Champion 200978 Dual Fuel Open Frame Inverter User Guide

Champion 200978 Dual Fuel Open Frame Inverter User Guide

CHAMPION LOGO

Champion Power Equipment, Inc., Santa Fe Springs, CA USA

MODel #200978

CHAMPION 200978 Dual Fuel Open Frame -

PARTS INFORMATION
4500W DuAl Fuel OPeN FRAMe INveRTeR
SeRIAl NuMBeR RANGe: All

CHAMPION 200978 Dual Fuel Open Frame - 1To order replacement parts please visit:
shop.championpowerequipment.com
or call 1-877-338-0999.

INVERTER PARTS DIAGRAM

CHAMPION 200978 Dual Fuel Open Frame - INVERTER PARTS DIAGRAM.

INVERTER PARTS lIST

#Part NumberDescriptionQty.
1100712234Cover, Dial Knob1
2100031845-0002Screw M4 x 123
3100725108Fuel Dial1
4100725109Mounting Seat, Fuel Dial1
5100032963-0003Self-tapping Screw ST3.5 x 134
6100725112Slide Block, Fuel Switch1
7100728457Fuel Valve1
8100062546Wire Clip B2
9100730997Fuel Tube, 04 x 08 x 2551
10100725113Stopper, Fuel Dial1
11100726676Choke Lever Rack1
12100725010Deco Trim, Recoil1
13100010954-0001Screw M5 x 122
14100010909-0003Washer 05, GB97.18
155.1830.022CO Shutdown Module1
16100011264-0002Flange Bolt M6 x 164
17100725111Spring, Fuel Dial1
18100011002-0003Self-tapping Screw ST4.2 x 192
19100011065-0002Flange Nut M44
20100727490-0001Panel Assembly, See Figure F1
21100011264-0003Flange Bolt M6 x 161
22100011518-0001Flange Bolt M5 x 144
23100725872Bracket, Inverter Module, Right1
24100011261-0004Flange Bolt M6 x 1211
25100725013Protective Cover, Inverter Module1
26100011266-0003Flange Bolt M6 x 204
27100726330Vent Tube, Long1
28100005148Clamp 086
29100725015Vent Tube, Short1
30100011260-0005Flange Bolt M6 x 10, GB57892
31100157588Carbon Canister, 320 cc1
32100000658Clamp1
33100005159Clamp 010.5 x 81
34100725861Bracket, Inverter Module, Left1
35100731716Inverter Module, 120V 60Hz1
36100735082Fuel Tank Assembly, See Figure E1
37100010437-0001Washer 06.5 x 1.5 x 018.24
38100011267-0002Flange Bolt M6 x 224
39100009075Sheath, Vent Tube1
40100715708LPG Hose with Regulator1
41100730438Frame Assembly – See Figure C1
421ZC7DFSO4Engine, 224 cc, See Figure B1
43100158476Holder, Air Cleaner1
44100729582Nut M16 x 1.51
45100728967Spring, Choke Level1
4610015500512VDC USB Adapter1
47100729994Grounding Wire1
48100055592-0005Flange Bolt M6 x 101
49100715460Fuel Solenoid Valve Controller1
50100011260-0003Flange Bolt M6 x 102
51100729982Control Panel Housing1
52100715007Mounting Cover, Gas Pressure Valve1
53100725011Shipping Bracket3
54100713834Rectifier Bridge, Capacitance1
55100011422-0004Flange Nut M8, GB61702
56100726331Insulation Foam1
57100058175Gasket, Muffler,Graphite1
58100151975Muffler Subassembly1
59100142015-0001Muffler Cover1
60100097575-0002Flange Bolt M6 x 10, 0C3403
61100000667Clamp 08 x 81
62100151976Muffler1
63100154368Spark Arrester Assembly1
64100718327Mounting Bolt, Spark Arrester2
65100158478Protector Cover, Quick Connector1
66100715707Self-locking Quick Connector, Female1
67100157218Mounting Seat, Self-locking Quick Connector1
68100011450-0001Nut M48
69100157217Sliding Block, Mounting Seat1
70100157221Spring, Mounting Seat1
71100160807Nut M101
72100159468-0001Clamp, Fuel Hose2
73100729983Gas Hose, 325 mm1
74100011570-0007Flange Bolt M6 x 124

