Eaton Powerxl Dg1 Variable Frequency Drive Instruction Manual

PowerXL DG1 Variable Frequency Drive

Product Information

The PowerXL DG1/DH1 Series VFD is a variable frequency drive
manufactured by Eaton. It is designed to provide efficient and
reliable control of motor speed for various industrial
applications. The VFD offers advanced features and capabilities to
optimize motor performance, energy efficiency, and system
reliability.

Product Usage Instructions

1. Installation: Before commencing the
   installation, refer to the safety instructions provided in the user
   manual. Ensure that all necessary precautions are taken to prevent
   accidents or damage during installation.
2. Support Services: If you require any
   assistance with the operation or maintenance of the PowerXL DG1/DH1
   Series VFD, Eaton provides support services through various
   channels. You can contact your local distributor for product
   pricing, availability, ordering, and repairs. Additionally, Eaton
   offers a support website (Eaton.com/drives) where you can find
   product information and details about local distributors and sales
   offices.
3. EatonCare Customer Support Center: If you need
   further assistance with placing orders, stock availability,
   expediting orders, emergency shipments, product price information,
   or returns (excluding warranty returns), you can reach out to the
   EatonCare Support Center. They can also provide information about
   local distributors or sales offices. Contact details for the
   support center can be found in the user manual.
4. Drives Technical Resource Center: For
   customers in Europe, there is a dedicated technical resource center
   available. You can contact them via phone, hotline, or email for
   technical support and after-sales services. The contact details are
   provided in the user manual.

For detailed technical data and specifications of the PowerXL
DG1/DH1 Series VFD, refer to Appendix A in the user manual.

PowerXL DG1/DH1 Series VFD
Installation manual (original instructions)

Effective July 2022 Supersedes January 2022

DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY
The information, recommendations, descriptions, and safety notations in this document are based on manufacturer’s experience and judgment and may not cover all contingencies. If further information is required, a sales representative should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate manufacturer selling policies or other contractual agreement between manufacturer and the purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF THE MANUFACTURER. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES.
In no event will the manufacturer be responsible to the purchaser or user in contract, in tort (including negligence), strict liability, or otherwise for any special, indirect, incidental, or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations, and descriptions contained herein. The information contained in this manual is subject to change without notice.
Cover Photo: Eaton PowerXL Series Drive

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POWERXL DG1/DH1 SERIES VFD MN040002EN–July 2022 www.eaton.com

Support services
Support services
The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products. We are dedicated to providing fast, friendly, and accurate assistance. That is why we offer you so many ways to get the support you need. Whether it is by phone, fax, or email, you can access Eaton’s support information 24 hours a day, seven days a week.
Our wide range of services is listed below.
You should contact your local distributor for product pricing, availability, ordering, expediting, and repairs.
Website
Use the Eaton Website to find product information. You can also find information on local distributors or Eaton’s sales offices.
Website address
Eaton.com/drives
EatonCare Customer Support Center
Call the EatonCare Support Center if you need assistance with placing an order, stock availability or proof of shipment, expediting an existing order, emergency shipments, product price information, returns other than warranty returns, and information on local distributors or sales offices.
Voice: 877-ETN-CARE (386-2273) (8:00 a.m.­6:00 p.m. EST) After-Hours Emergency: 800-543-7038 (6:00 p.m.­8:00 a.m. EST)
Drives Technical Resource Center
Voice: 877-ETN-CARE (386-2273) option 2, option 6 (8:00 a.m.­5:00 p.m. Central Time U.S. [UTC ­6]) email: [email protected]
For customers in Europe, contact
Phone: +49 (0) 228 6 02-3640 Hotline: +49 (0) 180 5 223822 email: [email protected] Eaton.com/moeller/aftersales

PowerXL DG1/DH1 Series VFD

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PowerXL DG1/DH1 Series VFD
Table of contents
SAFETY Before commencing the installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix Definitions and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .x Hazardous high voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .x Warnings and cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .x
CHAPTER 1–POWERXL SERIES OVERVIEW How to use this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Receiving and inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Real time clock battery activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Rating label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Carton labels (U.S. and Europe). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Catalog number system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Power ratings and product selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 DG1 replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 DH1 replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CHAPTER 2–ENGINEERING CONSIDERATIONS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Electrical power network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Input voltage and frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Input voltage balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Total harmonic distortion (THD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Reactive power compensation devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
CHAPTER 3–PRODUCT OVERVIEW Component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Selection criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Maintenance and inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Service and warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
CHAPTER 4–SAFETY AND SWITCHING Fuses and cable cross-sections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Cables and fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Residual-current device (RCD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Leakage current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Input contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 EMC Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
CHAPTER 5–MOTOR AND APPLICATION Motor selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Connecting motors in parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Parallel connection of several motors to one frequency inverter . . . . . . . . . . . . . . . .26 Bypass operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Connecting EX motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

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Table of contents, continued
CHAPTER 6–INSTALLATION REQUIREMENTS Electrical installation warnings and cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Standard mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Standard drive mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 FR6 wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Power wiring selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Cable selection: Power and motor leads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Line (Mains) and motor cable installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Connection tightening torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Cable routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Wiring the VFD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Rubber grommet installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Control board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Safe torque off (STO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Connection to power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Three-phase input connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Terminal designations in the power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Ground connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Product modified sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Checking the cable and motor insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
CHAPTER 7–EMC INSTALLATION EMC measures in the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Screen earth kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Installation requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 International EMC protection cable requirements . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Installation in corner-grounded network and IT system . . . . . . . . . . . . . . . . . . . . . . .53
APPENDIX A–TECHNICAL DATA AND SPECIFICATIONS Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
APPENDIX B–INSTALLATION GUIDELINES Cable and fuse sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Temperature deratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Heat loss data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Brake resistor sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Efficiency ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
APPENDIX C–DIMENSION DRAWINGS
APPENDIX D–SAFETY INSTRUCTIONS FOR UL AND CUL UL standards compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 Field wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
APPENDIX E–STO FUNCTION Description of safety function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Requirement for installation, commission, maintenance . . . . . . . . . . . . . . . . . . . . .102 Requirements of proof test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
APPENDIX F–CERTIFICATION AND COMPLIANCE INFORMATION UL/cUL certificate of compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 CE declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 UKCA declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 Eco-design information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 Manufacturer and importer information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103

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List of figures
Figure 1. RTC battery connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Figure 2. Rating label–DG1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Figure 3. Rating label–DH1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Figure 4. Carton label–DG1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Figure 5. Carton label–DH1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Figure 6. Catalog numbering system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Figure 7. Drive system (PDS = power drive system) . . . . . . . . . . . . . . . . . . . . . . . . .15 Figure 8. AC power networks with grounded neutral point (TN-/TT networks) . . . . .16 Figure 9. Description of the PowerXL Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Figure 10. Block diagram, elements of PowerXL frequency inverters . . . . . . . . . . . .19 Figure 11. Selection criteria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Figure 12. Identification on the FI circuit breakers . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Figure 13. EMC measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Figure 14. Parallel connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Figure 15. Example of a motor ratings plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Figure 16. Star and delta circuit types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Figure 17. V/Hz characteristic curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Figure 18. Bypass motor control (example) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Figure 19. Mounting space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Figure 20. Open Drives FR0­FR6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Figure 21. FR6 wiring layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Figure 22. Brake resistor wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Figure 23. Input power and motor cable stripping lengths . . . . . . . . . . . . . . . . . . . .39 Figure 24. Ground wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Figure 25. Terminal block layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Figure 26. Basic internal control wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Figure 27. PowerXL variable frequency drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Figure 28. Connection to power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Figure 29. Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Figure 30. FR0 grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Figure 31. Product modified sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Figure 34. EMC-Compliant Setup–230 Vac, 460/480 Vac, 600 Vac . . . . . . . . . . . . .51 Figure 35. Cable description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Figure 36. Location of the EMC Screw in Frame 0 . . . . . . . . . . . . . . . . . . . . . . . . . .53 Figure 37. Locations of the EMC Screw in Frame 1 and Frame 3 . . . . . . . . . . . . . . .53 Figure 38. Locations of EMC and MOV Screws for Frame 2 and Frame 4 . . . . . . . .54 Figure 39. Locations of the EMC Screws in Frame 5 and Frame 6 . . . . . . . . . . . . .54 Figure 40. FR0 dimension drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77 Figure 41. FR1 dimension drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 Figure 42. FR1 dimension drawing flange mount . . . . . . . . . . . . . . . . . . . . . . . . . . .79 Figure 43. FR2 dimension drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Figure 44. FR2 dimension drawing flange mount . . . . . . . . . . . . . . . . . . . . . . . . . . .81 Figure 45. FR3 dimension drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82 Figure 46. FR3 dimension drawing flange mount . . . . . . . . . . . . . . . . . . . . . . . . . . .83 Figure 47. FR4 dimension drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 Figure 48. FR4 dimension drawing flange mount . . . . . . . . . . . . . . . . . . . . . . . . . . .85 Figure 49. FR5 dimension drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 Figure 50. FR5 dimension drawing flange mount . . . . . . . . . . . . . . . . . . . . . . . . . . .87 Figure 51. FR6 dimensional drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 Figure 52. FR6 dimensional drawing flange mount . . . . . . . . . . . . . . . . . . . . . . . . . .89 Figure 53. Functional block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Figure 54. Reliability block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Figure 55. STO terminal block in PowerXL control board . . . . . . . . . . . . . . . . . . . . .102 Figure 56. Thermistor STO wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102

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PowerXL DG1/DH1 Series VFD
List of tables
Table 1. Common abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Table 2. Open Type IP20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Table 3. Type 1/IP21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Table 4. Type 12/IP54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Table 5. Open Type IP20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Table 6. Type 1/IP21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Table 7. Type 12/IP54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Table 8. Type 1/IP21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Table 9. Type 12/IP54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Table 10. Frame 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Table 11. Frame 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Table 12. Frame 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Table 13. Frame 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Table 14. Frame 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Table 15. Frame 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Table 16. Frame 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Table 17. Frame 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Table 18. Frame 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Table 19. Frame 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Table 20. Frame 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Table 21. Frame 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Table 22. Frame 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Table 23. Frame 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Table 24. Drive system components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Table 25. Elements of PowerXL frequency inverters . . . . . . . . . . . . . . . . . . . . . . . .19 Table 26. Maintenance measures and intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Table 27. Motor power cable EMC guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Table 28. Assignment of frequency inverters to example motor circuit . . . . . . . . . .27 Table 29. Bypass motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Table 30. Space requirements for mounting the PowerXL Series VFD and airflow . . 30 Table 31. Mounting drive dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Table 32. Tightening torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Table 33. Spacing between parallel motor cables . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Table 34. Maximum motor power cable length 230/480 V. . . . . . . . . . . . . . . . . . . . .39 Table 35. Maximum motor power cable lengths 575 V . . . . . . . . . . . . . . . . . . . . . . .39 Table 36. Input power and motor cable stripping and wire lengths . . . . . . . . . . . . .39 Table 37. DG1 I/O connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Table 38. DH1 I/O connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Table 39. I/O specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Table 40. 1st Environment 2nd environment EMC levels according to EN 61800-3 (2004) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Table 41. Motor power cable EMC guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Table 42. Cable categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Table 43. PowerXL Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Table 44. North America cable and fuse sizes–208 Vac to 240 Vac ratings . . . . . . .58 Table 45. International cable and fuse sizes–208 Vac to 240 Vac ratings . . . . . . . . .59 Table 46. North America cable and fuse sizes–440 Vac to 500 Vac ratings . . . . . . .60 Table 47. International cable and fuse sizes–380 Vac to 440 Vac ratings . . . . . . . . .61 Table 48. North America cable and fuse sizes–525 Vac to 600 Vac ratings . . . . . . .62 Table 48a. International cable and fuse sizes–525 Vac to 600 Vac ratings . . . . . . . .62 Table 49. 230 V temperature deratings (VT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Table 50. 230 V temperature deratings (CT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 Table 51. 480 V temperature deratings (VT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

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PowerXL DG1/DH1 Series VFD
List of tables, continued
Table 52. 480 V temperature deratings (CT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Table 53. 600 V temperature deratings (VT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Table 54. 600 V temperature deratings (CT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Table 55. 230 V heat loss data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Table 56. 400 V heat loss data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Table 57. 600 V heat loss data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Table 58. 230 V idle heat loss FR0~FR6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Table 59. 480 V idle heat loss FR0~FR6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Table 60. 575 V idle heat loss FR1~FR6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Table 61. Brake resistor sizing data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Table 62. 230 V FR0-Xhp efficiency rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Table 63. 230 V FR1-4hp efficiency rating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Table 64. 230 V FR2-10hp efficiency rating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Table 65. 230 V FR3-20hp efficiency rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Table 66. 230 V FR4-40hp efficiency rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 Table 67. 230 V FR5-75hp efficiency rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 Table 68. 400 V FR0-Xhp efficiency rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 Table 69. 400 V FR1-7.5hp efficiency rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 Table 70. 400 V FR2-20hp efficiency rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Table 71. 400 V FR3-40hp efficiency rating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Table 72. 400 V FR4-75hp efficiency rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Table 73. 400 V FR5-150hp efficiency rating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Table 74. 575 V FR1-7.5hp efficiency rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 Table 75. 575 V FR2-20hp efficiency rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 Table 76. 575 V FR3-40hp efficiency rating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 Table 77. 575 V FR4-75hp efficiency rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 Table 78. 575 V FR5-150hp efficiency rating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 Table 79. Protection ratings–480 V drive series . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 Table 80. Protection ratings–230 V drive series . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Table 81. Protection ratings–575 V drive series . . . . . . . . . . . . . . . . . . . . . . . . . . . .93 Table 82. Required line and motor wire torque (480 V) . . . . . . . . . . . . . . . . . . . . . . .94 Table 83. Required line and motor wire torque (230 V) . . . . . . . . . . . . . . . . . . . . . . .95 Table 84. Required line and motor wire torque (575 V) . . . . . . . . . . . . . . . . . . . . . . .96 Table 85. Required grounding wire torque (480 V) . . . . . . . . . . . . . . . . . . . . . . . . . .97 Table 86. Required grounding wire torque (230 V) . . . . . . . . . . . . . . . . . . . . . . . . . .98 Table 87. Required grounding wire torque (575 V) . . . . . . . . . . . . . . . . . . . . . . . . . . .99 Table 88. Safety-related parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Table 89. Power supply and input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Table 90. Environmental and EMC conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

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PowerXL DG1/DH1 Series VFD

Safety
WARNING
DANGEROUS ELECTRICAL VOLTAGE!
Before commencing the installation
· Disconnect the power supply of the device
· Ensure that devices cannot be accidentally restarted
· Verify isolation from the supply
· Earth and short circuit the device
· Cover or enclose any adjacent live components
· Only suitably qualified personnel in accordance with EN 50110-1/-2 (VDE 0105 Part 100) may work on this device/system
· Before installation and before touching the device ensure that you are free of electrostatic charge
· The functional earth (FE, PES) must be connected to the protective earth (PE) or the potential equalization. The system installer is responsible for implementing this connection
· Connecting cables and signal lines should be installed so that inductive or capacitive interference does not impair the automation functions
· Install automation devices and related operating elements in such a way that they are well protected against unintentional operation
· Suitable safety hardware and software measures should be implemented for the I/O interface so that an open circuit on the signal side does not result in undefined states in the automation devices
· Ensure a reliable electrical isolation of the extra-low voltage of the 24 V supply. Only use power supply units complying with IEC 60364-4-41 (VDE 0100 Part 410) or HD384.4.41 S2
· Deviations of the input voltage from the rated value must not exceed the tolerance limits given in the specifications, otherwise this may cause malfunction and dangerous operation
· Emergency stop devices complying with IEC/EN 60204-1 must be effective in all operating modes of the automation devices. Unlatching the emergency-stop devices must not cause a restart
· Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed and with the housing closed. Desktop or portable units must only be operated and controlled in enclosed housings
· Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure. This should not cause dangerous operating states even for a short time. If necessary, emergency-stop devices should be implemented

· Wherever faults in the automation system may cause injury or material damage, external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction (for example, by means of separate limit switches, mechanical interlocks, and so on)
· Depending on their degree of protection, adjustable frequency drives may contain live bright metal parts, moving or rotating components, or hot surfaces during and immediately after operation
· Removal of the required covers, improper installation, or incorrect operation of motor or adjustable frequency drive may cause the failure of the device and may lead to serious injury or damage
· The applicable national accident prevention and safety regulations apply to all work carried out on live adjustable frequency drives
· The electrical installation must be carried out in accordance with the relevant regulations (for example, with regard to cable cross sections, fuses, PE)
· Transport, installation, commissioning, and maintenance work must be carried out only by qualified personnel (IEC 60364, HD 384 and national occupational safety regulations)
· Installations containing adjustable frequency drives must be provided with additional monitoring and protective devices in accordance with the applicable safety regulations. Modifications to the adjustable frequency drives using the operating software are permitted
· All covers and doors must be kept closed during operation
· To reduce hazards for people or equipment, the user must include in the machine design measures that restrict the consequences of a malfunction or failure of the drive (increased motor speed or sudden standstill of motor). These measures include:
· Other independent devices for monitoring safety-related variables (speed, travel, end positions, and so on)
· Electrical or non-electrical system-wide measures (electrical or mechanical interlocks)
· Never touch live parts or cable connections of the adjustable frequency drive after it has been disconnected from the power supply. Due to the charge in the capacitors, these parts may still be live after disconnection. Fit appropriate warning signs
Read this manual thoroughly and make sure you understand the procedures before you attempt to install, set up, operate or carry out any maintenance work on this PowerXL Adjustable Frequency Drive.

