E6W Barrel Sauna Half Glass Window
Product Information
The Ergo-Series E6W Barrel Sauna Half Glass Window is a sauna
unit that measures 59 inches in diameter and 81 inches in height.
The product comes with a detailed list of parts and tools required
for installation. The sauna unit requires a circular saw, water
level, hammer, ratchet strap, extra hands, silicone gun (for
glass-wall models), drill, crescent wrench, utility knife, and
rubber mallet. The product also comes with Torx bits (T10, T15,
T20, T25) and a PH2 bit. The sauna unit features wooden front wall
installation and half-moon wall installation options. The product
has brackets inside and vents for proper ventilation.
Product Usage Instructions
- Read the manual before starting the construction process.
- Assemble the wooden front wall or half-moon wall according to
the instructions provided in the manual. - Join two boards together that will bridge the width of the A
gap. It is recommended that the combined boards are approximately
1/4 wider than the gap. If needed, trim the flat edge of the board
to create the desired width. - Fasten the two halves using screws.
- Use straps to support boards during installation.
- Apply waterproof silicone into the groove and pre-drill screw
holes. Do not let screws touch glass while installing half-moon
wall. - Place the bands around the barrel on the outer side of the
cradle and remove the straps. - Follow the main installation manual for installing the sauna
walls and brackets inside. - Leave a 1/4 gap when tightening screws to leave room for
adjustment when the outer bands (B) are installed. - Remove all temporary braces once the installation is
complete.
Ergo-Series E6W Barrel Sauna Half Glass Window 59D” x 81H”
Note: Please read manual before construction
Rev 4/2023
Front & Back Walls
E6W Barrel Sauna 59D” x 81H”
Details list.
1
A
2
3
6
6a 6b
6c 6d
10
63″ x 8″ x 3¾” 51³/”
(x2) (x2) L=~256″
(x2)
B1
(x4)
G
·
63″
·
78″ x 1″ 59¹/” ·
70″
·
86″
x
4²³/” x 1″ 59¹/” · 70″
·
86″ x 1″ 59¹/” ·
70″
·
86″ x 1¾” 59¹/” ·
x 1″ 70″ · 86″
59¹/”
x ·
17″0x “15·9¹8″/6” “·x710³/”59·”¹/8×61″·””x703/4″”·x816″”
x 3/8″ x 1″ 51³/” · 63″
·
78¾”
x
20¹¹/”
(x1)
(x1)
(x2) (x1)
(x1) (x1)
B
Y
W Z
3¹/1″ x51b(” x12″)
X
x2 drain set
20
25¹/ x
(x2)
3¹1/5″ x a1″
(x2)
15c
27/x 1″ x 1″ 32¹¹/ x 3¹/”
x
15d
1″
(x1)
59¹/” · 70″ · 86″ x 2″
x
2″
22
(x2)
10a
18½”
x
1¾”
x 1¾”
10c
(x2)
5″ x 1¾” x 1¾”
(x2)
O
N
x 3¹/” 50″ · 61¹³/” (x2)
·
77/” H
x
15³/” M
11
x 3/”
D
C
” x 1¼ ” x 1½” ³/” x 2″ /” x 2¼” ³/” x 3½” L=~9″
(x1)
20d (x2)
20b (x2)
(x2) 25
(x38/50/62) (x5/7/8)
I J K L
(x4)
E
F
(x3)
(x1)
20c (x2)
20a (x2)
L=~17³/
(x16)
Bit PH2
Torx bits
T10 T15 T20 T25
~2lbs. (x15) (x90) (x45) (x150) (x50)
(x4) (x2)
Tools needed
Measuring tape Marker pen Circular saw
Water level
Hammer
Ratchet strap
Extra hands
Silicone gun (Only glass-wall models)
Drill
Cresent wrench
Utility knife Rubber mallet
Wooden front wall installation
Details S
S1
U
x4
T
76″ x 3¾” x 1″
TL1
x1
x1
x2
x1
16x J
S
T
I
T S1
DET U Fix it diagonally to make wall more rigid during the installation.
Brackets inside Vent
2x I
III
Proceed with main installation manual!
II
Half-moon wall installation
Details
U X
Silicone 76″
x
3¾”
x
1″
78¾”x1¹¹/”x¹¹/”
TL1
Place details on flat, level surface!
x1
x1
Cut and remove
I
straps
DET U 2x I
39″
II 1x I
III
1.
