ventilation airflow is not obstructed in any way. Keep a free space of 200 mm around the unit. – The unit’s control panel must remain accessible. – The WP-PMG contains components capable of producing arcs or sparks. To prevent fire or explosion do not install the unit in compartments containing batteries or flammable materials or in locations requiring ignition protected equipment. Moreover, gases from batteries will corrode and damage the WP-PMG.
List of Materials The delivery includes the WP-PMG and a WhisperPower remote control panel with its 10 meter RJ12 connecting cable. 5 meter and 15 meter cables are available on request. Before installing the WP-PMG, check if it was adjusted for a two or three cylinder genverter. Additional materials required: – Screws / bolts (4 × Ø 6 mm, with plugs if necessary)
to mount the unit to a wall. – A sufficient number of short-circuit proof clamps. – Cable lugs (7) for connecting the various 4 mm2 wires. – Cable ties , for securing the input and output
cables (at least 4, e.g. 140 mm × 3.5 mm). – An output cable, i.e. any cable of appropriate rating
and length to accommodate the application. – A slow-reacting output fuse (32A recommended). – If another 230V source may be available, a transfer
switch.
WhisperPower BV | Kelvinlaan 82, 9207 JB Drachten, The Netherlands | Tel: +31 (0) 512 571 550 | [email protected] | www.whisperpower.com
6041 · 05-02-2021 · UserManual WP-PMG 10kW
STEP 1: Mounting the unit – Determine the bolt / screw positions using. – Turn the screws / bolts (Ø 6mm) into the wall but do
not tighten them entirely. – Place the housing over the screws / bolts. – Fix the housing by fastening the screws securely.
230V / 120V
L2
L N Grounding PE Strap
STEP 2: Connecting the Genverter cable The Genverter cable (e.g. 4 × 6 mm2) shall be installed using short-circuit proof clamps. Remove the cover protecting the terminals by unscrewing the two tapping screws. Provide the Genverter cable wires with lugs and connect the three wires to the U, V, and W input terminals. The PE terminal is not used.
Use cable ties of sufficient strength as a strain relief.
STEP 3: Connecting the output cable A slow-reacting fuse (32 A recommended) should be installed to protect the installed electrical system. Make sure there is a Residual Current Device between the
L2
WP-PMG and any on board AC equipment.
Provide the output cable wires with lugs and connect the wires to the output terminals as follows: green/yellow to PE, brown to L, blue to N. Use cable ties of sufficient strength as a strain relief.
Replace the cover protecting the terminals and tighten the tapping screws.
STEP 4: Connecting the remote control panel (optional) The WP-PMG has a local control panel, which is on the unit, and a remote control panel, the installation of which is optional (marine version shown).
The remote control panel can be mounted either on or in the dashboard. When the remote control is mounted on the dashboard, the back cover can be used as a drill template.
The connecting cable can exit in any direction through one of pre-shaped ports in the sides of the plastic case or through a hole in the dashboard. On the WP-PMG, the cable is plugged into the PMG REMOTE port.
R5 (4x) 3,5 (2x)
/ 125V / 120V / 115V / 110V / 105V
130 122 112
The ports above are configured as follows: External command (Phoenix MSTBA2.5/4-G-5.08) 1 GND 2 ON/OFF switch 3 12v ON led 4 12v failure led
RJ12 port for WhisperPower Remote Control Panel
RJ45 CAN-Bus port for integrated remote (e.g. bridge) control equipment
USB Type 2 port for setting output parameters
FASTON CC349 contacts for analog controls 1 COMM 2 ON STATUS (NO) 3 ERR STATUS (NO) 4 INPUT 5 GND
5. SPECIFICATIONS
Article nr. GENERAL SPECIFICATIONS Genverter model Output load Output voltage Output voltage stability Output frequency Frequency variations Output current Nominal power Continuous power (cos phi = 1) Peak load (2 sec.) Nominal efficiency (@ full load) Peak efficiency Input voltage Input frequency Max. input current Weight Dimensions (h × w × d) Mounting rectangle (h × w) TECHNICAL SPECIFICATIONS Voltage THD (Total Harmonic Distortion) Short circuit protection Mean time between failure Lifetime expectancy (@ 40°C and nominal load) Local read out module Remote panel (LED) USB Potentional-free status contact Recommended cable cross input / protection fuse Recommended cable cross output / protection fuse Remote panel connection Engine interface connection CONDITIONS Operating temperature Storage temperature Relative humidity in operation/storage Protection degree Ventilation COMPLIANCE Directives: EMC 2004/108/EC, LVD 2006/95/EC