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PowerXL DG1/DH1 Series VFD

Definitions and symbols
WARNING
THIS SYMBOL INDICATES HIGH VOLTAGE. IT CALLS YOUR ATTENTION TO ITEMS OR OPERATIONS THAT COULD BE DANGEROUS TO YOU AND OTHER PERSONS OPERATING THIS EQUIPMENT. READ THE MESSAGE AND FOLLOW THE INSTRUCTIONS CAREFULLY.
THIS SYMBOL IS THE “SAFETY ALERT SYMBOL.” IT OCCURS WITH EITHER OF TWO SIGNAL WORDS: CAUTION OR WARNING, AS DESCRIBED BELOW.
WARNING
INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, CAN RESULT IN SERIOUS INJURY OR DEATH.
CAUTION
INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, CAN RESULT IN MINOR TO MODERATE INJURY, OR SERIOUS DAMAGE TO THE PRODUCT. THE SITUATION DESCRIBED IN THE CAUTION MAY, IF NOT AVOIDED, LEAD TO SERIOUS RESULTS. IMPORTANT SAFETY MEASURES ARE DESCRIBED IN CAUTION (AS WELL AS WARNING).
Hazardous high voltage
WARNING
MOTOR CONTROL EQUIPMENT AND ELECTRONIC CONTROLLERS ARE CONNECTED TO HAZARDOUS LINE VOLTAGES. WHEN SERVICING DRIVES AND ELECTRONIC CONTROLLERS, THERE MAY BE EXPOSED COMPONENTS WITH HOUSINGS OR PROTRUSIONS AT OR ABOVE LINE POTENTIAL. EXTREME CARE SHOULD BE TAKEN TO PROTECT AGAINST SHOCK. · STAND ON AN INSULATING PAD AND MAKE IT A HABIT TO USE
ONLY ONE HAND WHEN CHECKING COMPONENTS · ALWAYS WORK WITH ANOTHER PERSON IN CASE AN
EMERGENCY OCCURS · DISCONNECT POWER BEFORE CHECKING CONTROLLERS OR
PERFORMING MAINTENANCE · BE SURE EQUIPMENT IS PROPERLY EARTHED · WEAR SAFETY GLASSES WHENEVER WORKING ON
ELECTRONIC CONTROLLERS OR ROTATING MACHINERY
WARNING
THE COMPONENTS IN THE DRIVE’S POWER SECTION REMAIN ENERGIZED AFTER THE SUPPLY VOLTAGE HAS BEEN SWITCHED OFF. AFTER DISCONNECTING THE SUPPLY, WAIT AT LEAST FIVE MINUTES BEFORE REMOVING THE COVER TO ALLOW THE INTERMEDIATE CIRCUIT CAPACITORS TO DISCHARGE. PAY ATTENTION TO HAZARD WARNINGS!

DANGER 5 MIN
WARNING
ELECTRIC SHOCK HAZARD–RISK OF INJURIES! CARRY OUT WIRING WORK ONLY IF THE UNIT IS DE-ENERGIZED.
WARNING
DO NOT PERFORM ANY MODIFICATIONS ON THE AC DRIVE WHEN IT IS CONNECTED TO MAINS.
Warnings and cautions WARNING
BE SURE TO GROUND THE UNIT FOLLOWING THE INSTRUCTIONS IN THIS MANUAL. UNGROUNDED UNITS MAY CAUSE ELECTRIC SHOCK AND/OR FIRE.
WARNING
THIS EQUIPMENT SHOULD ONLY BE INSTALLED, ADJUSTED, AND SERVICED BY QUALIFIED ELECTRICAL MAINTENANCE PERSONNEL FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THIS TYPE OF EQUIPMENT AND THE HAZARDS INVOLVED. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN DEATH OR SEVERE INJURY.
WARNING
COMPONENTS WITHIN THE DRIVE ARE LIVE WHEN IT IS CONNECTED TO POWER. CONTACT WITH THIS VOLTAGE IS EXTREMELY DANGEROUS AND MAY CAUSE DEATH OR SEVERE INJURY.
WARNING
LINE TERMINALS (L1, L2, L3), MOTOR TERMINALS (U, V, W) AND THE DC LINK/BRAKE RESISTOR TERMINALS (DC­, DC+/R+, R­) ARE LIVE WHEN THE DRIVE IS CONNECTED TO POWER, EVEN IF THE MOTOR IS NOT RUNNING. CONTACT WITH THIS VOLTAGE IS EXTREMELY DANGEROUS AND MAY CAUSE DEATH OR SEVERE INJURY.
WARNING
EVEN THOUGH THE CONTROL I/O-TERMINALS ARE ISOLATED FROM LINE VOLTAGE, THE RELAY OUTPUTS AND OTHER I/OTERMINALS MAY HAVE DANGEROUS VOLTAGE PRESENT EVEN WHEN THE DRIVE IS DISCONNECTED FROM POWER. CONTACT WITH THIS VOLTAGE IS EXTREMELY DANGEROUS AND MAY CAUSE DEATH OR SEVERE INJURY.

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PowerXL DG1/DH1 Series VFD

WARNING
THIS EQUIPMENT HAS A LARGE CAPACITIVE LEAKAGE CURRENT DURING OPERATION, WHICH CAN CAUSE ENCLOSURE PARTS TO BE ABOVE GROUND POTENTIAL. PROPER GROUNDING, AS DESCRIBED IN THIS MANUAL, IS REQUIRED. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN DEATH OR SEVERE INJURY.
WARNING
BEFORE APPLYING POWER TO THIS DRIVE, MAKE SURE THAT THE FRONT AND CABLE COVERS ARE CLOSED AND FASTENED TO PREVENT EXPOSURE TO POTENTIAL ELECTRICAL FAULT CONDITIONS. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN DEATH OR SEVERE INJURY.
WARNING
AN UPSTREAM DISCONNECT/PROTECTIVE DEVICE MUST BE PROVIDED AS REQUIRED BY THE NATIONAL ELECTRIC CODET (NECT). FAILURE TO FOLLOW THIS PRECAUTION MAY RESULT IN DEATH OR SEVERE INJURY.
WARNING
THIS DRIVE CAN CAUSE A DC CURRENT IN THE PROTECTIVE EARTHING CONDUCTOR. WHERE A RESIDUAL CURRENT-OPERATED PROTECTIVE (RCD) OR MONITORING (RCM) DEVICE IS USED FOR PROTECTION IN CASE OF DIRECT OR INDIRECT CONTACT, ONLY AN RCD OR RCM OF TYPE B IS ALLOWED ON THE SUPPLY SIDE OF THIS PRODUCT.
WARNING
CARRY OUT WIRING WORK ONLY AFTER THE DRIVE HAS BEEN CORRECTLY MOUNTED AND SECURED.
WARNING
BEFORE OPENING THE DRIVE COVERS: · DISCONNECT ALL POWER TO THE DRIVE, INCLUDING EXTERNAL
CONTROL POWER THAT MAY BE PRESENT · WAIT A MINIMUM OF FIVE MINUTES AFTER ALL THE LIGHTS
ON THE KEYPAD ARE OFF. THIS ALLOWS TIME FOR THE DC BUS CAPACITORS TO DISCHARGE · A HAZARD VOLTAGE MAY STILL REMAIN IN THE DC BUS CAPACITORS EVEN IF THE POWER HAS BEEN TURNED OFF. CONFIRM THAT THE CAPACITORS HAVE FULLY DISCHARGED BY MEASURING THEIR VOLTAGE USING A MULTIMETER SET TO MEASURE THE DC VOLTAGE FAILURE TO FOLLOW THESE PRECAUTIONS MAY CAUSE DEATH OR SEVERE INJURY.

WARNING
THE OPENING OF THE BRANCH-CIRCUIT PROTECTIVE DEVICE MAY BE AN INDICATION THAT A FAULT CURRENT HAS BEEN INTERRUPTED. TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, CURRENT-CARRYING PARTS AND OTHER COMPONENTS OF THE CONTROLLER SHOULD BE EXAMINED AND REPLACED IF DAMAGED. IF BURNOUT OF THE CURRENT ELEMENT OF AN OVERLOAD RELAY OCCURS, THE COMPLETE OVERLOAD RELAY MUST BE REPLACED.
WARNING
OPERATION OF THIS EQUIPMENT REQUIRES DETAILED INSTALLATION AND OPERATION INSTRUCTIONS PROVIDED IN THE INSTALLATION/OPERATION MANUAL INTENDED FOR USE WITH THIS PRODUCT. IT SHOULD BE RETAINED WITH THIS DEVICE AT ALL TIMES. A HARD COPY OF THIS INFORMATION MAY BE ORDERED FROM LITERATURE FULFILLMENT.
WARNING
BEFORE SERVICING THE DRIVE: · DISCONNECT ALL POWER TO THE DRIVE, INCLUDING EXTERNAL
CONTROL POWER THAT MAY BE PRESENT · PLACE A “DO NOT TURN ON” LABEL ON THE DISCONNECT
DEVICE · LOCK THE DISCONNECT DEVICE IN THE OPEN POSITION FAILURE TO FOLLOW THESE INSTRUCTIONS WILL RESULT IN DEATH OR SERIOUS INJURY.
WARNING
THE DRIVE OUTPUTS (U, V, W) MUST NOT BE CONNECTED TO THE INPUT VOLTAGE OR THE UTILITY LINE POWER AS SEVERE DAMAGE TO THE DEVICE MAY OCCUR AND THERE MAY BE A RISK OF FIRE.
WARNING
THE HEAT SINK AND/OR OUTER ENCLOSURE MAY REACH A HIGH TEMPERATURE. PAY ATTENTION TO HAZARD WARNINGS!
HOT SURFACE–RISK OF BURN. DO NOT TOUCH!
WARNING
IN A DOMESTIC ENVIRONMENT, THIS PRODUCT MAY CAUSE RADIO INTERFERENCE, IN WHICH CASE SUPPLEMENTARY MITIGATION MEASURES MAY BE REQUIRED.
CAUTION
ANY ELECTRICAL OR MECHANICAL MODIFICATION TO THIS DRIVE WITHOUT PRIOR WRITTEN CONSENT OF MANUFACTURER WILL VOID ALL WARRANTIES AND MAY RESULT IN A SAFETY HAZARD IN ADDITION AND VOIDING OF THE ULT LISTING.

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PowerXL DG1/DH1 Series VFD

CAUTION
INSTALL THIS DRIVE ON FLAME-RESISTANT MATERIAL SUCH AS A STEEL PLATE TO REDUCE THE RISK OF FIRE
CAUTION
INSTALL THIS DRIVE ON A PERPENDICULAR SURFACE THAT IS ABLE TO SUPPORT THE WEIGHT OF THE DRIVE AND IS NOT SUBJECT TO VIBRATION, TO LESSEN THE RISK OF THE DRIVE FALLING AND BEING DAMAGED AND/OR CAUSING PERSONAL INJURY.
CAUTION
PREVENT FOREIGN MATERIAL SUCH AS WIRE CLIPPINGS OR METAL SHAVINGS FROM ENTERING THE DRIVE ENCLOSURE, AS THIS MAY CAUSE ARCING DAMAGE AND FIRE.
CAUTION
INSTALL THIS DRIVE IN A WELL-VENTILATED ROOM THAT IS NOT SUBJECT TO TEMPERATURE EXTREMES, HIGH HUMIDITY, OR CONDENSATION, AND AVOID LOCATIONS THAT ARE DIRECTLY EXPOSED TO SUNLIGHT, OR HAVE HIGH CONCENTRATIONS OF DUST, CORROSIVE GAS, EXPLOSIVE GAS, INFLAMMABLE GAS, GRINDING FLUID MIST, ETC. IMPROPER INSTALLATION MAY RESULT IN A FIRE HAZARD.
CAUTION
WHEN SELECTING THE CABLE CROSS-SECTION, TAKE THE VOLTAGE DROP UNDER LOAD CONDITIONS INTO ACCOUNT. THE CONSIDERATION OF OTHER STANDARDS IS THE RESPONSIBILITY OF THE USER. THE USER IS RESPONSIBLE FOR COMPLIANCE WITH ALL INTERNATIONAL AND NATIONAL ELECTRICAL STANDARDS IN FORCE CONCERNING PROTECTIVE GROUNDING OF ALL EQUIPMENT.
CAUTION
THE SPECIFIED MINIMUM PE CONDUCTOR CROSS-SECTIONS IN THIS MANUAL MUST BE MAINTAINED. TOUCH CURRENT IN THIS EQUIPMENT EXCEEDS 3.5 MA (AC). THE MINIMUM SIZE OF THE PROTECTIVE EARTHING CONDUCTOR SHALL COMPLY WITH THE REQUIREMENTS OF EN 61800-5-1 AND/ OR THE LOCAL SAFETY REGULATIONS.
CAUTION
TOUCH CURRENTS IN THIS FREQUENCY INVERTER ARE GREATER THAN 3.5 MA (AC). ACCORDING TO PRODUCT STANDARD IEC/EN 61800-5-1, AN ADDITIONAL EQUIPMENT GROUNDING CONDUCTOR OF THE SAME CROSS-SECTIONAL AREA AS THE ORIGINAL PROTECTIVE EARTHING CONDUCTOR MUST BE CONNECTED, OR THE CROSS-SECTION OF THE EQUIPMENT GROUNDING CONDUCTOR MUST BE AT LEAST 10 MM2 CU. DRIVE REQUIRES THAT ONLY COPPER CONDUCTOR SHOULD BE USED.

