Bodycraft 5049 Jones Commercial Machine Owner's Manual

Bodycraft 5049 Jones Commercial Machine Owner's Manual

BODYCRAFT LOGOJones Commercial Machine
Owners ManualBODYCRAFT 5049 Jones Commercial Machine

BEFORE YOU BEGIN

Congratulations and thank you for selecting the Jones Commercial Machine.
The Jones Commercial offers an impressive array of strength training exercises to develop every major muscle group of the body. Whether your goal is cardiovascular fitness, a shapely, toned body, or dramatic muscle size and strength, the Jones Commercial will help you achieve the specific results you want.
For your safety and benefit, read this manual and the accompanying literature before using the Jones Commercial. Keep this manual for future reference. If you have additional questions, please call your local dealer or our customer service department at 800-990-5556 Monday through Friday, 9 a.m. until 5 p.m. Eastern Time.

IMPORTANT SAFETY NOTES

There is a risk assumed by individuals who use this type of equipment. Before beginning, this or any other exercise program consult your physician. This is especially important for individuals over the age of 35 or persons with pre-existing health problems. Recreation Supply, Inc. assumes no responsibility for personal injury or property damage sustained by or through the use of this product.

  1. This product must be assembled on a flat, level surface to assure its proper function.
  2. Clean pads and frames on a regular basis. We recommend warm, soapy water. Do not use harsh or abrasive chemicals.
  3. Inspect and tighten all parts before every use. Replace any worn parts immediately. Failure to do so may result in serious injury.
  4. Keep children away from the JONES MACHINE COMMERCIAL at all times.
  5. Keep your hands away from moving parts other than the designated handles.
  6. Exercise with care to avoid injury.
  7. If lubrication is needed, apply MP NO 2.5 Lithium Grease to Vertical Guide Rod (12), Base Bearing Rod (13) and Top Bearing Rod (14).
  8. If unsure about the proper use of the JONES MACHINE COMMERCIAL strength training system call your local dealer or our customer service department at 800-990-5556.

OVERVIEW

BODYCRAFT 5049 Jones Commercial Machine - FIG 1

PARTS LIST

NODESCRIPTIONQTY.
1BASE FRAME L & R2
2TOP FRAME L & R2
3UPRIGHT FRAME4
4BASE CONNECTOR2
5TOP BEARING HOUSING CONNECT1
6CHIN UP BAR1
7REAR TOP FRAME1
8LOGO PANEL2
9RIGHT BAR RACK1
10LEFT BAR RACK1
11RACK HOLDER2
12VERTICAL GUIDE ROD2
13BASE GUIDE ROD (pre-assembled in Base Frame)2
14TOP GUIDE ROD (pre-assembled in Base Frame)2
15LEFT BASE BEARING HOUSING (pre-assembled in Base Frame)1
16RIGHT BASE BEARING HOUSING (pre-assembled in Base Frame)1
17LEFT TOP BEARING HOUSING (pre-assembled in Top Frame)1
18RIGHT TOP BEARING HOUSING (pre-assembled in Top Frame)1
19WEIGHT BAR1
20VERTICAL BEARING HOUSING2
21SAFETY CATCH (pre-assembled at the factory)2
22SAFETY SPOTTER2
23LINK PLATE (pre-assembled with Safety Spotter)4
24HOOK PLATE (pre-assembled on Weight Bar)2
25OLYMPIC WEIGHT SLEEVE2
2619 X 13 X 70L CONNECT ROD (pre-assembled on Weight Bar)2
2734 X 29 X 8L SPACER (pre-assembled on Weight Bar)4
2819 X 13 X 15L SHORT CONNECT ROD (pre-assembled on Safety Spotter)2
291″ ID BIG WASHER2
321″ SPRING2
332″ OLYMPIC SPRING CLIP2
34RUBBER STOPPER (pre-assembled in Base Frame)4
35POP PIN (pre-assembled in Base Frame)2
3625mm BEARING (pre-assembled in Base Frame)4
3725mm BEARING (pre-assembled in Vert., Top Bearing Housings)8
3830mm BEARING (pre-assembled in Base Frame)4
391/2″ X 4″ HEX BOLT2
401/2″ X 3-1/4″ HEX BOLT8
411/2″ X 1-3/4″ HEX BOLT2
411/2″ X 3″ HEX BOLT2
423/8″ X 4″ HEX BOLT16
4314mm HEX WRENCH1
443/8″ X 2-3/4″ HEX BOLT16
453/8″ X 1-1/4″ HEX BOLT8
461/2″ X 1-1/4″ ALLEN BOLT2
47M8 X 20mm ALLEN BOLT8
48M8 X 15mm ALLEN BOLT4
495/16″ X 1/4″ SET SCREW16
501/2″ WASHER24
513/8″ WASHER78
52LARGER RETAINING RING (pre-assembled in Weight Bar)4
53SMALL RETAINING RING (pre-assembled in Vert Bearing Housings)8
541/2″ NYLON NUT14
553/8″ NYLON NUT38
565/16″ SPRING WASHER12
573mm HEX WRENCH1
58PLASTIC KNOB2

BODYCRAFT 5049 Jones Commercial Machine - FIG 4

BODYCRAFT 5049 Jones Commercial Machine - FIG 2BODYCRAFT 5049 Jones Commercial Machine - FIG 3

STEP 1 Base Frame Assembly

IMPORTANT:

  • Assembly requires two people.
  • To ease the assembly process, do not tighten bolts until instructed.
  • Assemble on a flat, level floor.
  1. Slide an Upright Frame (3) onto each end of the Left and Right Base Frame (1) and attach the two Base Connectors (4) using two 3/8″ X 4″ Hex Bolts (42), four 3/8″ Washers (51) and two 3/8″ Nylon Nuts (55) at each corner.

