E8G Sauna Barrel Glass Front Steam Sauna Bath

Ergo-Series E8G Barrel Sauna Full Glass Front 87D x 81H

The Ergo-Series E8G Barrel Sauna is a high-quality sauna with a
full glass front measuring 87 inches in diameter and 81 inches in
height. The sauna is designed with front and back walls, and can be
constructed using the instructions provided in the user manual.

Product Details

• Dimensions: 87D x 81H
• Tools needed: Measuring tape, Marker pen, Circular saw, Water
  level, Hammer, Ratchet strap, Extra hands, Silicone gun (Only
  glass-wall models), Drill, Cresent wrench, Utility knife, Rubber
  mallet, Bit PH2, Torx bits (T10 T15 T20 T25)
• Weight: ~2lbs. (x15) (x90) (x45) (x150) (x50)

Product Usage Instructions

Before constructing the Ergo-Series E8G Barrel Sauna, it is
important to read the manual provided. The following instructions
can be used to install the front glass wall:

1. Use a scrap piece of wood DET 1 to protect the plywood.
2. Apply waterproof silicone to the groove DET 2.
3. Carefully mount the glasses.
4. Fix it diagonally to make the wall more rigid during
   installation DET U.
5. Proceed with the main manual until benches installation.
6. Fasten screws under the benches on both sides DET 10.
7. Install the wooden back wall as instructed in the main
   manual.
8. Check the walls installation manual on extra pages. Sauna wall
   configuration depends on your model.
9. Be sure to leave a 1/4 gap when tightening screws to leave room
   for adjustment when the outer bands (B) are installed.
10. Use a strap to support boards during installation.
11. Join two boards together (as shown in diagram II) that will
    bridge the width of the A gap. It is recommended that the combined
    boards are approximately 1/4 wider than the gap.

Ergo-Series E8G Barrel Sauna Full Glass Front 87D” x 81H”

Note: Please read manual before construction

Rev 4/2023

Front & Back Walls

E8G Barrel Sauna 87D” x 81H”

Details list.

1

A

2

3

6

6a 6b

6c 6d

10

63″ x 8″ x 3¾” 51³/”
(x2) (x2) L=~256″
(x2)
B1
(x4)
G

·

63″

·

78″ x 1″ 59¹/” ·

70″

·

86″

x

4²³/” x 1″ 59¹/” · 70″

·

86″ x 1″ 59¹/” ·

70″

·

86″ x 1¾” 59¹/” ·

x 1″ 70″ · 86″
59¹/”

x ·

17″0x “15·9¹8″/6” “·x710³/”59·”¹/8×61″·””x703/4″”·x816″”

x 3/8″ x 1″ 51³/” · 63″

·

78¾”

x

20¹¹/”

(x1)

(x1)

(x2) (x1)

(x1) (x1)

B

Y

W Z

3¹/1″ x51b(” x12″)

X

x2 drain set

20

25¹/ x
(x2)

3¹1/5″ x a1″
(x2)

15c

27/x 1″ x 1″ 32¹¹/ x 3¹/”

x

15d
1″

(x1)

59¹/” · 70″ · 86″ x 2″

x

2″

22

(x2)
10a

18½”

x

1¾”

x 1¾”
10c

(x2)

5″ x 1¾” x 1¾”

(x2)

O

N

x 3¹/” 50″ · 61¹³/” (x2)

·

77/” H

x

15³/” M

11
x 3/”
D

C

” x 1¼ ” x 1½” ³/” x 2″ /” x 2¼” ³/” x 3½” L=~9″

(x1)

20d (x2)

20b (x2)

(x2) 25

(x38/50/62) (x5/7/8)

I J K L

(x4)
E

F
(x3)

(x1)

20c (x2)

20a (x2)

L=~17³/
(x16)

Bit PH2

Torx bits

T10 T15 T20 T25

~2lbs. (x15) (x90) (x45) (x150) (x50)

(x4) (x2)

Tools needed

Measuring tape Marker pen Circular saw

Water level

Hammer

Ratchet strap

Extra hands
Silicone gun (Only glass-wall models)

Drill

Cresent wrench

Utility knife Rubber mallet

Front glass wall installation

Thickness 1 ¹/”

1

2

3a

3b

4b

4a

x1

x1

x3

x3 x2

x2

x2

Thickness ”

12

3

x2

x2 x2

4 x2

U 5

76″ x 3¾” x 1″

TL1

Silicone

18½”

x11¾0″ xa1¾” 10c
5″ x 1¾” x 1¾”

x1

x2

x2

Baseframe 1 ¹/” ~3 /” Top
2x DET 4b

Use scrap piece of wood DET 1 to protect plywood

Apply waterproof silicone to the groove

DET 2

3x DET 3a

3x DET 3b

2x DET 4a

I

Bottom

~5 /”

II

1.

Front glass wall installation

Mount carefully glasses.

~/”

~/”

I
Coverframe ¹/” 2x DET 2 Top
2x DET 4
2x DET 1

II 2.