CAUTION
DEBOUNCED INPUTS MAY NOT BE USED IN THE SAFETY CIRCUIT DIAGRAM. RESIDUAL CURRENT CIRCUIT BREAKERS (RCD) ARE ONLY TO BE INSTALLED BETWEEN THE AC POWER SUPPLY NETWORK AND THE DRIVE.
CAUTION
DEBOUNCED INPUTS MAY NOT BE USED IN THE SAFETY CIRCUIT DIAGRAM. IF YOU ARE CONNECTING MULTIPLE MOTORS ON ONE DRIVE, YOU MUST DESIGN THE CONTACTORS FOR THE INDIVIDUAL MOTORS ACCORDING TO UTILIZATION CATEGORY AC-3. SELECTING THE MOTOR CONTACTOR IS DONE ACCORDING TO THE RATED OPERATIONAL CURRENT OF THE MOTOR TO BE CONNECTED.
CAUTION
DEBOUNCED INPUTS MAY NOT BE USED IN THE SAFETY CIRCUIT DIAGRAM. A CHANGEOVER BETWEEN THE DRIVE AND THE INPUT SUPPLY MUST TAKE PLACE IN A VOLTAGE-FREE STATE.
CAUTION
DEBOUNCED INPUTS MAY NOT BE USED IN THE SAFETY CIRCUIT DIAGRAM. FIRE HAZARD! ONLY USE CABLES, PROTECTIVE SWITCHES, AND CONTACTORS THAT FEATURE THE INDICATED PERMISSIBLE NOMINAL CURRENT VALUE.
CAUTION
BEFORE CONNECTING THE DRIVE TO AC MAINS MAKE SURE THAT THE EMC PROTECTION CLASS SETTINGS OF THE DRIVE ARE APPROPRIATELY MADE ACCORDING TO INSTRUCTIONS IN THIS MANUAL.
CAUTION
BEFORE CONNECTING THE DRIVE TO AC MAINS MAKE SURE THAT THE EMC PROTECTION CLASS SETTINGS OF THE DRIVE ARE APPROPRIATELY MADE ACCORDING TO INSTRUCTIONS IN THIS MANUAL. · IF THE DRIVE IS TO BE USED IN A FLOATING DISTRIBUTION
NETWORK, REMOVE SCREWS AT MOV AND EMC. SEE “INSTALLATION IN CORNER-GROUNDED NETWORK” ON PAGE 53 AND “INSTALLATION IN IT SYSTEM” ON PAGE 53 RESPECTIVELY · DISCONNECT THE INTERNAL EMC FILTER WHEN INSTALLING THE DRIVE ON AN IT SYSTEM (AN UNGROUNDED POWER SYSTEM OR A HIGH-RESISTANCE-GROUNDED [OVER 30 OHM] POWER SYSTEM), OTHERWISE THE SYSTEM WILL BE CONNECTED TO GROUND POTENTIAL THROUGH THE EMC FILTER CAPACITORS. THIS MAY CAUSE DANGER, OR DAMAGE THE DRIVE · DISCONNECT THE INTERNAL EMC FILTER WHEN INSTALLING THE DRIVE ON A CORNER GROUNDED TN SYSTEM, OTHERWISE THE DRIVE WILL BE DAMAGED

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NOTICE
WHEN THE INTERNAL EMC FILTER IS DISCONNECTED, THE DRIVE MIGHT BE NOT EMC COMPATIBLE. · DO NOT ATTEMPT TO INSTALL OR REMOVE THE MOV OR
EMC SCREWS WHILE POWER IS APPLIED TO THE DRIVE’S INPUT TERMINALS
Motor and equipment safety
CAUTION
DO NOT PERFORM ANY MEGGAR OR VOLTAGE WITHSTAND TESTS ON ANY PART OF THE DRIVE OR ITS COMPONENTS. IMPROPER TESTING MAY RESULT IN DAMAGE.
CAUTION
PRIOR TO ANY TESTS OR MEASUREMENTS OF THE MOTOR OR THE MOTOR CABLE, DISCONNECT THE MOTOR CABLE AT THE DRIVE OUTPUT TERMINALS (U, V, W) TO AVOID DAMAGING THE DRIVE DURING MOTOR OR CABLE TESTING.
CAUTION
DO NOT TOUCH ANY COMPONENTS ON THE CIRCUIT BOARDS. STATIC VOLTAGE DISCHARGE MAY DAMAGE THE COMPONENTS.
CAUTION
BEFORE STARTING THE MOTOR, CHECK THAT THE MOTOR IS MOUNTED PROPERLY AND ALIGNED WITH THE DRIVEN EQUIPMENT. ENSURE THAT STARTING THE MOTOR WILL NOT CAUSE PERSONAL INJURY OR DAMAGE EQUIPMENT CONNECTED TO THE MOTOR.
CAUTION
SET THE MAXIMUM MOTOR SPEED (FREQUENCY) IN THE DRIVE ACCORDING TO THE REQUIREMENTS OF THE MOTOR AND THE EQUIPMENT CONNECTED TO IT. INCORRECT MAXIMUM FREQUENCY SETTINGS CAN CAUSE MOTOR OR EQUIPMENT DAMAGE AND PERSONAL INJURY.
CAUTION
BEFORE REVERSING THE MOTOR ROTATION DIRECTION, ENSURE THAT THIS WILL NOT CAUSE PERSONAL INJURY OR EQUIPMENT DAMAGE.
CAUTION
MAKE SURE THAT NO POWER CORRECTION CAPACITORS ARE CONNECTED TO THE DRIVE OUTPUT OR THE MOTOR TERMINALS TO PREVENT DRIVE MALFUNCTION AND POTENTIAL DAMAGE.

CAUTION
MAKE SURE THAT THE DRIVE OUTPUT TERMINALS (U, V, W) ARE NOT CONNECTED TO THE UTILITY LINE POWER AS SEVERE DAMAGE TO THE DRIVE MAY OCCUR.
CAUTION
WHEN THE CONTROL TERMINALS OF TWO OR MORE DRIVE UNITS ARE CONNECTED IN PARALLEL, THE AUXILIARY VOLTAGE FOR THESE CONTROL CONNECTIONS MUST BE TAKEN FROM A SINGLE SOURCE WHICH CAN EITHER BE ONE OF THE UNITS OR AN EXTERNAL SUPPLY.
CAUTION
THE DRIVE WILL START UP AUTOMATICALLY AFTER AN INPUT VOLTAGE INTERRUPTION IF THE EXTERNAL RUN COMMAND IS ON.
CAUTION
DO NOT CONTROL THE MOTOR WITH THE DISCONNECTING DEVICE (DISCONNECTING MEANS); INSTEAD, USE THE CONTROL PANEL START AND STOP KEYS AND, OR COMMANDS VIA THE I/O BOARD OF THE DRIVE. THE MAXIMUM ALLOWED NUMBER OF CHARGING CYCLES OF THE DC CAPACITORS (I.E. POWER-UPS BY APPLYING POWER) IS FIVE IN TEN MINUTES.
CAUTION
IMPROPER DRIVE OPERATION: · IF THE DRIVE IS NOT TURNED ON FOR A LONG PERIOD, THE
PERFORMANCE OF ITS ELECTROLYTIC CAPACITORS WILL BE REDUCED · IF IT IS STOPPED FOR A PROLONGED PERIOD, TURN THE DRIVE ON AT LEAST EVERY SIX MONTHS FOR AT LEAST 5 HOURS TO RESTORE THE PERFORMANCE OF THE CAPACITORS, AND THEN CHECK ITS OPERATION. IT IS RECOMMENDED THAT THE DRIVE IS NOT CONNECTED DIRECTLY TO THE LINE VOLTAGE. THE VOLTAGE SHOULD BE INCREASED GRADUALLY USING AN ADJUSTABLE AC SOURCE FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY AND/OR EQUIPMENT DAMAGE.
For more technical information, contact the factory or your local sales representative..

POWERXL DG1/DH1 SERIES VFD MN040002EN–June 2022 www.eaton.com

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Sécurité

AVERTISSEMENT
TENSION ÉLECTRIQUE DANGEREUSE !
Avant de commencer l’installation
· Débrancher l’alimentation de l’appareil
· S’assurer que les dispositifs ne peuvent pas être accidentellement redémarrés
· Vérifier l’isolement de l’alimentation
· Mettre l’appareil à la terre et le protéger contre les courts-circuits
· Couvrir ou enfermer tout composant sous tension adjacent
· Seul le personnel qualifié conformément à la norme EN 50110-1/-2 (VDE 0105 Partie 100) peut travailler sur cet appareil/ce système
· Avant l’installation et avant de toucher l’appareil, s’assurer de ne porter aucune charge électrostatique
· La terre fonctionnelle (FE, PSE) doit être raccordée à la terre de protection (PE) ou la compensation de potentiel. L’installateur du système a la responsabilité d’assurer cette connexion
· Les câbles de connexion et les lignes de signal doivent être installés de façon à ce que les interférences capacitives ou inductives ne compromettent pas les fonctions d’automatisation
· Installer les appareils d’automatisation et les éléments de fonctionnement associés de manière à ce qu’ils soient bien protégés contre tout fonctionnement accidentel
· Des dispositifs de sécurité matériels et logiciels appropriés doivent être utilisés en rapport avec l’interface des E/S afin qu’un circuit ouvert sur le côté signal ne résulte pas en états indéfinis dans les dispositifs d’automatisation
· Assurer une isolation électrique fiable sur le côté tension extra basse de l’alimentation 24 V. Utiliser uniquement des blocs d’alimentation conformes à la norme CEI 60364-4-41 (VDE 0100, partie 410) ou HD384.4.41 S2
· Les écarts entre la tension d’entrée et la tension nominale ne doivent pas dépasser les limites de tolérance indiquées dans les spécifications, au risque de provoquer un mauvais fonctionnement et une utilisation dangereuse du système
· Les dispositifs d’arrêt d’urgence conformes à la norme CEI/EN 60204-1 doivent être efficace dans tous les modes de fonctionnement des dispositifs d’automatisation. Le déverrouillage des dispositifs d’arrêt d’urgence ne doit pas entraîner un redémarrage

· Les dispositifs conçus pour un montage dans des boîtiers ou armoires de commande ne doivent être utilisés et contrôlés qu’après avoir été installés et avec le boîtier fermé. Les unités de bureau ou portatives ne doivent être utilisées et contrôlées que dans leurs boîtiers fermés
· Des mesures doivent être prises pour assurer un bon redémarrage des programmes interrompus après une chute ou une panne de tension. Ceci ne doit pas causer des états de fonctionnement dangereux, même pour un court laps de temps. Si nécessaire, des dispositifs d’arrêt d’urgence doivent être utilisés
· Quand des défaillances du système d’automatisation peuvent entraîner des blessures ou des dommages matériels, des mesures externes doivent être appliquées pour assurer un état de fonctionnement sans danger en cas de panne ou de mauvais fonctionnement (par exemple au moyen de disjoncteurs séparés, de verrouillages mécaniques, etc.)
· En fonction de leur degré de protection, les entraînements à fréquence variable peuvent contenir des pièces métalliques sous tension, des composants rotatifs ou en mouvement et des surfaces brûlantes, pendant le fonctionnement et immédiatement après l’arrêt
· Le retrait des protections requises, une installation incorrecte ou un mauvais fonctionnement du moteur ou de l’entraînement à fréquence variable peuvent causer la défaillance de l’appareil et entraîner des blessures graves et des dommages importants
· La réglementation nationale applicable en matière de sécurité et de prévention des accidents s’applique à tous les travaux effectués sur les entraînements à fréquence variable sous tension
· L’installation électrique doit être effectuée conformément aux réglementations applicables (par exemple, en ce qui concerne les sections transversales des câbles, les fusibles, la mise à la terre de protection)
· Le transport, l’installation, la mise en service et les travaux de maintenance doivent être effectués uniquement par un personnel qualifié (IEC 60364, HD 384 et règles de sécurité du travail)
· Les installations contenant des entraînements à fréquence variable doivent être équipées de dispositifs de surveillance et de protection, conformément aux réglementations applicables en matière de sécurité. Les modifications des entraînements à fréquence variable réalisées à l’aide du logiciel d’exploitation sont autorisées
· Toutes les protections et les portes doivent être maintenues fermées pendant le fonctionnement

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· Pour réduire les risques d’accidents et de dommages matériels, l’utilisateur doit inclure dans la conception de la machine des mesures limitant les conséquences de panne ou de mauvais fonctionnement de l’entraînement (augmentation de la vitesse ou arrêt soudain du moteur). Ces mesures comprennent:
· Autres dispositifs indépendants de surveillance des variables en rapport avec la sécurité (vitesse, voyages, positions d’extrémité, etc.)
· Mesures électriques ou non électriques appliquées à l’ensemble du système (verrouillages électriques ou mécaniques)
· Ne jamais toucher les pièces sous tension ni les connexions des câbles de l’entraînement à fréquence variable après leur déconnexion de l’alimentation. En raison de la charge dans les condensateurs, ces pièces peuvent être encore sous tension après la déconnexion. Installer les panneaux d’avertissement appropriés.
Lire ce manuel en entier et s’assurer de bien comprendre les procédures avant de tenter d’installer, de configurer, d’utiliser et d’effectuer tout travail d’entretien sur cet entraînement à fréquence variable PowerXL.
Définitions et symboles
AVERTISSEMENT
(CE SYMBOLE INDIQUE UNE HAUTE TENSION. IL ATTIRE L’ATTENTION SUR LES ÉLÉMENTS OU LES OPÉRATIONS QUI POURRAIENT ÊTRE DANGEREUX POUR LES PERSONNES UTILISANT CET ÉQUIPEMENT. LIRE ATTENTIVEMENT LE MESSAGE ET SUIVRE ATTENTIVEMENT LES INSTRUCTIONS.

Haute tension dangereuse
AVERTISSEMENT
L’ÉQUIPEMENT DE CONTRÔLE DU MOTEUR ET LES CONTRÔLEURS ÉLECTRONIQUES SONT BRANCHÉS SUR DES TENSIONS SECTEUR DANGEREUSES. LORS DE L’ENTRETIEN DES ENTRAÎNEMENTS ET DES CONTRÔLEURS ÉLECTRONIQUES, IL PEUT Y AVOIR DES COMPOSANTS EXPOSÉS AVEC DES BOÎTIERS OU DES PROTUBÉRANCES AU NIVEAU DU POTENTIEL DU RÉSEAU OU AU-DESSUS. TOUTES LES PRÉCAUTIONS DOIVENT ÊTRE PRISES POUR SE PROTÉGER CONTRE LES CHOCS ÉLECTRIQUES. · SE TENIR SUR UN TAPIS ISOLANT ET PRENDRE
L’HABITUDE DE N’UTILISER QU’UNE SEULE MAIN POUR VÉRIFIER LES COMPOSANTS · TOUJOURS TRAVAILLER AVEC UNE AUTRE PERSONNE LORSQU’UNE SITUATION D’URGENCE SE PRODUIT · DÉBRANCHER L’ALIMENTATION AVANT DE VÉRIFIER LES CONTRÔLEURS OU D’EFFECTUER DES TRAVAUX D’ENTRETIEN · S’ASSURER QUE L’ÉQUIPEMENT EST CORRECTEMENT RELIÉ À LA TERRE · PORTER DES LUNETTES DE SÉCURITÉ LORS DES TRAVAUX SUR LES CONTRÔLEURS ÉLECTRONIQUES OU LES MACHINES ROTATIVES
AVERTISSEMENT
LES COMPOSANTS DE LA SECTION D’ALIMENTATION DE L’ENTRAÎNEMENT RESTENT SOUS TENSION APRÈS LA COUPURE DE LA TENSION D’ALIMENTATION. APRÈS LA DÉCONNEXION DE L’ALIMENTATION, ATTENDRE AU MOINS CINQ MINUTES AVANT DE RETIRER LE COUVERCLE POUR PERMETTRE LA DÉCHARGE DES CONDENSATEURS DU CIRCUIT INTERMÉDIAIRE. PRÊTER ATTENTION AUX AVERTISSEMENTS SIGNALANT DES DANGERS !

CE SYMBOLE EST LE « SYMBOLE D’ALERTE DE SÉCURITÉ ». IL ACCOMPAGNE LES DEUX TERMES D’AVERTISSEMENT SUIVANTS : MISE EN GARDE OU AVERTISSEMENT, COMME DÉCRIT CI-DESSOUS.
AVERTISSEMENT
INDIQUE UNE SITUATION POTENTIELLEMENT DANGEREUSE QUI, SI ELLE N’EST PAS ÉVITÉE, PEUT ENTRAÎNER DES BLESSURES GRAVES OU LA MORT.
MISE EN GARDE
INDIQUE UNE SITUATION POTENTIELLEMENT DANGEREUSE QUI, SI ELLE N’EST PAS ÉVITÉE, PEUT ENTRAÎNER DES BLESSURES LÉGÈRES À MODÉRÉES ET D’IMPORTANTS DÉGÂTS MATÉRIELS. LA SITUATION DÉCRITE DANS LA MISE EN GARDE PEUT, SI ELLE N’EST PAS ÉVITÉE, ENTRAÎNER DES CONSÉQUENCES GRAVES. DES MESURES DE SÉCURITÉ IMPORTANTES SONT DÉCRITES DANS LES MISES EN GARDE (AINSI QUE DANS LES AVERTISSEMENTS).

DANGER 5 MIN
AVERTISSEMENT
RISQUE DE CHOC ÉLECTRIQUE – RISQUE DE BLESSURES ! EFFECTUER LE CÂBLAGE UNIQUEMENT SI L’UNITÉ N’EST PLUS SOUS TENSION.
AVERTISSEMENT
NE PAS EFFECTUER DE MODIFICATIONS SUR L’ENTRAÎNEMENT CA LORSQU’IL EST CONNECTÉ À L’ALIMENTATION SECTEUR.