POWER MODULE GENVERTER 10KW-230V POWER MODULE GENVERTER 6KW-120V
60201409
60201419
GV 8, GV 10, GV 12 True sine 200 .. 240 VAC (nominal 230V) +/- 5% (resistive load step 0 .. 100%) 45 .. 55 Hz (nominal 50Hz) < 1% 44A 10kVA 1) 10kW 1) 16kW 2) 95% 97% 3 times 260 .. 400VAC 200 .. 400Hz 26A 9.9kg 490 × 198 × 188mm 472 × 100mm
GV 8 True sine 105 .. 125 VAC (nominal 120V) +/- 5% (resistive load step 0 .. 100%) 55 .. 65 Hz (nominal 60Hz) < 1% 53A 6kVA) 6kW 8kW 95% 97% 3 times 260 .. 400VAC 200 .. 400Hz 22A 9.9kg 490 × 198 × 188mm 472 × 100mm
< 5%
< 5%
yes
yes
10 years
10 years
100,000 hours
100,000 hours
Inverter status load bar, voltage indicator Inverter status load bar, voltage indicator
Inverter status load bar, voltage indicator Inverter status load bar, voltage indicator
For software parameter configuration
For software parameter configuration
Inverter enabled / disabled
Inverter enabled / disabled
4mm2 / 32A
4mm2 / 32A
10mm2 / 63A RCD
16mm2 / 63A RCD
RJ12 twisted cable
RJ12 twisted cable
Engine RPM request (pwm signal)
Engine RPM request (pwm signal)
-20 .. 70°C (linear derating above 40°C) -20 .. 70°C (linear derating above 40°C)
-40 .. 80°C
-40 .. 80°C
Max. 95% non-condensing
Max. 95% non-condensing
IP23
IP23
Forced cooling (temperature and load dependent)
Standards: EN 55022 (emission), EN 61000-3-2 (harmonics) EN 61000-3-3 (voltage fluctuations), EN 61000-6-1 (immunity), EN 60950-1, EN 60335-1, EN 60335-2-29 (safety), EN 68-2-6 (vibration), UL 458 (power converters / inverters)
1) M-GV8 – 2 cylinder version will supply 8kVA / 6kW power. 2) M-GV8 – 2 cylinder version will supply a peak load of 12kW.
230V model DIP switches 1-10
} 1. VAC OUT [volt] 240V
2. VAC OUT [volt] 220V (default OFF = 230V) 3. VAC OUT [volt] 310V 4. 60Hz (default OFF = 50 Hz
} 5. PAC OUT 8kVA (default OFF = 10kVA)
6. PAC OUT 6kVA 7. Reduce Peak Current 8. Reserved 9. Reserved 10. Reserved
120V model DIP switches 1-10
} 1. VAC OUT [volt] 130V
2. VAC OUT [volt] 115V (default OFF = 120V) 3. VAC OUT [volt] 110V 4. 60 Hz (default ON)
} 5. PAC OUT 5kVA (default OFF = 6kVA)
6. PAC OUT 4kVA 7. Reduce Peak Current 8. Reserved 9. Reserved 10. Reserved
6. WARRANTY TERMS AND CONDITIONS
WhisperPower guarantees that the equipment has been built according to the legally applicable standards and specifications. WhisperPower assures the product warranty of the Power Module for Genverter during two years after purchase, on the condition that all instructions and warnings given in this manual are taken into account during installation and operation. The warranty is limited to the costs of repair and/or replacement of the product by WhisperPower only. Costs for installation labor or shipping of the defective parts are not covered by this warranty.
7. CE MANUFACTURER’S DECLARATION We, WhisperPower BV, Kelvinlaan 82, 9207 JB Drachten, Netherlands, hereby declare that: Product: 60201408 WhisperPower-Power Module Genverter Is in conformity with the following provisions of the EC: 2004/108/EC (EMC Directive), the following harmonized standards having been applied: – EN 55022:2010 (Information technology equipment –
Radio disturbance characteristics – Limits and methods of measurement) – EN 61000-3-2:2006 (Electromagnetic compatibility [EMC] Part 3-2: Limits – Limits for harmonic current emissions) – EN61000-6-1: 2007 (Electromagnetic compatibility [EMC]. Generic standards. Immunity for residential, commercial and light-industrial environments) – EN 61000-6-1: 2007 (Electromagnetic compatibility [EMC] Part 6-1: Generic standards – Immunity for residential commercial and light industrial environments) – EN 60945:2002 (Maritime navigation and radiocommunication equipment and systems) 2006/95/EC (Low Voltage Directive), the following harmonized standard having been applied: – EN 60950: 2000 (Safety of information technology equipment)
Drachten, M. Favot, C.T.O. WhisperPower B.V.
205,5 198 100
191
180,5
188
144
130
100
22
198
4.5
5 5 8
472 490 462
Mounting dimensions remote panel
Front view remote panel
Rear and side view remote panel
Bottom view WP-PMG
Front and side view WP-PMG
WhisperPower - Enjoy Green Energy | For a better world