ENGINE PARTS DIAGRAM

CHAMPION 200978 Dual Fuel Open Frame - ENGINE PARTS DIAGRAM

ENGINE PARTS PART lIST

#Part NumberDescriptionQty.
1100011264-0003Range Bolt M6 x 16, GB57897
2100002335Cylinder !lead Cover(Cpe)1
3100719261Breather Tube1
4100066138Gasket, Cylinder Head Cover1
5100002464-0001Flange Bolt M8 x 604
6100723697Cylinder Head Assembly, See Figure C1
7100062546Wire Clip B 11
8100011263-0002Range Bolt M6 x 151
9100055588-0006Range Bolt M6 x 20, GB166741
10100006526Gasket, Muffler1
11100142016Exhaust Pipe1
12100011422-0004Range Nut M8, GB61702
13100011581-0001Range Bolt M6 x 144
14100011284-0003Flange Bolt M6 x 1003
15100135072Range Bolt M64
16100010894Washer 064
17100724977-0001Recoil Starter1
18100061091Stud Bolt M6 x 982
19100078607Gasket, Insulator1
20100122101Insulator, Carburetor1
21100078606Gasket, Carburetor1
22100732018Carburetor Assembly, See Figure 01
23100142011Choke Lever Rack1
24100011459-0003Flange Nut M14 x 1.51
25100724985Pulley, Starter1
26100087582Cooling Fan1
27100126953Rotor Assembly, Permanent Magneto, 0180 x 64 mm1
28100005148Clamp1
29100730998Fuel Tube, 04 x 08 x 3501
30100011540-0007Flange Bolt M6 x 503
31100731163Stator Assembly, 0156 x35 mm1
32100130948Lower Guard1
33100017644Oil Seal 025 x 041.25 x 61
34100727615Trigger1
35100055591-0007Flange Bolt M6 x 12, GB166742
36100122099Bracket, Trigger1
37100713488Gasket, Air Cleaner Base2
38100010887-0004Spring Washer 082
39100731202Air Cleaner Assembly1
40100731587Air Cleaner Base1
41100005078Air Cleaner Baffle1
42100004771Air Cleaner Element1
43100717012Air Cleaner Cover1
44100004949Air Cleaner Bolt1
45100011463-0002Flange Nut M62
46100007083Air Guide, Lower1
47100011260-0005Flange Bolt M6 x 104
48100724983-0001Fan Cover1
49100003243Piston Ring Set1
501000721341st Piston Ring1
511000721352nd Piston Ring1
52100072136Oil Ring1
53100149269Push Rod2
54100149234Lifter, Valve2
55100003086Piston1
56100003221Circlip, Wrist Pin2
57100003123Wrist Pin1
58100003446Connecting Rod1
59100010272Drain Bolt, M10 x 1.25 x 152
60100010459Washer 010 x 1.5 x 016
61100002910-0001Oil Drain Pipe1
62100731194Oil Level Sensor1
63100010761Bearing, TM62052
64100126476Crankshaft1
65100099599Camshaft1
66100010148Gasket, Crankcase Cover1
67100128008Cover, Crankcase1
68100011319-0001Flange Bolt M8 x 326
69100152738-0001Oil Dipstick Assembly1
70100010550Dowel Pin 08 x 142
71100011215-0001Flange Bolt M6 x 122
72100122168Control Assembly1
73100011266-0004Flange Bolt M6 x 203
74100000655Wire Clip B1
75100727607Ignition Coil1
76100725320Crankcase1
77100051029-0004Screw M4 x 62
78100010558Dowel Pin 010 x 162

CYlINDER HEAD PART DIAGRAM

CHAMPION 200978 Dual Fuel Open Frame - CYLINDER HEAD PART DIAGRAM

CYlINDER HEAD PART lIST

#Part NumberDescription Qty.
1100149239Rocker Arm Assembly2
2100050881Guide Plate, Push Rod1
3100050896Valve Collet4
4100073758Valve Spring Seat, Upper2
5100713979Spring, Valve2
6100004599Oil Seal, Intake Valve1
7100010387Stud Bolt M8 x 342
8100713981Exhaust Valve1
9100009378Spark Plug F6RTC1
10100713980Intake Valve1
11100716398Cylinder Head1
12100155656Gasket, Cylinder Head1