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Avertissements et mises en garde
AVERTISSEMENT
S’ASSURER DE METTRE L’APPAREIL À LA TERRE EN SUIVANT LES INSTRUCTIONS DE CE MANUEL. LES UNITÉS NON MISES À LA TERRE PEUVENT CAUSER DES CHOCS ÉLECTRIQUES ET DES INCENDIES.
AVERTISSEMENT
CET ÉQUIPEMENT NE DOIT ÊTRE INSTALLÉ, RÉGLÉ ET ENTRETENU QUE PAR UN PERSONNEL D’ENTRETIEN ÉLECTRIQUE QUALIFIÉ CONNAISSANT LA CONSTRUCTION ET LE FONCTIONNEMENT DE CE TYPE D’ÉQUIPEMENT, AINSI QUE LES RISQUES ENCOURUS. LE NON-RESPECT DE CETTE PRÉCAUTION PEUT ENTRAÎNER LA MORT OU DES BLESSURES GRAVES.
AVERTISSEMENT
LES COMPOSANTS À L’INTÉRIEUR DE L’ENTRAÎNEMENT SONT SOUS TENSION LORSQUE L’ENTRAÎNEMENT EST BRANCHÉ À L’ALIMENTATION. LE CONTACT AVEC CETTE TENSION EST EXTRÊMEMENT DANGEREUX ET PEUT CAUSER LA MORT OU DES BLESSURES GRAVES.
AVERTISSEMENT
LES BORNES DE PHASE (L1, L2, L3), LES BORNES DU MOTEUR (U, V, W) ET LES BORNES DE RÉSISTANCE DE LIAISON CC/FREIN (DC-, DC+ /R+, R-) SONT SOUS TENSION LORSQUE L’ENTRAÎNEMENT EST BRANCHÉ À L’ALIMENTATION, MÊME SI LE MOTEUR NE TOURNE PAS. LE CONTACT AVEC CETTE TENSION EST EXTRÊMEMENT DANGEREUX ET PEUT CAUSER LA MORT OU DES BLESSURES GRAVES.
AVERTISSEMENT
MÊME SI LES BORNES E/S DE COMMANDE SONT ISOLÉES DE LA TENSION SECTEUR, LES SORTIES DE RELAIS ET LES AUTRES BORNES E/S PEUVENT PRÉSENTER UNE TENSION DANGEREUSE MÊME LORSQUE L’ENTRAÎNEMENT EST DÉBRANCHÉ. LE CONTACT AVEC CETTE TENSION EST EXTRÊMEMENT DANGEREUX ET PEUT CAUSER LA MORT OU DES BLESSURES GRAVES.
AVERTISSEMENT
CET ÉQUIPEMENT A UN GRAND COURANT DE FUITE CAPACITIF PENDANT LE FONCTIONNEMENT, CE QUI PEUT METTRE LES PIÈCES DU BOÎTIER À UN NIVEAU SUPÉRIEUR AU POTENTIEL DE TERRE. UNE MISE À LA TERRE APPROPRIÉE, TELLE QUE DÉCRITE DANS CE MANUEL, EST NÉCESSAIRE. LE NON-RESPECT DE CETTE PRÉCAUTION PEUT ENTRAÎNER LA MORT OU DES BLESSURES GRAVES.
AVERTISSEMENT
AVANT DE METTRE L’ENTRAÎNEMENT SOUS TENSION, S’ASSURER QUE LES PROTECTIONS AVANT ET DES CÂBLES SONT FERMÉES ET ATTACHÉES POUR EMPÊCHER L’EXPOSITION À D’ÉVENTUELLES DÉFAILLANCES ÉLECTRIQUES. LE NON-RESPECT DE CETTE PRÉCAUTION PEUT ENTRAÎNER LA MORT OU DES BLESSURES GRAVES.

AVERTISSEMENT
UN DISPOSITIF DE PROTECTION/DÉCONNEXION EN AMONT DOIT ÊTRE FOURNI, TEL QUE REQUIS PAR LE CODE ÉLECTRIQUE NATIONAL (NECT). LE NON-RESPECT DE CETTE PRÉCAUTION PEUT ENTRAÎNER LA MORT OU DES BLESSURES GRAVES.
AVERTISSEMENT
CET ENTRAÎNEMENT PEUT CAUSER UN COURANT CC DANS LE CONDUCTEUR DE MISE À LA TERRE DE PROTECTION. LORSQU’UN DISPOSITIF DE PROTECTION OU DE SURVEILLANCE À COURANT RÉSIDUEL EST UTILISÉ POUR LA PROTECTION EN CAS DE CONTACT DIRECT OU INDIRECT, SEUL UN DISPOSITIF DE TYPE B EST AUTORISÉ SUR LE CÔTÉ ALIMENTATION DE CE PRODUIT.
AVERTISSEMENT
NE TRAVAILLER SUR LE CÂBLAGE QU’APRÈS QUE L’ENTRAÎNEMENT A ÉTÉ CORRECTEMENT MONTÉ ET ATTACHÉ.
AVERTISSEMENT
AVANT D’OUVRIR LES COUVERCLES DE L’ENTRAÎNEMENT : · DÉBRANCHER TOUTE L’ALIMENTATION ALLANT À
L’ENTRAÎNEMENT, Y COMPRIS L’ALIMENTATION DE COMMANDE EXTERNE POUVANT ÊTRE PRÉSENTE · ATTENDRE UN MINIMUM DE CINQ MINUTES APRÈS L’EXTINCTION DE TOUS LES VOYANTS DU CLAVIER. CELA PERMET AUX CONDENSATEURS DE BUS CC DE SE DÉCHARGER · UNE TENSION DANGEREUSE PEUT RESTER DANS LES CONDENSATEURS DE BUS CC MÊME SI L’ALIMENTATION A ÉTÉ COUPÉE. CONFIRMER QUE LES CONDENSATEURS SONT ENTIÈREMENT DÉCHARGÉS EN MESURANT LA TENSION À L’AIDE D’UN MULTIMÈTRE RÉGLÉ POUR MESURER LA TENSION CC LE NON-RESPECT DE CETTE PRÉCAUTION PEUT ENTRAÎNER LA MORT OU DES BLESSURES GRAVES.
AVERTISSEMENT
L’OUVERTURE DU DISPOSITIF DE PROTECTION DU CIRCUIT DE DÉRIVATION PEUT INDIQUER QUE LE COURANT DE DÉFAUT A ÉTÉ INTERROMPU. POUR RÉDUIRE LE RISQUE D’INCENDIE OU DE CHOC ÉLECTRIQUE, LES PIÈCES PORTEUSES DE COURANT ET LES AUTRES COMPOSANTS DU CONTRÔLEUR DOIVENT ÊTRE EXAMINÉS ET REMPLACÉS S’ILS SONT ENDOMMAGÉS. SI L’ÉLÉMENT DE COURANT D’UN RELAIS DE SURCHARGE A GRILLÉ, LE RELAIS DE SURCHARGE DOIT ÊTRE INTÉGRALEMENT REMPLACÉ.
AVERTISSEMENT
LE FONCTIONNEMENT DE CET ÉQUIPEMENT NÉCESSITE LE RESPECT DES INSTRUCTIONS D’INSTALLATION ET DE FONCTIONNEMENT DÉTAILLÉES FOURNIES DANS LE MANUEL D’INSTALLATION/DE FONCTIONNEMENT DESTINÉ À ÊTRE UTILISÉ AVEC CE PRODUIT. CE SUPPORT DOIT ÊTRE CONSERVÉ AVEC CET APPAREIL À TOUT MOMENT.

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AVERTISSEMENT
AVANT DE PROCÉDER À L’ENTRETIEN DE L’ENTRAÎNEMENT : · DÉBRANCHER TOUTE L’ALIMENTATION ALLANT À
L’ENTRAÎNEMENT, Y COMPRIS L’ALIMENTATION DE COMMANDE EXTERNE POUVANT ÊTRE PRÉSENTE · PLACER UNE ÉTIQUETTE « NE PAS UTILISER » SUR LE DISPOSITIF DE DÉCONNEXION · VERROUILLER LE DISPOSITIF DE DÉCONNEXION EN POSITION OUVERTE LE NON-RESPECT DE CES INSTRUCTIONS PEUT ENTRAÎNER LA MORT OU DES BLESSURES GRAVES.
AVERTISSEMENT
LES SORTIES DE L’ENTRAÎNEMENT (U, V, W) NE DOIVENT PAS ÊTRE CONNECTÉES À LA TENSION D’ENTRÉE NI À L’ALIMENTATION SECTEUR, CAR CECI POURRAIT GRAVEMENT ENDOMMAGER L’APPAREIL ET CAUSER UN INCENDIE.
AVERTISSEMENT
LE DISSIPATEUR DE CHALEUR ET/OU LE BOÎTIER EXTERNE PEUVENT ATTEINDRE UNE TEMPÉRATURE ÉLEVÉE. PRÊTER ATTENTION AUX AVERTISSEMENTS SIGNALANT DES DANGERS !
SURFACE BRÛLANTE – RISQUE DE BRÛLURE. NE PAS TOUCHER !!
MISE EN GARDE
TOUTE MODIFICATION ÉLECTRIQUE OU MÉCANIQUE DE CET ENTRAÎNEMENT SANS CONSENTEMENT ÉCRIT PRÉALABLE ANNULE TOUTES LES GARANTIES, PEUT ENTRAÎNER UN DANGER POUR LA SÉCURITÉ ET ANNULER L’HOMOLOGATION UL®.
MISE EN GARDE
INSTALLER CET ENTRAÎNEMENT SUR UNE MATIÈRE RÉSISTANTE AUX FLAMMES, TELLE QU’UNE PLAQUE D’ACIER, POUR RÉDUIRE LES RISQUES D’INCENDIE.
MISE EN GARDE
INSTALLER CET ENTRAÎNEMENT SUR UNE SURFACE PERPENDICULAIRE CAPABLE DE SUPPORTER LE POIDS DE L’ENTRAÎNEMENT ET NON SOUMISE À DES VIBRATIONS AFIN DE DIMINUER LES RISQUES DE CHUTE ET DE DOMMAGE DE L’ENTRAÎNEMENT, AINSI QUE LES RISQUES DE BLESSURES.
MISE EN GARDE
EMPÊCHER LA PÉNÉTRATION DE CORPS ÉTRANGERS, TELS QUE MORCEAUX DE FILS ET COPEAUX MÉTALLIQUES, DANS LE BOÎTIER DE L’ENTRAÎNEMENT, CAR CECI POURRAIT PROVOQUER LA FORMATION D’UN ARC ÉLECTRIQUE ET UN INCENDIE.

MISE EN GARDE
INSTALLER CET ENTRAÎNEMENT DANS UNE PIÈCE BIEN AÉRÉE NON SOUMISE À DES TEMPÉRATURES EXTRÊMES, À UNE FORTE HUMIDITÉ OU À LA CONDENSATION. ÉVITER LES ENDROITS DIRECTEMENT EXPOSÉS AU SOLEIL OU PRÉSENTANT DE FORTES CONCENTRATIONS DE POUSSIÈRES, DES GAZ CORROSIFS, DES GAZ EXPLOSIFS, DES GAZ INFLAMMABLES, OU DES VAPEURS DE LIQUIDE DE MEULAGE, ETC. UNE INSTALLATION INADÉQUATE PEUT ENTRAÎNER UN RISQUE D’INCENDIE.
MISE EN GARDE
LORS DE LA SÉLECTION DE LA SECTION TRANSVERSALE DES CÂBLES, PRENDRE EN COMPTE LA CHUTE DE TENSION DANS DES CONDITIONS DE CHARGE. LA PRISE EN COMPTE D’AUTRES PARAMÈTRES RELÈVE DE LA RESPONSABILITÉ DE L’UTILISATEUR. IL RELÈVE DE LA RESPONSABILITÉ DE L’UTILISATEUR DE RESPECTER TOUTES LES NORMES ÉLECTRIQUES NATIONALES ET INTERNATIONALES EN VIGUEUR CONCERNANT LA MISE À LA TERRE DE PROTECTION DE L’ENSEMBLE DE L’ÉQUIPEMENT.
MISE EN GARDE
LES SPÉCIFICATIONS MINIMUM RELATIVES AUX SECTIONS TRANSVERSALES DES CONDUCTEURS DE TERRE DE PROTECTION INDIQUÉES DANS CE MANUEL DOIVENT ÊTRE RESPECTÉES. LE COURANT DE FUITE DE CET ÉQUIPEMENT DÉPASSE 3,5 MA (CA). LA TAILLE MINIMUM DU CONDUCTEUR DE LA MISE À LA TERRE DE PROTECTION DOIT ÊTRE CONFORME AUX EXIGENCES DE LA NORME EN 61800-5-1 ET/OU AUX RÉGLEMENTATIONS DE SÉCURITÉ LOCALES.
MISE EN GARDE
LES COURANTS DE FUITE DE CE CONVERTISSEUR DE FRÉQUENCE SONT SUPÉRIEURES À 3,5 MA (CA). CONFORMÉMENT À LA NORME CEI/EN 61800-5-1, UN CONDUCTEUR DE MISE À LA TERRE DE L’ÉQUIPEMENT SUPPLÉMENTAIRE POSSÉDANT LA MÊME SUPERFICIE DE COUPE TRANSVERSALE QUE LE CONDUCTEUR DE MISE À LA TERRE DE PROTECTION D’ORIGINE DOIT ÊTRE BRANCHÉ, OU LA SECTION TRANSVERSALE DU CONDUCTEUR DE MISE À LA TERRE DE L’ÉQUIPEMENT DOIT ÊTRE D’AU MOINS 10 MM2 CU. SEUL UN CONDUCTEUR EN CUIVRE DOIT ÊTRE UTILISÉ AVEC CET ENTRAÎNEMENT.
MISE EN GARDE
LES ENTRÉES ANTI-REBOND NE SONT PAS PERMISES DANS LE SCHÉMA DU CIRCUIT DE SÉCURITÉ. DES DISJONCTEURS DE COURANT RÉSIDUEL (RCD) NE PEUVENT ÊTRE INSTALLÉS QU’ENTRE LE RÉSEAU DE COURANT ALTERNATIF ET L’ENTRAÎNEMENT.
MISE EN GARDE
LES ENTRÉES ANTI-REBOND NE SONT PAS PERMISES DANS LE SCHÉMA DU CIRCUIT DE SÉCURITÉ. DES DISJONCTEURS DE COURANT RÉSIDUEL (RCD) NE PEUVENT ÊTRE INSTALLÉS QU’ENTRE LE RÉSEAU DE COURANT ALTERNATIF ET L’ENTRAÎNEMENT.

POWERXL DG1/DH1 SERIES VFD MN040002EN–June 2022 www.eaton.com

xvii

PowerXL DG1/DH1 Series VFD

MISE EN GARDE
LES ENTRÉES ANTI-REBOND NE SONT PAS PERMISES DANS LE SCHÉMA DU CIRCUIT DE SÉCURITÉ. SI PLUSIEURS MOTEURS SONT CONNECTÉS À UN ENTRAÎNEMENT, DES CONTACTEURS DOIVENT ÊTRE CONÇUS POUR LES MOTEURS INDIVIDUELS CONFORMÉMENT À LA CATÉGORIE D’UTILISATION AC-3. SÉLECTIONNER DU CONTACTEUR DU MOTEUR EN FONCTION DU COURANT DE FONCTIONNEMENT NOMINAL DU MOTEUR À CONNECTER.
MISE EN GARDE
LES ENTRÉES ANTI-REBOND NE SONT PAS PERMISES DANS LE SCHÉMA DU CIRCUIT DE SÉCURITÉ. UNE COMMUTATION ENTRE L’ENTRAÎNEMENT ET L’ALIMENTATION D’ENTRÉE DOIT AVOIR LIEU DANS UN ÉTAT SANS TENSION.
MISE EN GARDE
LES ENTRÉES ANTI-REBOND NE SONT PAS PERMISES DANS LE SCHÉMA DU CIRCUIT DE SÉCURITÉ. RISQUE D’INCENDIE ! UTILISER UNIQUEMENT DES CÂBLES, DES INTERRUPTEURS DE PROTECTION ET DES CONTACTEURS INDIQUANT LE COURANT NOMINAL PERMIS.
MISE EN GARDE
AVANT DE CONNECTER L’ENTRAÎNEMENT À L’ALIMENTATION SECTEUR CA, S’ASSURER QUE LES RÉGLAGES DE LA CLASSE DE PROTECTION CEM SONT CORRECTEMENT EFFECTUÉS SELON LES INSTRUCTIONS DE CE MANUEL. · SI L’ENTRAÎNEMENT DOIT ÊTRE UTILISÉ DANS UN RÉSEAU DE
DISTRIBUTION FLOTTANT, RETIRER LES VIS AU NIVEAU DES VOM ET CEM. VOIR « INSTALLATION DANS UN RÉSEAU À UNE PHASE CONNECTÉE À LA TERRE (CORNER-GROUNDED) » À LA PAGE 53 ET « INSTALLATION DANS UN RÉSEAU IT » À LA PAGE 53 RESPECTIVEMENT · DÉBRANCHER LE FILTRE CEM INTERNE LORS DE L’INSTALLATION DE L’ENTRAÎNEMENT SUR UN RÉSEAU IT (SYSTÈME D’ALIMENTATION NON MIS À LA TERRE OU SYSTÈME D’ALIMENTATION ÉLECTRIQUE MIS À LA TERRE HAUTE RÉSISTANCE [PLUS DE 30 OHMS]) POUR NE PAS QUE LE SYSTÈME SOIT CONNECTÉ AU POTENTIEL DE TERRE VIA LES CONDENSATEURS DU FILTRE CEM. CECI PEUT ÊTRE UNE CAUSE DE DANGERS OU ENDOMMAGER L’ENTRAÎNEMENT · DÉBRANCHER LE FILTRE CEM INTERNE LORS DE L’INSTALLATION DE L’ENTRAÎNEMENT SUR UN SYSTÈME TN À UNE PHASE CONNECTÉE À LA TERRE POUR NE PAS ENDOMMAGER L’ENTRAÎNEMENT REMARQUE: LORSQUE LE FILTRE CEM INTERNE EST
DÉBRANCHÉ, L’ENTRAÎNEMENT PEUT NE PAS ÊTRE CONFORME AUX NORMES DE COMPATIBILITÉ ÉLECTROMAGNÉTIQUE. · NE PAS TENTER D’INSTALLER OU DE RETIRER LES VIS DES VOM ET CEM LORSQUE L’ALIMENTATION EST APPLIQUÉE AUX BORNES D’ENTRÉE DE L’ENTRAÎNEMENT.