Apply waterproof silicone into the groove
2x M
IV
Pre-drill screw
holes ”
WARNING: Do not let screws touch glass!
Half-moon wall installation
Brackets inside
Check also main installation manual.
Remove before last boards
I
Apply waterproof silicone.
III
2.
II
Cut on right size
X
6x J
IV
E6W Barrel Sauna 59D” x 81H”
4x M
DET 1
2xDET A
DET 1
1.
51³/” · 63″ · 78¾”
Diagonal measurements should be equal 63″
4x M
E6W Barrel Sauna 59D” x 81H”
8x DET 3
Center stave 2 on cradle 1
Position cradles inside
grooves of stave 2
W
II
Y
Z X
2x M
mm=mm
DET 2
I
2.
3
2 33a
E6W Barrel Sauna 59D” x 81H”
I
16x M
II
3.
E6W Barrel Sauna 59D” x 81H”
Drill 4 holes Ø1/2″ through DET 2 outside
6x H
3xDET 3
Fix temporarily to support walls.
Use waterlevel
II
4.
90°
I
Check walls installation manual on extra pages! Sauna wall configuration depends on Your model! Brackets inside
~1/4″
IMPORTANT! Be sure to leave a 1/4″gap when tightening screws to
leave room for adjustment when the outer bands (B) are installed.
4x H
E6W Barrel Sauna 59D” x 81H” Remove
temporary bracing
H
DET 3
I
~1/4
Important! Leave space
H
IMPORTANT! Be sure to leave a 1/4″
gap when tightening screws to leave
room for adjustment when the outer
bands (B) are installed.
Strap
Use strap to support boards during installation
See the next page. DET 3
III
5.
II
E6W Barrel Sauna 59D” x 81H”
6 6a 6b 6c 6d
3
A I
3
Join two boards together (as shown in diagram II) that will bridge the width of the “A” gap. It is recommended that the combined boards are approximately 1/4″ wider than the gap.
Raise slightly before installing the combined board
DET 6
If needed, trim the flat edge of the board to create the desired width.
4
Fasten the two halves using screws
II
6.
III
E6W Barrel Sauna 59D” x 81H”
DET B1
~9/”
~5″
I
2x DET B
DET B
II 7.
Place the bands around the barrel on the outer
side of the cradle.
III
DET B1
Remove strap
DET B
E D
C
E6W Barrel Sauna 59D” x 81H”
Remove all
temporary braces
1x DET G
6x K
Pre-drill holes Ø5/32″ before screws.
I
2x DET 10a
2x H
Upper vent
3x DET F
Lower vent
6x K
72″ and 88″ Saunas with front-glass wall have 4 pc. of DET 10a.
8.
II
2x DET 10
NB! If Your sauna equipped with front-glass wall, see front-glass wall installation manual for proper benches installation.
III
E6W Barrel Sauna 59D” x 81H”
Pre-drill holes 1/8″
10x I
10x I
I
72″ & 88″ Saunas with front-glass walls have four pieces of 10c.
Use level for installation of benches
2x DET 11
2x H
Under the benches
9. II
4x H
2x DET 10c
6x M
III
E6W Barrel Sauna 59D” x 81H”
2x J
2x DET 15a
2x H
2x DET 15b
If needed – To accommodate
the size of your heater, trim
15A on the end that meets
the back wall, before adding
part H
I
2x DET 15c
Mount sauna heater before installing safety rail, per manufacturer’s recommended safety clearance
1x DET 15d
10.
II
6x I 2x J
Use waterlevel! Fasten door from inside.
~39″
E6W Barrel Sauna 59D” x 81H”
2x M
X= Front wall thickness Wooden front wall 1″ Glass front wall 1″
X
1x DET 20 2x DET 20c 2x DET 20d
I
2x DET 20a 2x DET 20b
X
2x M
Ensure door frame is pressed
II
tightly against the wall and
fasten from inside
18x H
16x J
11. III
8x H
2x DET 22
IV
8x H
E6W Barrel Sauna 59D” x 81H”
See the installation manual inside the shingles package
DET N
Overlap shingles on top
DET O Cut off
12. II
I
L
~”
Check also roof shingles installation manual inside package.
Cut DET N into three equal segments
Cut and use other end.
DET N
III
E6W Barrel Sauna 59D” x 81H”
8xDET 25
8xDET 25
16x H
I
16x H
13.
II
Remove DET A