CARBURETOR PART DIAGRAM

CHAMPION 200978 Dual Fuel Open Frame - CARBURETOR PART DIAGRAM

CARBURETOR PART lIST

#Part NumberDescriptionQty.
1100714245Carburetor1
21000057170-Ring, Fuel Bowl1
3100005766Main Jet Standard (#68)1
100713414Main Jet Altitude 1000-3000m (#66)/
41001301860-Ring, Solenoid Valve Base1
51001301850-Ring, Solenoid Valve1
6100050035Protection Cover, Stepping Motor1
7100051029-0004Screw M4 x 62
8100727606Stepping Motor1
9100010947-0001Screw M4 x 122
10100030062Stepping Motor Seat1
11100033258Clamp, Stepping Motor Guide1
12100052405Spring1
13100718072Solenoid Valve1

FUEL TANK PART DIAGRAM

CHAMPION 200978 Dual Fuel Open Frame - FUEL TANK PART DIAGRAM

FUEL TANK PART lIST

#Part NumberDescriptionCity.
1100715500Bushing, 09 x 06.6 x 104
2100711813Vibration Mounting, Fuel Tank4
3100727794Fuel Gauge1
4100099571Reversal Valve1
5100098838Fuel Filter Assembly1
6100727618-0001Fuel Tank, 11L1
7100142004Fuel Tank Cap1
8100714546Fitting, Fuel Tank1

CONTROl PANEl PART DIAGRAM

CHAMPION 200978 Dual Fuel Open Frame - CONTROL PANEL PART DIAGRAM

CONTROl PANEl PART lIST

#Part NumberDescriptionOty.
1100731572Receptacle Cover, TT-30R1
2100731575Receptacle Cover, 5-20R, Duplex1
3100011421-0002Flange Nut M6, GB61701
4100010886-0002Spring Washer 061
5100010910-0002Washer 061
6100120180Cover, Circuit Breaker3
710001974720Amp Circuit Breaker, Push Button1
810001975630Amp Circuit Breaker, Push Button1
9100020029Receptacle 5-20R, Duplex1
10100020008Receptacle TT-30R1
11100010885-0003Spring Washer 051
12100157215Mounting Plate1
13100727493Wire Harness Assembly1
14100150096-0002Cover, Parallel Outlet Socket, Black1
15100150096-0001Cover, Parallel Outlet Socket, Red1
16100731288Intelligence, INT5CINV1
17100137347-0001Ignition Module1
18100577198Amp Circuit Breaker, Push Button1
19100091059-0002Parallel Outlet Socket, Black1
20100091059-0001Parallel Outlet Socket, Red1
21100019782Receptacle, 12 VDC1
22100092320-0002Grounding Stud1
23100011025-0001Lock Washer 06, Toothed1
24100010919-0001Washer 051
25100011419-0003Flange Nut M51
26100719040-0001Screw M2.5 x 182
27100096063-0001Flange Nut M2.52

FRAME PART DIAGRAM

CHAMPION 200978 Dual Fuel Open Frame - FRAME PART DIAGRAM

FRAME PART lIST

#Part NumberDescriptionQty.
1100730625-0001Frame1
2100079483-0001Flange Nut M810
3100731886Front Mounting Bracket, Engine1
4100162980Insulator shield1
5100093523Vibration Mount 2, Support2
6100011323-0001Flange Bolt M8 x 382
7100162854Rear Mounting Bracket, Engine1
8100093524Vibration Mount 1, Support2
9100011320-0002Flange Bolt M8 x 352
10100011452-0003Flange Nut M64
11100022335Damping Pad4
12100010964-0002Screw M6 x 124

WIRING DIAGRAMCHAMPION 200978 Dual Fuel Open Frame - WIRING DIAGRAM

References

Documents / Resouces

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