Sécurité du moteur et de l’équipement
MISE EN GARDE
N’EFFECTUER AUCUN TEST DE RÉSISTANCE DE TENSION OU AU MÉGOHMMÈTRE SUR TOUTE PARTIE DE L’ENTRAÎNEMENT OU DE SES COMPOSANTS. UN TEST INADÉQUAT PEUT ENTRAÎNER DES DOMMAGES.
MISE EN GARDE
AVANT TOUT TEST OU MESURE DU MOTEUR OU DU CÂBLE DU MOTEUR, DÉBRANCHER LE CÂBLE DU MOTEUR AU NIVEAU DES BORNES DE SORTIE DE L’ENTRAÎNEMENT (U, V, W) POUR ÉVITER D’ENDOMMAGER CE DERNIER LORS DES TESTS.
MISE EN GARDE
NE TOUCHER AUCUN COMPOSANT SUR LES CARTES DE CIRCUIT. LES DÉCHARGES D’ÉLECTRICITÉ STATIQUE PEUVENT ENDOMMAGER LES COMPOSANTS.
MISE EN GARDE
AVANT DE METTRE LE MOTEUR EN MARCHE, VÉRIFIER QU’IL EST CORRECTEMENT MONTÉ ET ALIGNÉ AVEC L’ÉQUIPEMENT ENTRAÎNÉ. S’ASSURER QUE LE DÉMARRAGE DU MOTEUR NE RISQUE PAS DE PROVOQUER DES BLESSURES OU D’ENDOMMAGER L’ÉQUIPEMENT CONNECTÉ AU MOTEUR.
MISE EN GARDE
RÉGLER LA VITESSE MAXIMALE DU MOTEUR (FRÉQUENCE) DANS L’ENTRAÎNEMENT CONFORMÉMENT AUX EXIGENCES DU MOTEUR ET DE L’ÉQUIPEMENT QUI LUI EST CONNECTÉ. DES RÉGLAGES DE FRÉQUENCE MAXIMUM INCORRECTS PEUVENT ENDOMMAGER LE MOTEUR OU L’ÉQUIPEMENT ET CAUSER DES BLESSURES.
MISE EN GARDE
AVANT D’INVERSER LE SENS DE ROTATION DU MOTEUR, VEILLER À CE QUE CELA NE RISQUE PAS DE PROVOQUER DES BLESSURES OU DES DOMMAGES MATÉRIELS.
MISE EN GARDE
S’ASSURER QU’AUCUN CONDENSATEUR DE CORRECTION DE PUISSANCE N’EST CONNECTÉ À LA SORTIE DE L’ENTRAÎNEMENT OU AUX BORNES DU MOTEUR POUR ÉVITER UN MAUVAIS FONCTIONNEMENT DE L’ENTRAÎNEMENT ET DES DOMMAGES POTENTIELS.
MISE EN GARDE
S’ASSURER QUE LES BORNES DE SORTIE DE L’ENTRAÎNEMENT (U, V, W) NE SONT PAS CONNECTÉES À L’ALIMENTATION SECTEUR, CE QUI POURRAIT CAUSER DE GRAVES DOMMAGES À L’ENTRAÎNEMENT.

xviii

POWERXL DG1/DH1 SERIES VFD MN040002EN–June 2022 www.eaton.com

MISE EN GARDE
LORSQUE LES BORNES DE COMMANDE DE DEUX OU PLUSIEURS UNITÉS D’ENTRAÎNEMENT SONT RACCORDÉES EN PARALLÈLE, LA TENSION AUXILIAIRE DE CES CONNEXIONS DE COMMANDE DOIT ÊTRE FOURNIE PAR UNE SOURCE UNIQUE, QUI PEUT ÊTRE SOIT L’UNE DES UNITÉS, SOIT UNE ALIMENTATION EXTERNE.
MISE EN GARDE
L’ENTRAÎNEMENT DÉMARRE AUTOMATIQUEMENT APRÈS UNE INTERRUPTION DE LA TENSION D’ENTRÉE SI LA COMMANDE DE DÉMARRAGE EXTERNE EST ACTIVE.
MISE EN GARDE
NE PAS COMMANDER LE MOTEUR AVEC LE DISPOSITIF DE DÉCONNEXION ; À LA PLACE, UTILISER LES TOUCHES DE MARCHE ET D’ARRÊT DU TABLEAU DE CONTRÔLE OU LES COMMANDES DU TABLEAU DES E/S DE L’ENTRAÎNEMENT. LE NOMBRE DE CYCLES DE CHARGE MAXIMUM PERMIS DES CONDENSATEURS CC (C’EST-À-DIRE LES MISES SOUS TENSION PAR APPLICATION DE PUISSANCE) EST DE CINQ EN DIX MINUTES.
MISE EN GARDE
FONCTIONNEMENT INCORRECT DE L’ENTRAÎNEMENT : · SI L’ENTRAÎNEMENT N’EST PAS MIS EN MARCHE PENDANT
UNE LONGUE PÉRIODE, LA PERFORMANCE DE SES CONDENSATEURS ÉLECTROLYTIQUES SERA RÉDUITE · S’IL EST ARRÊTÉ POUR UNE PÉRIODE PROLONGÉE, LE METTRE EN MARCHE AU MOINS TOUS LES SIX MOIS PENDANT AU MOINS 5 HEURES POUR RESTAURER LA PERFORMANCE DES CONDENSATEURS, PUIS VÉRIFIER SON FONCTIONNEMENT. IL EST RECOMMANDÉ DE NE PAS BRANCHER L’ENTRAÎNEMENT DIRECTEMENT SUR LA TENSION SECTEUR. LA TENSION DOIT ÊTRE AUGMENTÉE PROGRESSIVEMENT EN UTILISANT UNE SOURCE CA RÉGLABLE LE NON-RESPECT DE CES INSTRUCTIONS PEUT ENTRAÎNER DES BLESSURES OU DES DÉGÂTS MATÉRIELS.
Pour plus d’informations techniques, contacter l’usine ou le représentant commercial local.

PowerXL DG1/DH1 Series VFD

POWERXL DG1/DH1 SERIES VFD MN040002EN–June 2022 www.eaton.com

xix

PowerXL DG1/DH1 Series VFD

xx

POWERXL DG1/DH1 SERIES VFD MN040002EN–June 2022 www.eaton.com

Chapter 1–PowerXL Series overview

Chapter 1–PowerXL Series overview
This chapter describes the purpose and contents of this manual, the receiving inspection recommendations and the PowerXL Series Open Drive catalog numbering system.
How to use this manual
The purpose of this manual is to provide you with information necessary to install, set and customize parameters, start up, troubleshoot and maintain the PowerXL Series Variable Frequency Drive (VFD). To provide for safe installation and operation of the equipment, read the safety guidelines at the beginning of this manual and follow the procedures outlined in the following chapters before connecting power to the PowerXL Series VFD. Keep this operating manual handy and distribute to all users, technicians and maintenance personnel for reference.
Receiving and inspection
The PowerXL Series VFD has met a stringent series of factory quality requirements before shipment. It is possible that packaging or equipment damage may have occurred during shipment. After receiving your PowerXL Series VFD, please check for the following:
Check to make sure that the package includes the Instruction Leaflet, Quick Start Guide and accessory packet. The accessory packet includes:
· Rubber grommets
· Control cable grounding clamps
· Additional grounding screw
Inspect the unit to ensure it was not damaged during shipment.
Make sure that the part number indicated on the nameplate corresponds with the catalog number on your order.
If shipping damage has occurred, please contact and file a claim with the carrier involved immediately.
If the delivery does not correspond to your order, please contact your representative.
Note: Do not destroy the packing. The template printed on the protective cardboard can be used for marking the mounting points of the PowerXL VFD on the wall or in a cabinet.

Real time clock battery activation
To activate the real time clock (RTC) functionality in the PowerXL Series VFD, the RTC battery (already mounted in the drive) must be connected to the control board.
Simply remove the primary drive cover, locate the RTC battery directly below the keypad, and connect the white 2-wire connector to the receptacle on the control board. Battery should be replaced after connected 3 or 4 years to keep it working
Figure 1. RTC battery connection

Table 1. Common abbreviations

Abbreviation
CT
VT IH IL VFD
RTC

Definition
Constant torque with high overload rating (150%) Variable torque with low overload rating (110%) High overload current (150%) Low overload current (110%) Variable Frequency Drive Real Time Clock

POWERXL DG1/DH1 SERIES VFD MN040002EN–July 2022 www.eaton.com

1

Chapter 1–PowerXL Series overview

Rating label
Figure 2. Rating label–DG1

Contents: EAN number
Contents: NAED number

Powering BusinessWorldwide

Cat. No.: DG1-343D3FB-C54C

Style No.:9702-1104-XXP

Article No.:9702-1104-XXP

PowerXLTM DG1 VFD Factory ID: I

CT/VT

Input

Output

1.1KW/ U (V~) 380-440 3Ø 0~Vin 3Ø

1.5KW F (Hz) 50/60 Hz

0-400 Hz

I (A) 3.1/4

3.3/4.3

1.5HP/ U (V~) 440-500 3Ø 0~Vin 3Ø

2HP F (Hz) 50/60 Hz

0-400 Hz

I (A) 2.8/3.2

3/3.4

Enclosure Rating TYPE 1 / IP 21

IE Class IE2 90/100 loss 2.0% Details http://eaton.com/EcoDesign-VFD

User installation manual:MN040002EN Serial No.: XXXXXXXXXX

EAN: 4015081710782 NAED: 786685887760

Contents: EcoDesign website link
Contents: Serial No Style No, Cat. No, date

Carton labels (U.S. and Europe)
Figure 4. Carton label–DG1

Powering BusinessWorldwide

Cat. No.: DG1-343D3FB-C54C

Style No.:9702-1104-XXP

Article No.:9702-1104-XXP

PowerXLTM DG1 VFD Factory ID: I

CT/VT 1.1KW/ 1.5KW
1.5HP/ 2HP

U (V~) F (Hz) I (A) U (V~) F (Hz) I (A)

Input 380-440 3Ø 50/60 Hz 3.1/4 440-500 3Ø 50/60 Hz 2.8/3.2

Enclosure Rating IE Class IE2

TYPE 1 / IP 21

90/100 loss 2.0%

Details

http://eaton.com/EcoDesign-VFD

Output 0~Vin 3Ø 0-400 Hz 3.3/4.3 0~Vin 3Ø 0-400 Hz 3/3.4

Contents: EAN number
Contents: NAED number

User installation manual:MN040002EN Serial No.: XXXXXXXXXX
EAN: 4015081710782 NAED: 786685887760

Contents: EcoDesign website link
Contents: Serial No, Style No, Cat. No, date

Field installed conductors must be copper rated at 75°C

XXXXXX

www.eaton.com Made in China

Data code

Figure 3. Rating label–DH1

Contents: NAED number

Powering BusinessWorldwide

Cat. No.: DH1-343D3FN-C21C

Style No.:9712-1001-XX

Article No.:9712-1001-XX

PowerXLTM DH1 VFD Factory ID: I

VT

Input

Output

U (V~) 380-440 3Ø 0~Vin 3Ø

1.1KW F (Hz) 50/60 Hz

0-400 Hz

I (A) 3.1

3.3

U (V~) 440-500 3Ø 0~Vin 3Ø

1.5HP F (Hz) 50/60 Hz

0-400 Hz

I (A) 2.8

3

Enclosure Rating TYPE 1 / IP 21

IE Class IE2 90/100 loss 2.2% Details http://eaton.com/EcoDesign-VFD

User installation manual:MN040002EN Serial No.: XXXXXXXXXX

NAED: 786689047641

Contents: EcoDesign website link
Contents: Serial No, Style No, Cat. No, date

N.W.: XX.XX KG G.W.: XX.XX KG

XXXXXX

www.eaton.com Made in China

Data code

Figure 5. Carton label–DH1

Powering BusinessWorldwide

Cat. No.: DH1-343D3FN-C21C

Style No.:9712-1001-XX

Article No.:9712-1001-XX

PowerXLTM DH1 VFD Factory ID: I

VT

Input

U (V~)

380-440 3Ø

1.1KW

F (Hz)

50/60 Hz

I (A)

3.1

U (V~)

440-500 3Ø

1.5HP

F (Hz)

50/60 Hz

I (A)

2.8

Enclosure Rating

TYPE 1 / IP 21

IE Class IE2

90/100 loss 2.2%

Details

http://eaton.com/EcoDesign-VFD

Output 0~Vin 3Ø 0-400 Hz 3.3 0~Vin 3Ø 0-400 Hz 3

Contents: NAED number

User installation manual:MN040002EN Serial No.: XXXXXXXXXX
NAED: 786689047641

Contents: EcoDesign website link
Contents: Serial No Style No, Cat. No, date

Field installed conductors must be copper rated at 75°C

XXXXXX

www.eaton.com Made in China

Data code

N.W.: XX.XX KG G.W.: XX.XX KG

XXXXXX

www.eaton.com Made in China

Data code

2

POWERXL DG1/DH1 SERIES VFD MN040002EN–July 2022 www.eaton.com

Chapter 1–PowerXL Series overview

Catalog number system
Catalog number system is for illustrative purposes only and not to be used to create new catalog numbers.
Figure 6. Catalog numbering system
D G1 ­ 3 4 011 N N ­ C 21 C

Basic naming D = Drive

Series G1 = General purpose H1 = HVAC

Phase reference 3 = 3~ INPUT/3~ OUTPUT
Input/output voltage rating 2 = 230 V (208­240 V, ­15%, +10%) 4 = 400 V (380­500 V, ­15%, +10%) 5 = 600 V (525­600 V, ­15%, +10%)

DG1–Output current rating (CT)

208­240 V

380­500 V

525­600 V

3D7 = 3.7 A, 0.55 kW, 0.75 hp 4D8 = 4.8 A, 0.75 kW, 1 hp 6D6 = 6.6 A, 1.1 kW, 1.5 hp 7D8 = 7.8 A, 1.5 kW, 2 hp 011 = 11 A, 2.2 kW, 3 hp 012 = 12.5 A, 3 kW, 5 hp (VT) 017 = 17.5 A, 3.7 kW, 5 hp 025 = 25 A, 5.5 kW, 7.5 hp 031 = 31 A, 7.5 kW, 10 hp 048 = 48 A, 11 kW, 15 hp 061 = 61 A, 15 kW, 20 hp 075 = 75 A, 18.5 kW, 25 hp 088 = 88 A, 22 kW, 30 hp 114 = 114 A, 30 kW, 40 hp 143 = 143 A, 37 kW, 50 hp 170 = 170 A, 45 kW, 60 hp 211 = 211 A, 55 kW, 75 hp 248 = 248 A, 75 kW, 100 hp