Bottom
2x DET 5 2x DET 3

~/”
Use scrap piece of wood to protect plywood
III

Front glass wall installation

~²/”

I Apply waterproof silicone to the groove

40x J

III 3.

II
min.²/”
CAUTION! Do not hit the glass with the screw.
Install front glass-wall same way as instructed in main manual.
IV

Front glass wall installation
DET U Fix it diagonally to make wall more rigid during the installation.
Proceed with main manual until benches installation!

4x DET 10a
4x H

2x I

I
Under the benches both sides.

WARNING: Do not let screws touch glass!
II

2x DET 10
Fasten screws under the benches on both sides

Drill holes ” before screws.
4x DET 10c

Pre-drill holes ”

10x I

Pre-drill holes ”

8x H

4x H
III 4.

CAUTION! Do not hit the glass with the screw.

2x I

Wooden back wall assembly

Details

U

76″ x 3¾” x 1″
TL1

x1

DET U
4x I
II
Pre-drill holes 5/32″ before screws.
Brackets inside.

2x H

Install front glass-wall same way as instructed in main manual.
III

E8G Barrel Sauna 87D” x 81H”

4x M

DET 1

2xDET A
DET 1
1.

51³/” · 63″ · 78¾”

Diagonal measurements should be equal 63″
4x M

E8G Barrel Sauna 87D” x 81H”

8x DET 3

Center stave 2 on cradle 1
Position cradles inside
grooves of stave 2

W

II

Y

Z X

2x M

mm=mm

DET 2

I

2.

3

2 33a

E8G Barrel Sauna 87D” x 81H”
I
16x M
II
3.

E8G Barrel Sauna 87D” x 81H”

Drill 4 holes Ø1/2″ through DET 2 outside

6x H
3xDET 3
Fix temporarily to support walls.
Use waterlevel
II
4.

90°
I
Check walls installation manual on extra pages! Sauna wall configuration depends on Your model! Brackets inside
~1/4″
IMPORTANT! Be sure to leave a 1/4″gap when tightening screws to
leave room for adjustment when the outer bands (B) are installed.

4x H

E8G Barrel Sauna 87D” x 81H” Remove
temporary bracing
H

DET 3

I

~1/4

Important! Leave space

H

IMPORTANT! Be sure to leave a 1/4″

gap when tightening screws to leave

room for adjustment when the outer

bands (B) are installed.

Strap
Use strap to support boards during installation

See the next page. DET 3

III

5.

II

E8G Barrel Sauna 87D” x 81H”

6 6a 6b 6c 6d

3
A I

3
Join two boards together (as shown in diagram II) that will bridge the width of the “A” gap. It is recommended that the combined boards are approximately 1/4″ wider than the gap.
Raise slightly before installing the combined board

DET 6
If needed, trim the flat edge of the board to create the desired width.

4
Fasten the two halves using screws
II
6.

III

E8G Barrel Sauna 87D” x 81H”
DET B1

~9/”

~5″

I
2x DET B

DET B

II 7.

Place the bands around the barrel on the outer
side of the cradle.
III

DET B1

Remove strap

DET B

E D
C

E8G Barrel Sauna 87D” x 81H”
Remove all
temporary braces

1x DET G

6x K

Pre-drill holes Ø5/32″ before screws.

I
2x DET 10a
2x H

Upper vent

3x DET F

Lower vent

6x K

72″ and 88″ Saunas with front-glass wall have 4 pc. of DET 10a.

8.

II

2x DET 10

NB! If Your sauna equipped with front-glass wall, see front-glass wall installation manual for proper benches installation.

III

E8G Barrel Sauna 87D” x 81H”

Pre-drill holes 1/8″

10x I

10x I
I
72″ & 88″ Saunas with front-glass walls have four pieces of 10c.

Use level for installation of benches
2x DET 11

2x H

Under the benches

9. II

4x H
2x DET 10c

6x M
III

E7G Barrel Sauna 71D” x 81H”
2x J
2x DET 15a

2x H

2x DET 15b

If needed – To accommodate

the size of your heater, trim

15A on the end that meets

the back wall, before adding

part H

I

2x DET 15c

Mount sauna heater before installing safety rail, per manufacturer’s recommended safety clearance

1x DET 15d

10.

II

6x I 2x J

Use waterlevel! Fasten door from inside.
~39″

E8G Barrel Sauna 87D” x 81H”
2x M

X= Front wall thickness Wooden front wall 1″ Glass front wall 1″

X
1x DET 20 2x DET 20c 2x DET 20d

I
2x DET 20a 2x DET 20b

X

2x M

Ensure door frame is pressed

II

tightly against the wall and

fasten from inside

18x H

16x J
11. III

8x H

2x DET 22
IV

8x H

E8G Barrel Sauna 87D” x 81H”
See the installation manual inside the shingles package

DET N

Overlap shingles on top
DET O Cut off
12. II

I
L

~”
Check also roof shingles installation manual inside package.

Cut DET N into three equal segments

Cut and use other end.

DET N

III

E8G Barrel Sauna 87D” x 81H”
8xDET 25

8xDET 25

16x H
I

16x H

13.

II

Remove DET A