BODYCRAFT 5049 Jones Commercial Machine - FIG 4

STEP 2 Rack and Top Frame Assembly

  1. Loosen the 5/16″ X 1/4″ Set Screws (49) on the ringlet welded to the Base Bearing Housings (15L, 16R) and insert the two Vertical Guide Rods (12). Slide the Safety Spotter (22), then the 1″ Spring (32), then the 1″ ID Big Washer (29), and finally, the Vertical Bearing Housing (20) over the top of the Vertical Guide Rod (12) as shown. Make sure the Handle of the Safety Spotter (22) is oriented toward the inside of the machine (as shown in A and B).
  2. Slide the Rack Holders (11) onto the square receptacles on the Base Bearing Housings (15L, 16R) and secure using two 3/8″ X 2-3/4″ Hex Bolts (44), four 3/8″ Washers (51), and two 3/8″ Nylon Nuts (55) on each Rack Holder (11). Then attach the Right and Left Bar Rack (9,10) to the inner side of each Rack Holder (11), using six 3/8″ X 3″ Hex Bolts (43), twelve 3/8″ Washers (51), and six 3/8″ Nylon Nuts (55).
  3. Loosen the 5/16″ X 1/4″ Set Screws (49) on the ringlet welded to the Top Bearing Housings (17L, 18R). Slide one Top Frame (2) over top of the Vertical Guide Rod (12), and Upright Frame (3). Secure the Top Frame (2) to the Top Bearing Housing (17L, 18R) using two 1/2″ X 3-1/4″ Hex Bolts (40), four 1/2″ Washers (50), and two 1/2″ Nylon Nuts (54). Repeat for the other side.

BODYCRAFT 5049 Jones Commercial Machine - FIG 6BODYCRAFT 5049 Jones Commercial Machine - FIG 7

STEP 3 Chin Up Bar and Rear Top Frame Assembly

  1. Attach the Chin Up Bar (6), Rear Top Frame (7), and the two Logo Panels (8) to the Top Frames (2) using four 3/8″ X 4″ Hex Bolts (42), eight 3/8″ Washers (51) and four 3/8″ Nylon Nuts (55).BODYCRAFT 5049 Jones Commercial Machine - FIG 8

STEP 4 Weight Bar Assembly

  1. Attach the Weight Bar (19) to the Vertical Bearing Housing (20) using two 3/8″ X 1-1/4″ Hex Bolts (45), four 3/8″ Washers (51), and two 3/8″ Nylon Nuts (55).
  2. Slide the Olympic Weight Sleeve (25) onto each side of the Weight Bar (19) and secure it with a 1/2″ X 1-1/4″ Allen Bolt (46). Use the 2″ Olympic Spring Clip (33) to hold weights in place during use.
  3. Attach the Top Bearing Housing Connector (5) to the Right and Left Top Bearing Housings (17L & 18R) using two 1/2″ X 3-1/4″ Hex Bolts (40), four 1/2″ Washers (50), and two 1/2″ Nylon Nuts (54). Tighten all bolts. Start at the Base and work toward the top. If horizontal movement is not completely smooth, try loosening the Allen Bolts on the Bearing Housings that hold the bearings in place, and then re-tighten. The bearings will seat onto the guide rods.

BODYCRAFT 5049 Jones Commercial Machine - FIG 9

Assembly is complete! Please take the following steps before using the BODYCRAFT JONES MACHINE:

IMPORTANT
TIPS FOR PROPER AND SAFE USE

  • ALWAYS utilize the Safety Spotters. Failure to do so can result in serious injury.
  • Remember that the lifting bar is hooked into place by rotating the bar toward the chromed hooks.
  • Be certain that both hooks are fully engaged before removing your hands from the lifting bar.
  • Inspect the machine before every use. Do NOT use the machine if you find any irregularities.
  • Be sure to register your warranty by submitting a completed warranty registration form.
  • This product must be assembled on a flat, level surface to assure its proper function.
  • If unsure about the proper use of the BodyCraft Jones Machine, call your local BodyCraft dealer or our customer service department at 800-990-5556.

WEIGHT L I M I TATI ONS FOR THE L I FTI NG BARS
JB7N 7’ Long, 35l b. Steel with Nylon Ends. 500lbs Capacity
JB7PB 7′ Long, 50 lb. Steel Power Bar, 1000 lb. Capacity.
JB7ABB 7′ Long, 55 lb. Steel Power Bar, 1000 lb. Capacity.

Thank you for purchasing the Jones Commercial Machine. If you have any questions, please call your local BodyCr aft dealer or call our customer service department at 800-990-5556.

BODYCRAFT LOGOThe Art and Science of Movement
800.990.5556
[email protected]
WWW.BODYCRAFT.COM
BODYCRAFT
7699 GREEN MEADOWS DR.
LEWIS CENTER, OHIO 43035
BODYCRAFT.COM

References

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