2D2 = 2.2 A, 0.75 kW, 1 hp 3D3 = 3.3 A, 1.1 kW, 1.5 hp 4D3 = 4.3 A, 1.5 kW, 2 hp 5D6 = 5.6 A, 2.2 kW, 3 hp 7D6 = 7.6 A, 3 kW, 5 hp 9D0 = 9 A, 4 kW, 7.5 hp (VT) 012 = 12 A, 5.5 kW, 7.5 hp 016 = 16 A, 7.5 kW, 10 hp 023 = 23 A, 11 kW, 15 hp 031 = 31 A, 15 kW, 20 hp 038 = 38 A, 18.5 kW, 25 hp 046 = 46 A, 22 kW, 30 hp 061 = 61 A, 30 kW, 40 hp 072 = 72 A, 37 kW, 50 hp 087 = 87 A, 45 kW, 60 hp 105 = 105 A, 55 kW, 75 hp 140 = 140 A, 75 kW, 100 hp 170 = 170 A, 90 kW, 125 hp 205 = 205 A, 110 kW, 150 hp 245 = 245 A, 132 kW, 200 hp

3D3 = 3.3 A, 1.5 kW, 2 hp 4D5 = 4.5 A, 2.2 kW, 3 hp 7D5 = 7.5 A, 3.7 kW, 5 hp 010 = 10 A, 5.5 kW, 7.5 hp 013 = 13.5 A, 7.5 kW, 10 hp 018 = 18 A, 11 kW, 15 hp 022 = 22 A, 15 kW, 20 hp 027 = 27 A, 18.5 kW, 25 hp 034 = 34 A, 22 kW, 30 hp 041 = 41 A, 30 kW, 40 hp 052 = 52 A, 37 kW, 50 hp 062 = 62 A, 45 kW, 60 hp 080 = 80 A, 55 kW, 75 hp 100 = 100 A, 75 kW, 100 hp 125 = 125 A, 90 kW, 125 hp 144 = 144 A, 110 kW, 150 hp 208 = 208 A, 132 kW, 200 hp

Internal brake chopper N = No brake chopper B = Brake chopper
Internal EMC filter D = DC choke only E = EMC filter only F = Internal EMC filter and DC choke N = No EMC filter, no DC choke

208­240 V
4D8 = 4.8 A, 1.0 hp, 0.75 kW 6D6 = 6.6 A, 1.5 hp, 1.1 kW 7D8 = 7.8 A, 2.0 hp, 1.5 kW 011 = 11 A, 3.0 hp, 2.2 kW 012 = 12.5 A, ­ hp, 3.0 kW 017 = 17.5 A, 5.0 hp, 3.7 kW 025 = 25 A, 7.5 hp, 5.5 kW 031 = 31 A, 10 hp, 7.5 kW 048 = 48 A, 15 hp, 11 kW 061 = 61 A, 20 hp, 15 kW 075 = 75 A, 25 hp, 18.5 kW 088 = 88 A, 30 hp, 22 kW 114 = 114 A, 40 hp, 30 kW 143 = 143 A, 50 hp, 37 kW 170 = 170 A, 60 hp, 45 kW 211 = 211 A, 75 hp, 55 kW 261 = 261 A, 100 hp, 75 kW 312 = 312 A, 125 hp, 90 kW

DH1–Output current rating (VT)

380­500 V

525­600 V

3D3 = 3.3 A, 1.5 hp, 1.1 kW 4D3 = 4.3 A, 2.0 hp, 1.5 kW 5D6 = 5.6, 3.0 hp, 2.2 kW 7D6 = 7.6 A, 5.0 hp, 3 kW 9D0 = 9 A, 7.5 hp, 4 kW 012 = 12 A, 7.5 hp, 5.5 kW 016 = 16 A, 10 hp, 7.5 kW 023 = 23 A, 15 hp, 11 kW 031 = 31 A, 20 hp, 15 kW 038 = 38 A, 25 hp, 18.5 kW 046 = 46 A, 30 hp, 22 kW 061 = 61 A, 40 hp, 30 kW 072 = 72 A, 50 hp, 37 kW 087 = 87 A, 60 hp, 45 kW 105 = 105 A, 75 hp, 55 kW 140 = 140 A, 100 hp, 75 kW 170 = 170 A, 125 hp, 90 kW 205 = 205 A, 150 hp, 110 kW 261 = 261 A, 200 hp, 132 kW 310 = 310 A, 250 hp, 160 kW

4D5 = 4.5 A, 3 hp, 2.2 kW 7D5 = 7.5 A, 5.0 hp, 3.7 kW 010 = 10 A, 7.5 hp, 5.5 kW 013 = 13.5 A, 10 hp, 7.5 kW 018 = 18 A, 15 hp, 11 kW 022 = 22 A, 20 hp, 15 kW 027 = 27 A, 25 hp, 18.5 kW 034 = 34 A, 30 hp, 22 kW 041 = 41 A, 40 hp, 30 kW 052 = 52 A, 50 hp, 37 kW 062 = 62 A, 60 hp, 45 kW 080 = 80 A, 75 hp, 55 kW 100 = 100 A, 100 hp, 75 kW 125 = 125 A, 125 hp, 90 kW 144 = 144 A, 150 hp, 110 kW 208 = 208 A, 200 hp, 132 kW 250 = 250 A, 250 hp, 160 kW

IP00 FR7 and FR8 is not available for 230 V input product or with the PowerXL DH1 product.

Coating of boards C = Coated
Enclosure (IP rating) 00 = IP00/Open Type 20 = IP20/Open Type 21 = IP21/Type 1 54 = IP54/Type 12
Display option C = LCD (graphical) N = No display

POWERXL DG1/DH1 SERIES VFD MN040002EN–July 2022 www.eaton.com

3

Chapter 1–PowerXL Series overview

Power ratings and product selection
PowerXL Series drives–FR0, 208­240 Volt

Table 2. Open Type IP20

Constant torque (CT)/high overload (IH)

Frame 230 V, 50 Hz 230 V, 60 Hz Current

size kW rating

hp

A

FR0 0.55

0.75

3.7

0.75

1

4.8

1.1

1.5

6.6

Variable torque (VT)/low overload (IL)

230 V, 50 Hz 230 V, 60 Hz Current

kW rating

hp

A

0.75

1

4.8

1.1

1.5

6.6

1.5

2

7.8

DG1 Catalog number
DG1-323D7EB-C20C DG1-324D8EB-C20C DG1-326D6EB-C20C

DH1 Catalog number
DH1-324D8EB-C20C DH1-326D6EB-C20C DH1-327D8EB-C20C

PowerXL Series drives–FR1­FR6, 208­240 Volt

Table 3. Type 1/IP21

Constant torque (CT)/high overload (IH)

Frame 230 V, 50 Hz 230 V, 60 Hz Current

size kW rating

hp

A

FR1 0.55

0.75

3.7

0.75

1

4.8

1.1

1.5

6.6

1.5

2

7.8

2.2

3

11

FR2 3

­

12.5

3.7

5

17.5

5.5

7.5

25

FR3 7.5

10

31

11

15

48

FR4 15

20

61

18.5

25

75

22

30

88

FR5 30

40

114

37

50

143

45

60

170

FR6 55

75

211

75

100

248

Variable torque (VT)/low overload (IL)

230 V, 50 Hz 230 V, 60 Hz Current

kW rating

hp

A

0.75

1

4.8

1.1

1.5

6.6

1.5

2

7.8

2.2

3

11

3

­

12.5

3.7

5

17.5

5.5

7.5

25

7.5

10

31

11

15

48

15

20

61

18.5

25

75

22

30

88

30

40

114

37

50

143

45

60

170

55

75

211

75

100

261

90

125

312

DG1 Catalog number
DG1-323D7FB-C21C DG1-324D8FB-C21C DG1-326D6FB-C21C DG1-327D8FB-C21C DG1-32011FB-C21C DG1-32012FB-C21C DG1-32017FB-C21C DG1-32025FB-C21C DG1-32031FB-C21C DG1-32048FB-C21C DG1-32061FN-C21C DG1-32075FN-C21C DG1-32088FN-C21C DG1-32114FN-C21C DG1-32143FN-C21C DG1-32170FN-C21C DG1-32211FN-C21C DG1-32248FN-C21C

DH1 Catalog number
DH1-324D8DN-C21C DH1-326D6DN-C21C DH1-327D8DN-C21C DH1-32011DN-C21C DH1-32012DN-C21C DH1-32017DN-C21C DH1-32025DN-C21C DH1-32031DN-C21C DH1-32048DN-C21C DH1-32061DN-C21C DH1-32075DN-C21C DH1-32088DN-C21C DH1-32114DN-C21C DH1-32143DN-C21C DH1-32170DN-C21C DH1-32211DN-C21C DH1-32261DN-C21C DH1-32312DN-C21C

4

POWERXL DG1/DH1 SERIES VFD MN040002EN–July 2022 www.eaton.com

Chapter 1–PowerXL Series overview

Table 4. Type 12/IP54

Constant torque (CT)/high overload (IH)

Frame 230 V, 50 Hz 230 V, 60 Hz Current

size kW rating

hp

A

FR1 0.55

0.75

3.7

0.75

1

4.8

1.1

1.5

6.6

1.5

2

7.8

2.2

3

11

FR2 3

­

12.5

3.7

5

17.5

5.5

7.5

25

FR3 7.5

10

31

11

15

48

FR4 15

20

61

18.5

25

75

22

30

88

FR5 30

40

114

37

50

143

45

60

170

FR6 55

75

211

75

100

248

Variable torque (VT)/low overload (IL)

230 V, 50 Hz 230 V, 60 Hz Current

kW rating

hp

A

0.75

1

4.8

1.1

1.5

6.6

1.5

2

7.8

2.2

3

11

3

­

12.5

3.7

5

17.5

5.5

7.5

25

7.5

10

31

11

15

48

15

20

61

18.5

25

75

22

30

88

30

40

114

37

50

143

45

60

170

55

75

211

75

100

261

90

125

312

DG1 Catalog number
DG1-323D7FB-C54C DG1-324D8FB-C54C DG1-326D6FB-C54C DG1-327D8FB-C54C DG1-32011FB-C54C DG1-32012FB-C54C DG1-32017FB-C54C DG1-32025FB-C54C DG1-32031FB-C54C DG1-32048FB-C54C DG1-32061FN-C54C DG1-32075FN-C54C DG1-32088FN-C54C DG1-32114FN-C54C DG1-32143FN-C54C DG1-32170FN-C54C DG1-32211FN-C54C DG1-32248FN-C54C

DH1 Catalog number
DH1-324D8DN-C54C DH1-326D6DN-C54C DH1-327D8DN-C54C DH1-32011DN-C54C DH1-32012DN-C54C DH1-32017DN-C54C DH1-32025DN-C54C DH1-32031DN-C54C DH1-32048DN-C54C DH1-32061DN-C54C DH1-32075DN-C54C DH1-32088DN-C54C DH1-32114DN-C54C DH1-32143DN-C54C DH1-32170DN-C54C DH1-32211DN-C54C DH1-32261DN-C54C DH1-32312DN-C54C

PowerXL Series drives–FR0, 380­500 Volt

Table 5. Open Type IP20

Frame size
FR0

380-440 Volts 50Hz kW rating

CT output CT kW VT kW current

0.75

1.1

2.2

1.1

1.5

3.3

1.5

2.2

4.3

2.2

3

5.6

VT output current
3.3 4.3 5.6 7.6

440­500 Volt 60Hz HP rating

CT HP

VT HP

CT output VT output current current Catalog

1

1.5

2.1

3

DG1-342D2EB-C20C

1.5

2

3

3.4

DG1-343D3EB-C20C

2

3

3.4

4.8

DG1-344D3EB-C20C

3

5

4.8

7.6

DG1-345D6EB-C20C

Catalog
DH1-343D3EB-C20C DH1-344D3EB-C20C DH1-345D6EB-C20C DH1-347D6EB-C20C

POWERXL DG1/DH1 SERIES VFD MN040002EN–July 2022 www.eaton.com

5

Chapter 1–PowerXL Series overview

PowerXL Series drives–FR1­FR6, 380­500 Volt

Table 6. Type 1/IP21

Frame size
FR1
FR2 FR3 FR4 FR5 FR6

380-440 Volts 50Hz kW rating

CT output VT output CT kW VT kW current current

0.75

1.1

2.2

3.3

1.1

1.5

3.3

4.3

1.5

2.2

4.3

5.6

2.2

3

5.6

7.6

3

4

7.6

9

4

5.5

9

12

5.5

7.5

12

16

7.5

11

16

23

11

15

23

31

15

18.5

31

38

18.5

22

38

46

22

30

46

61

30

37

61

72

37

45

72

87

45

55

87

105

55

75

105

140

75

90

140

170

90

110

170

205

110

132

205

261

132

160

245

310

440­500 Volt 60Hz HP rating

CT HP

VT HP

CT output current

1

1.5

2.1

1.5

2

3

2

3

3.4

3

5

4.8

5

–

7.6

–

7.5

–

7.5

10

11

10

15

14

15

20

21

20

25

27

25

30

34

30

40

40

40

50

52

50

60

65

60

75

77

75

100

96

100

125

124

125

150

156

150

200

180

200

250

240

VT output current
3 3.4 4.8 7.6 11 14 21 27 34 40 52 65 77 96 124 156 180 240 302

Catalog
DG1-342D2FB–C21C DG1-343D3FB–C21C DG1-344D3FB-C21C DG1-345D6FB-C21C DG1-347D6FB-C21C DG1-349D0FB-C21C DG1-34012FB-C21C DG1-34016FB-C21C DG1-34023FB-C21C DG1-34031FB-C21C DG1-34038FB-C21C DG1-34046FB-C21C DG1-34061FB-C21C DG1-34072FB-C21C DG1-34087FB-C21C DG1-34105FB-C21C DG1-34140FB-C21C DG1-34170FB-C21C DG1-34205FB-C21C DG1-34245FB-C21C

Catalog
DH1-343D3DN–C21C DH1-344D3DN-C21C DH1-345D6DN-C21C DH1-347D6DN-C21C DH1-349D0DN-C21C DH1-34012DN-C21C DH1-34016DN-C21C DH1-34023DN-C21C DH1-34031DN-C21C DH1-34038DN-C21C DH1-34046DN-C21C DH1-34061DN-C21C DH1-34072DN-C21C DH1-34087DN-C21C DH1-34105DN-C21C DH1-34140DN-C21C DH1-34170DN-C21C DH1-34205DN-C21C DH1-34261FN-C21C DH1-34310FN-C21C

Table 7. Type 12/IP54

Frame size
FR1
FR2 FR3 FR4 FR5 FR6

380-440 Volts 50Hz kW rating

CT output CT kW VT kW current

0.75

1.1

2.2

1.1

1.5

3.3

1.5

2.2

4.3

2.2

3

5.6

3

4

7.6

4

5.5

9

5.5

7.5

12

7.5

11

16

11

15

23

15

18.5

31

18.5

22

38

22

30

46

30

37

61

37

45

72

45

55

87

55

75

105

75

90

140

90

110

170

110

132

205

132

160

245

VT output current
3.3 4.3 5.6 7.6 9 12 16 23 31 38 46 61 72 87 105 140 170 205 261 310

440­500 Volt 60Hz HP rating

CT output VT output CT HP VT HP current current

1

1.5

2.1

3

1.5

2

3

3.4

2

3

3.4

4.8

3

5

4.8

7.6

5

–

7.6

–

–

7.5

–

11

7.5

10

11

14

10

15

14

21

15

20

21

27

20

25

27

34

25

30

34

40

30

40

40

52

40

50

52

65

50

60

65

77

60

75

77

96

75

100

96

124

100

125

124

156

125

150

156

180

150

200

180

240

200

250

240

302

Catalog
DG1-342D2FB-C54C DG1-343D3FB-C54C DG1-344D3FB-C54C DG1-345D6FB-C54C DG1-347D6FB-C54C DG1-349D0FB-C54C DG1-34012FB-C54C DG1-34016FB-C54C DG1-34023FB-C54C DG1-34031FB-C54C DG1-34038FB-C54C DG1-34046FB-C54C DG1-34061FB-C54C DG1-34072FB-C54C DG1-34087FB-C54C DG1-34105FB-C54C DG1-34140FB-C54C DG1-34170FB-C54C DG1-34205FB-C54C DG1-34245FB-C54C

Catalog
DH1-343D3DN–C54C DH1-344D3DN-C54C DH1-345D6DN-C54C DH1-347D6DN-C54C DH1-349D0DN-C54C DH1-34012DN-C54C DH1-34016DN-C54C DH1-34023DN-C54C DH1-34031DN-C54C DH1-34038DN-C54C DH1-34046DN-C54C DH1-34061DN-C54C DH1-34072DN-C54C DH1-34087DN-C54C DH1-34105DN-C54C DH1-34140DN-C54C DH1-34170DN-C54C DH1-34205DN-C54C DH1-34261FN-C54C DH1-34310FN-C54C

6

POWERXL DG1/DH1 SERIES VFD MN040002EN–July 2022 www.eaton.com

Chapter 1–PowerXL Series overview

PowerXL Series drives–FR1­FR6, 600 Volt

Table 8. Type 1/IP21

Constant torque (CT)/high overload (IH)

Frame 600 V, 50 Hz 600 V, 60 Hz Current

size kW rating

hp

A

FR1 1.5

2

3.3

2.2

3

4.5

3.7

5

7.5

FR2 5.5

7.5

10

7.5

10

13.5

11

15

18

FR3 15

20

22

18.5

25

27

22

30

34

FR4 30

40

41

37

50

52

45

60

62

FR5 55

75

80

75

100

100

90

125

125

FR6 110

150

144

132

200

208

Variable torque (VT)/low overload (IL)

600 V, 50 Hz 600 V, 60 Hz Current

kW rating

hp

A

2.2

3

4.5

3.7

5

7.5

5.5

7.5

10

7.5

10

13.5

11

15

18

15

20

22

18.5

25

27

22

30

34

30

40

41

37

50

52

45

60

62

55

75

80

75

100

100

90

125

125

110

150

144

132

200

208

160

250

250

DG1 Catalog number
DG1-353D3FB-C21C DG1-354D5FB-C21C DG1-357D5FB-C21C DG1-35010FB-C21C DG1-35013FB-C21C DG1-35018FB-C21C DG1-35022FB-C21C DG1-35027FB-C21C DG1-35034FB-C21C DG1-35041FN-C21C DG1-35052FN-C21C DG1-35062FN-C21C DG1-35080FN-C21C DG1-35100FN-C21C DG1-35125FN-C21C DG1-35144FN-C21C DG1-35208FN-C21C

DH1 Catalog number
DH1-354D5DN-C21C DH1-357D5DN-C21C DH1-35010DN-C21C DH1-35013DN-C21C DH1-35018DN-C21C DH1-35022DN-C21C DH1-35027DN-C21C DH1-35034DN-C21C DH1-35041DN-C21C DH1-35052DN-C21C DH1-35062DN-C21C DH1-35080DN-C21C DH1-35100DN-C21C DH1-35125DN-C21C DH1-35144DN-C21C DH1-35208DN-C21C DH1-35250DN-C21C

Table 9. Type 12/IP54

Constant torque (CT)/high overload (IH)

Frame 600 V, 50 Hz 600 V, 60 Hz Current

size kW rating

hp

A

FR1 1.5

2

3.3

2.2

3

4.5

3.7

5

7.5

FR2 5.5

7.5

10

7.5

10

13.5

11

15

18

FR3 15

20

22

18.5

25

27

22

30

34

FR4 30

40

41

37

50

52

45

60

62

FR5 55

75

80

75

100

100

90

125

125

FR6 110

150

144

132

200

208

Variable torque (VT)/low overload (IL)

600 V, 50 Hz 600 V, 60 Hz Current

kW rating

hp

A

2.2

3

4.5

3.7

5

7.5

5.5

7.5

10

7.5

10

13.5

11

15

18

15

20

22

18.5

25

27

22

30

34

30

40

41

37

50

52

45

60

62

55

75

80

75

100

100

90

125

125

110

150

144

132

200

208

160

250

250

DG1 Catalog number
DG1-353D3FB-C54C DG1-354D5FB-C54C DG1-357D5FB-C54C DG1-35010FB-C54C DG1-35013FB-C54C DG1-35018FB-C54C DG1-35022FB-C54C DG1-35027FB-C54C DG1-35034FB-C54C DG1-35041FN-C54C DG1-35052FN-C54C DG1-35062FN-C54C DG1-35080FN-C54C DG1-35100FN-C54C DG1-35125FN-C54C DG1-35144FN-C54C DG1-35208FN-C54C

DH1 Catalog number
DH1-354D5DN-C54C DH1-357D5DN-C54C DH1-35010DN-C54C DH1-35013DN-C54C DH1-35018DN-C54C DH1-35022DN-C54C DH1-35027DN-C54C DH1-35034DN-C54C DH1-35041DN-C54C DH1-35052DN-C54C DH1-35062DN-C54C DH1-35080DN-C54C DH1-35100DN-C54C DH1-35125DN-C54C DH1-35144DN-C54C DH1-35208DN-C54C DH1-35250DN-C54C

POWERXL DG1/DH1 SERIES VFD MN040002EN–July 2022 www.eaton.com

7

Chapter 1–PowerXL Series overview

DG1 replacement parts

Table 10. Frame 0
Description
Standard keypad Control module kit with keypad Control module kit without keypad Software kit (software, cable, manual) Main power board Fan kit IGBT module EMC kit

DG1 DG1 DG1 DG1 FR0 FR0 IGBT EMC

Catalog number

Catalog number

Catalog number

230 V

480 V

600 V

DXG-KEY-LCD

DXG-KEY-LCD

—

DXG-SPR-CTRLKIT

DXG-SPR-CTRLKIT

—

DXG-SPR-CTRLBOARD

DXG-SPR-CTRLBOARD

—

DXG-ACC-SOFTWARE

DXG-ACC-SOFTWARE

—

DXG-SPR-2FR0MPB-xxx DXG-SPR-4FR0MPB-xxx —

DXG-SPR-FR0FAN

DXG-SPR-FR0FAN

—

DXG-SPR-2FR0IGBT

DXG-SPR-4FR0IGBT

—

DXG-SPR-FR0EMCKIT

DXG-SPR-FR0EMCKIT

—

Table 11. Frame 1

Description
Standard keypad

DG1

Catalog number 230 V
DXG-KEY-LCD

Catalog number 480 V
DXG-KEY-LCD

Catalog number 600 V
DXG-KEY-LCD

Control module kit with keypad

DG1

DXG-SPR-CTRLKIT

DXG-SPR-CTRLKIT

DXG-SPR-CTRLKIT

Control module kit without keypad DG1

DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD

Software kit (software, cable, manual) DG1 DXG-ACC-SOFTWARE

DXG-ACC-SOFTWARE

DXG-ACC-SOFTWARE

Type 1/IP21 standard cover

Type1/IP21

DXG-SPR-FR1CVR

DXG-SPR-FR1CVR

DXG-SPR-FR1CVR

EMI board

EMI

DXG-SPR-2FR1EB

DXG-SPR-4FR1EB

DXG-SPR-5FR1EB

Type 12/IP54 kit

Type12/IP54

DXG-ACC-2FR1N12KIT

DXG-ACC-4FR1N12KIT

DXG-ACC-4FR1N12KIT

Main power board Control board cover

FR1

DXG-SPR-2FR1MPB-XXX DXG-SPR-4FR1MPB-XXX DXG-SPR-5FR1MPB-XXX

DXG-SPR-BCOVER

DXG-SPR-BCOVER

DXG-SPR-BCOVER

Main fan kit Control fan

DXG-SPR-FR1FAN DXG-SPR-2FR1CF

DXG-SPR-FR1FAN DXG-SPR-4FR1CF

DXG-SPR-FR1FAN DXG-SPR-4FR1CF

Middle chassis cover

DXG-SPR-FR1MCC

DXG-SPR-FR1MCC

DXG-SPR-FR1MCC

Outer housing

DXG-SPR-FR1OH

DXG-SPR-FR1OH

DXG-SPR-5FR1OH

UL conduit plate

DXG-SPR-FR1CPUL

DXG-SPR-FR1CPUL

DXG-SPR-FR1CPUL

IEC conduit plate

DXG-SPR-FR1CPIEC

DXG-SPR-FR1CPIEC

DXG-SPR-FR1CPIEC

Type 12 grommet

DXG-SPR-FR1GRN12

DXG-SPR-FR1GRN12

DXG-SPR-FR1GRN12

Terminal block

DXG-SPR-2FR1TB

DXG-SPR-FR1TB

DXG-SPR-FR1TB

Table 12. Frame 2

Description
Standard Keypad

DG1

Catalog number 230 V
DXG-KEY-LCD

Catalog number 480 V
DXG-KEY-LCD

Catalog number 600 V
DXG-KEY-LCD

Control module kit with keypad

DG1

DXG-SPR-CTRLKIT

DXG-SPR-CTRLKIT

DXG-SPR-CTRLKIT

Control module kit without keypad DG1

DXG-SPR-CTRLBOARD

DXG-SPR-CTRLBOARD

DXG-SPR-CTRLBOARD

Software kit (software, cable, manual) DG1 DXG-ACC-SOFTWARE

DXG-ACC-SOFTWARE

DXG-ACC-SOFTWARE

Type 1/IP21 standard cover

Type1/IP21

DXG-SPR-FR2CVR

DXG-SPR-FR2CVR

DXG-SPR-FR2CVR

EMI board

EMI

DXG-SPR-2FR2EB

DXG-SPR-4FR2EB

DXG-SPR-5FR2EB

Type 12/IP54 kit

Type1/IP54

DXG-ACC-FR2N12KIT

DXG-ACC-FR2N12KIT

DXG-ACC-FR2N12KIT

Main power board Control board cover

FR2

DXG-SPR-2FR2MPB-XXX DXG-SPR-4FR2MPB-XXX DXG-SPR-5FR2MPB-XXX

DXG-SPR-BCOVER

DXG-SPR-BCOVER

DXG-SPR-BCOVER

Factory recommended spare parts. Output current rating code.

8

POWERXL DG1/DH1 SERIES VFD MN040002EN–July 2022 www.eaton.com

Chapter 1–PowerXL Series overview

Table 12. Frame 2, continued

Description
Main fan kit Control fan Bus capacitor IGBT module Middle chassis cover Outer housing UL conduit plate IEC conduit plate Type 12 grommet Terminal block

Catalog number 230 V
DXG-SPR-FR2FAN DXG-SPR-FR2CF DXG-SPR-2FR2BC DXG-SPR-FR2IGBT DXG-SPR-FR2MCC DXG-SPR-FR2OH DXG-SPR-FR2CPUL DXG-SPR-FR2CPIEC DXG-SPR-FR2GRN12 DXG-SPR-FR2TB

Catalog number 480 V
DXG-SPR-FR2FAN DXG-SPR-FR2CF DXG-SPR-4FR24BC DXG-SPR-FR2IGBT DXG-SPR-FR2MCC DXG-SPR-FR2OH DXG-SPR-FR2CPUL DXG-SPR-FR2CPIEC DXG-SPR-FR2GRN12 DXG-SPR-FR2TB

Catalog number 600 V
DXG-SPR-FR2FAN DXG-SPR-FR2CF DXG-SPR-5FR24BC DXG-SPR-5FR2IGBT DXG-SPR-FR2MCC DXG-SPR-5FR2OH DXG-SPR-FR2CPUL DXG-SPR-FR2CPIEC DXG-SPR-FR2GRN12 DXG-SPR-FR2TB

Table 13. Frame 3

Description
Standard keypad

DG1

Catalog number 230 V
DXG-KEY-LCD

Catalog number 480 V
DXG-KEY-LCD

Catalog number 600 V
DXG-KEY-LCD

Control module kit with keypad

DG1

DXG-SPR-CTRLKIT

DXG-SPR-CTRLKIT

DXG-SPR-CTRLKIT

Control module kit without keypad DG1

DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD

Software kit (software, cable, manual) DG1 DXG-ACC-SOFTWARE DXG-ACC-SOFTWARE DXG-ACC-SOFTWARE

Type 1/IP21 standard cover

Type1/IP21

DXG-SPR-FR3CVR

DXG-SPR-FR3CVR

DXG-SPR-FR3CVR

EMI board

EMI

DXG-SPR-2FR3EB

DXG-SPR-4FR3EB

DXG-SPR-5FR3EB

Drive board Main power board

FR3

DXG-SPR-2FR3DB-XXX DXG-SPR-4FR3DB-XXX DXG-SPR-5FR3DB-XXX

DXG-SPR-2FR3MPB

DXG-SPR-4FR3MPB

DXG-SPR-5FR3MPB

Control board cover

DXG-SPR-BCOVER

DXG-SPR-BCOVER

DXG-SPR-BCOVER

Main fan kit Main fan

DXG-SPR-FR3FANKIT DXG-SPR-FR3FAN

DXG-SPR-FR3FANKIT DXG-SPR-FR3FAN

DXG-SPR-FR3FANKIT DXG-SPR-FR3FAN

Control fan

DXG-SPR-FR34CF

DXG-SPR-FR34CF

DXG-SPR-FR34CF

Bus capacitor

DXG-SPR-FR3BC

DXG-SPR-FR3BC

DXG-SPR-5FR3BC

Output board

DXG-SPR-FR3OB

DXG-SPR-FR3OB

DXG-SPR-5FR3OB

Middle chassis cover

DXG-SPR-FR3MCC

DXG-SPR-FR3MCC

DXG-SPR-FR3MCC

Outer housing

DXG-SPR-FR3OH

DXG-SPR-FR3OH

DXG-SPR-FR3OH

UL conduit plate

DXG-SPR-FR3CPUL

DXG-SPR-FR3CPUL

DXG-SPR-FR3CPUL

IEC conduit plate

DXG-SPR-FR3CPIEC

DXG-SPR-FR3CPIEC

DXG-SPR-FR3CPIEC

Type 12 grommet

DXG-SPR-FR3GRN12

DXG-SPR-FR3GRN12

DXG-SPR-FR3GRN12

Terminal block

DXG-SPR-FR3TB

DXG-SPR-FR3TB

DXG-SPR-FR3TB

Table 14. Frame 4
Description
Standard keypad Control module kit with keypad Control module kit without keypad Software kit (software, cable, manual) Type 1/IP21 standard cover EMI board

DG1 DG1 DG1 DG1 Type1/IP21 EMI

Catalog number 230 V
DXG-KEY-LCD DXG-SPR-CTRLKIT DXG-SPR-CTRLBOARD DXG-ACC-SOFTWARE DXG-SPR-FR4CVR DXG-SPR-4FR4EB

Catalog number 480 V
DXG-KEY-LCD DXG-SPR-CTRLKIT DXG-SPR-CTRLBOARD DXG-ACC-SOFTWARE DXG-SPR-FR4CVR DXG-SPR-4FR4EB

Catalog number 600 V
DXG-KEY-LCD DXG-SPR-CTRLKIT DXG-SPR-CTRLBOARD DXG-ACC-SOFTWARE DXG-SPR-FR4CVR DXG-SPR-5FR4EB

Factory recommended spare parts. Output current rating code.

POWERXL DG1/DH1 SERIES VFD MN040002EN–July 2022 www.eaton.com

9

Chapter 1–PowerXL Series overview

Table 14. Frame 4, continued

Description
Softstart board Main power board Control board cover Main fan kit Main fan Control fan Bus capacitor IGBT module Rectifier module Brake chopper module Middle chassis cover Outer housing UL conduit plate IEC conduit plate Type 12 grommet Terminal block

FR4

Catalog number

Catalog number

Catalog number

230 V
DXG-SPR-2FR4SB

480 V
DXG-SPR-4FR4SB

600 V
DXG-SPR-5FR4SB

DXG-SPR-2FR4MPB-XXX DXG-SPR-4FR4MPB-XXX DXG-SPR-5FR4MPB-XXX

DXG-SPR-BCOVER

DXG-SPR-BCOVER

DXG-SPR-BCOVER

DXG-SPR-FR4FANKIT

DXG-SPR-FR4FANKIT

DXG-SPR-FR4FANKIT

DXG-SPR-FR4FAN

DXG-SPR-FR4FAN

DXG-SPR-FR4FAN

DXG-SPR-FR34CF

DXG-SPR-FR34CF

DXG-SPR-FR34CF

DXG-SPR-2FR4BC

DXG-SPR-4FR24BC

DXG-SPR-5FR24BC

DXG-SPR-2FR4IGBT

DXG-SPR-4FR4IGBT

DXG-SPR-5FR4IGBT

DXG-SPR-2FR4RM

DXG-SPR-4FR4RM

DXG-SPR-5FR4RM

DXG-SPR-2FR4BCM

DXG-SPR-4FR4BCM

DXG-SPR-5FR4BCM

DXG-SPR-FR4MCC

DXG-SPR-FR4MCC

DXG-SPR-FR4MCC

DXG-SPR-FR4OH

DXG-SPR-FR4OH

DXG-SPR-5FR4OH

DXG-SPR-FR4CPUL

DXG-SPR-FR4CPUL

DXG-SPR-FR4CPUL

DXG-SPR-FR4CPIEC

DXG-SPR-FR4CPIEC

DXG-SPR-FR4CPIEC

DXG-SPR-FR4GRN12

DXG-SPR-FR4GRN12

DXG-SPR-FR4GRN12

DXG-SPR-FR4TB

DXG-SPR-FR4TB

DXG-SPR-FR4TB

Table 15. Frame 5

Description
Standard keypad

DG1

Catalog number 230 V
DXG-KEY-LCD

Catalog number 480 V
DXG-KEY-LCD

Catalog number 600 V
DXG-KEY-LCD

Control module kit with keypad DG1

DXG-SPR-CTRLKIT

DXG-SPR-CTRLKIT

DXG-SPR-CTRLKIT

Control module kit without keypad DG1

DXG-SPR-CTRLBOARD

DXG-SPR-CTRLBOARD

DXG-SPR-CTRLBOARD

Software kit (software, cable, manual)
Type 1/IP21 standard cover

DG1 DXG-ACC-SOFTWARE

Type1/IP21

DXG-SPR-FR5CVR

DXG-ACC-SOFTWARE DXG-SPR-FR5CVR

DXG-ACC-SOFTWARE DXG-SPR-FR5CVR

EMI-1 board

EMI-1

DXG-SPR-2FR5E1B

DXG-SPR-4FR5E1B

DXG-SPR-5FR5E1B

Main power board Control board cover

FR5

DXG-SPR-2FR5MPB-XXX DXG-SPR-4FR5MPB-XXX DXG-SPR-5FR5MPB-XXX

DXG-SPR-BCOVER

DXG-SPR-BCOVER

DXG-SPR-BCOVER

Main fan kit Main fan

DXG-SPR-FR5FANKIT DXG-SPR-FR5FAN

DXG-SPR-FR5FANKIT DXG-SPR-FR5FAN

DXG-SPR-FR5FANKIT DXG-SPR-FR5FAN

Control fan

DXG-SPR-FR5CF

DXG-SPR-FR5CF

DXG-SPR-FR5CF

Bus capacitor

DXG-SPR-FR5BC

DXG-SPR-FR5BC

DXG-SPR-5FR5BC

EMI-2 board

DXG-SPR-2FR5E2B

DXG-SPR-4FR5E2B

DXG-SPR-5FR5E2B

EMI-3 board

DXG-SPR-FR5E3B

DXG-SPR-FR5E3B

N/A

IGBT module

DXG-SPR-FR5IGBT

DXG-SPR-FR5IGBT

DXG-SPR-5FR5IGBT

Rectifier module

DXG-SPR-2FR5RM

DXG-SPR-4FR5RM

DXG-SPR-5FR5RM

Brake chopper module

DXG-SPR-2FR5BCM

DXG-SPR-4FR5BCM

DXG-SPR-5FR5BCM

Middle chassis cover

DXG-SPR-FR5MCC

DXG-SPR-FR5MCC

DXG-SPR-FR5MCC

Outer housing

DXG-SPR-FR5OH

DXG-SPR-FR5OH

DXG-SPR-FR5OH

UL conduit plate

DXG-SPR-FR5CPUL

DXG-SPR-FR5CPUL

DXG-SPR-FR5CPUL

IEC conduit plate

DXG-SPR-FR5IECCP

DXG-SPR-FR5IECCP

DXG-SPR-FR5IECCP

Type 12 grommet

DXG-SPR-FR5GRN12

DXG-SPR-FR5GRN12

DXG-SPR-FR5GRN12

Terminal block (1-pole)

DXG-SPR-FR5TB1P

DXG-SPR-FR5TB1P

DXG-SPR-FR5TB1P

Terminal block (3-pole)

DXG-SPR-FR5TB3P

DXG-SPR-FR5TB3P

DXG-SPR-FR5TB3P

Factory recommended spare parts. Output current rating code.

10

POWERXL DG1/DH1 SERIES VFD MN040002EN–July 2022 www.eaton.com

Chapter 1–PowerXL Series overview

Table 16. Frame 6

Catalog number

Catalog number

Catalog number

Description

230 V

480 V

600 V

Standard keypad

DG1

DXG-KEY-LCD

DXG-KEY-LCD

DXG-KEY-LCD

Control module kit with keypad DG1

DXG-SPR-CTRLKIT

DXG-SPR-CTRLKIT

DXG-SPR-CTRLKIT

Control module kit without keypad DG1

DXG-SPR-CTRLBOARD

DXG-SPR-CTRLBOARD

DXG-SPR-CTRLBOARD

Software kit (software, cable, manual)

DG1 DXG-ACC-SOFTWARE

DXG-ACC-SOFTWARE

DXG-ACC-SOFTWARE

Main power board

FR6

DXG-SPR-2FR6MPB-XXX DXG-SPR-4FR6MPB-XXX DXG-SPR-5FR6MPB-XXX

Control board cover

DXG-SPR-BCOVER

DXG-SPR-BCOVER

DXG-SPR-BCOVER

Type 1/IP21 standard cover

DXG-SPR-FR6CVR

DXG-SPR-FR6CVR

DXG-SPR-FR6CVR

Main fan kit

DXG-SPR-FR6FANKIT

DXG-SPR-FR6FANKIT

DXG-SPR-FR6FANKIT

Control fan

DXG-SPR-FR6CF

DXG-SPR-FR6CF

DXG-SPR-FR6CF

Bus capacitor

DXG-SPR-FR6BC

DXG-SPR-FR6BC

DXG-SPR-5FR6BC

EMI board

DXG-SPR-FR6EB

DXG-SPR-FR6EB

DXG-SPR-FR6EB

Softstart board

DXG-SPR-2FR6SB

DXG-SPR-4FR6SB

DXG-SPR-5FR6SB

Rectifier snubber board

DXG-SPR-2FR6RSB

DXG-SPR-4FR6RSB

DXG-SPR-5FR6RSB

IGBT module with drive board

DXG-SPR-2FR6IGBT

DXG-SPR-4FR6IGBT

DXG-SPR-5FR6IGBT

Rectifier module

DXG-SPR-FR6RM

DXG-SPR-FR6RM

DXG-SPR-5FR6RM

Middle chassis cover

DXG-SPR-FR6MCC

DXG-SPR-FR6MCC

DXG-SPR-FR6MCC

Outer housing

DXG-SPR-FR6OH

DXG-SPR-FR6OH

DXG-SPR-FR6OH

UL conduit plate

DXG-SPR-FR6CPUL

DXG-SPR-FR6CPUL

DXG-SPR-FR6CPUL

IEC conduit plate

DXG-SPR-FR6CPIEC

DXG-SPR-FR6CPIEC

DXG-SPR-FR6CPIEC

Type 12 grommet

DXG-SPR-FR6GRN12

DXG-SPR-FR6GRN12

DXG-SPR-FR6GRN12

Terminal block (1-pole)

DXG-SPR-FR6TB1P

DXG-SPR-FR6TB1P

DXG-SPR-FR6TB1P

Terminal block (3-pole)

DXG-SPR-FR6TB3P

DXG-SPR-FR6TB3P

DXG-SPR-FR6TB3P

DH1 replacement parts
Table 17. Frame 0
Description
Standard keypad Main control board Control module kit with keypad Main fan kit Main power board EMI kit for C2 Factory recommended spare parts. Output current rating code.

Catalog number

Catalog number

Catalog number

230 V

480 V

575 V

DXH-KEY-LCD

DXH-KEY-LCD

—

DXH-SPR-CTRLBOARD DXH-SPR-CTRLBOARD —

DXH-SPR-CTRLKIT

DXH-SPR-CTRLKIT

—

DXG-SPR-FR0FAN

DXG-SPR-FR0FAN

—

DXG-SPR-2FR0MPB-xxx DXG-SPR-4FR0MPB-xxx —

DXG-SPR-FR0EMCKIT

DXG-SPR-FR0EMCKIT

—

POWERXL DG1/DH1 SERIES VFD MN040002EN–July 2022 www.eaton.com

11

Chapter 1–PowerXL Series overview

Table 18. Frame 1
Description
Standard keypad Control module kit with keypad Main control board Standard cover EMI board Type 12/IP54 kit Main power board Control board cover Main fan kit Control fan Middle chassis cover Outer housing UL conduit plate IEC conduit plate
Table 19. Frame 2
Description
Standard keypad Control module kit with keypad Main control board Standard cover EMI board Type 12/IP54 kit Main power board Control board cover Main fan kit Control fan Bus capacitor Middle chassis cover Outer housing UL conduit plate IEC conduit plate
Table 20. Frame 3
Description
Standard keypad Control module kit with keypad Main control board Standard cover EMI board Control board cover Main fan kit

Catalog number 230 V
DXH-KEY-LCD DXH-SPR-CTRLKIT DXH-SPR-CTRLBOARD DXH-SPR-FR1CVR DXG-SPR-2FR1EB DXH-ACC-2FR1N12KIT DXH-SPR-2FR1MPB DXG-SPR-BCOVER DXG-SPR-FR1FAN
DXG-SPR-FR1MCC DXG-SPR-FR1OH DXG-SPR-FR1CPUL DXG-SPR-FR1CPIEC

Catalog number 480 V
DXH-KEY-LCD DXH-SPR-CTRLKIT DXH-SPR-CTRLBOARD DXH-SPR-FR1CVR DXG-SPR-4FR1EB DXH-ACC-4FR1N12KIT DXH-SPR-4FR1MPB DXG-SPR-BCOVER DXG-SPR-FR1FAN DXG-SPR-4FR1CF DXG-SPR-FR1MCC DXG-SPR-FR1OH DXG-SPR-FR1CPUL DXG-SPR-FR1CPIEC

Catalog number 575 V
DXH-KEY-LCD DXH-SPR-CTRLKIT DXH-SPR-CTRLBOARD DXH-SPR-FR1CVR DXG-SPR-5FR1EB DXH-ACC-5FR1N12KIT DXG-SPR-5FR1MPB DXG-SPR-BCOVER DXG-SPR-FR1FAN DXG-SPR-4FR1CF DXG-SPR-FR1MCC DXG-SPR-5FR1OH DXG-SPR-FR1CPUL DXG-SPR-FR1CPIEC

Catalog number

Catalog number

Catalog number

230 V

480 V

575 V

DXH-KEY-LCD

DXH-KEY-LCD

DXH-KEY-LCD

DXH-SPR-CTRLKIT

DXH-SPR-CTRLKIT

DXH-SPR-CTRLKIT

DXH-SPR-CTRLBOARD DXH-SPR-CTRLBOARD DXH-SPR-CTRLBOARD

DXH-SPR-FR2CVR

DXH-SPR-FR2CVR

DXH-SPR-FR2CVR

DXG-SPR-2FR2EB

DXG-SPR-4FR2EB

DXG-SPR-5FR2EB

DXH-ACC-FR2N12KIT DXH-ACC-FR2N12KIT DXH-ACC-FR2N12KIT

DXH-SPR-2FR2MPB DXH-SPR-4FR2MPB DXG-SPR-5FR2MPB

DXG-SPR-BCOVER

DXG-SPR-BCOVER

DXG-SPR-BCOVER

DXG-SPR-FR2FAN

DXG-SPR-FR2FAN

DXG-SPR-FR2FAN

DXG-SPR-FR2CF

DXG-SPR-FR2CF

DXG-SPR-FR2CF

DXG-SPR-4FR24BC

DXG-SPR-4FR24BC

DXG-SPR-5FR24BC

DXG-SPR-FR2MCC

DXG-SPR-FR2MCC

DXG-SPR-FR2MCC

DXG-SPR-FR2OH

DXG-SPR-FR2OH

DXG-SPR-5FR2OH

DXG-SPR-FR2CPUL DXG-SPR-FR2CPUL DXG-SPR-FR2CPUL

DXG-SPR-FR2CPIEC DXG-SPR-FR2CPIEC DXG-SPR-FR2CPIEC

Catalog number 230 V
DXH-KEY-LCD DXH-SPR-CTRLKIT DXH-SPR-CTRLBOARD DXH-SPR-FR3CVR DXG-SPR-2FR3EB DXG-SPR-BCOVER DXG-SPR-FR3FANKIT

Catalog number 480 V
DXH-KEY-LCD DXH-SPR-CTRLKIT DXH-SPR-CTRLBOARD DXH-SPR-FR3CVR DXG-SPR-4FR3EB DXG-SPR-BCOVER DXG-SPR-FR3FANKIT

Catalog number 575 V
DXH-KEY-LCD DXH-SPR-CTRLKIT DXH-SPR-CTRLBOARD DXH-SPR-FR3CVR DXG-SPR-5FR3EB DXG-SPR-BCOVER DXG-SPR-FR3FANKIT

12

POWERXL DG1/DH1 SERIES VFD MN040002EN–July 2022 www.eaton.com

Table 20. Frame 3, continued
Description
Main fan Control fan Bus capacitor Middle chassis cover Outer housing UL conduit plate IEC conduit plate Drive board Output board
Table 21. Frame 4
Description
Standard keypad Control module kit with keypad Main control board Standard cover EMI board Main power board Control board cover Main fan kit Main fan Control fan Bus capacitor Middle chassis cover Outer housing UL conduit plate IEC conduit plate Softstart board IGBT Module Rectifier module Brake chopper module
Table 22. Frame 5
Description
Standard keypad Control module kit with keypad Main control board Standard cover EMI-1 board EMI-2 board EMI-3 board Main power board Control board cover

Chapter 1–PowerXL Series overview

Catalog number 230 V
DXG-SPR-FR3FAN DXG-SPR-FR34CF DXG-SPR-FR3BC DXG-SPR-FR3MCC DXG-SPR-FR3OH DXG-SPR-FR3CPUL DXG-SPR-FR3CPIEC DXH-SPR-2FR3DB DXG-SPR-FR3OB

Catalog number 480 V
DXG-SPR-FR3FAN DXG-SPR-FR34CF DXG-SPR-FR3BC DXG-SPR-FR3MCC DXG-SPR-FR3OH DXG-SPR-FR3CPUL DXG-SPR-FR3CPIEC DXH-SPR-4FR3DB DXG-SPR-FR3OB

Catalog number 575 V
DXG-SPR-FR3FAN DXG-SPR-FR34CF DXG-SPR-5FR3BC DXG-SPR-FR3MCC DXG-SPR-FR3OH DXG-SPR-FR3CPUL DXG-SPR-FR3CPIEC DXG-SPR-5FR3DB DXG-SPR-5FR3OB

Catalog number

Catalog number

Catalog number

230 V

480 V

575 V

DXH-KEY-LCD

DXH-KEY-LCD

DXH-KEY-LCD

DXH-SPR-CTRLKIT

DXH-SPR-CTRLKIT

DXH-SPR-CTRLKIT

DXH-SPR-CTRLBOARD DXH-SPR-CTRLBOARD DXH-SPR-CTRLBOARD

DXH-SPR-FR4CVR

DXH-SPR-FR4CVR

DXH-SPR-FR4CVR

DXG-SPR-2FR4EB

DXG-SPR-4FR4EB

DXG-SPR-5FR4EB

DXH-SPR-2FR4MPB DXH-SPR-4FR4MPB DXG-SPR-5FR4MPB

DXG-SPR-BCOVER

DXG-SPR-BCOVER

DXG-SPR-BCOVER

DXG-SPR-FR4FANKIT DXG-SPR-FR4FANKIT DXG-SPR-FR4FANKIT

DXG-SPR-FR4FAN

DXG-SPR-FR4FAN

DXG-SPR-FR4FAN

DXG-SPR-FR34CF

DXG-SPR-FR34CF

DXG-SPR-FR34CF

DXG-SPR-4FR24BC

DXG-SPR-4FR24BC

DXG-SPR-5FR24BC

DXG-SPR-FR4MCC

DXG-SPR-FR4MCC

DXG-SPR-FR4MCC

DXG-SPR-FR4OH

DXG-SPR-FR4OH

DXG-SPR-5FR4OH

DXG-SPR-FR4CPUL DXG-SPR-FR4CPUL DXG-SPR-FR4CPUL

DXG-SPR-FR4CPIEC DXG-SPR-FR4CPIEC DXG-SPR-FR4CPIEC

DXH-SPR-2FR4SB

DXH-SPR-4FR4SB

DXG-SPR-5FR4SB

DXG-SPR-2FR4IGBT DXG-SPR-4FR4IGBT DXG-SPR-5FR4IGBT

DXG-SPR-2FR4RM

DXG-SPR-4FR4RM

DXG-SPR-5FR4RM

DXG-SPR-2FR4BCM DXG-SPR-4FR4BCM DXG-SPR-5FR4BCM

Catalog number

Catalog number

Catalog number

230 V

480 V

575 V

DXH-KEY-LCD

DXH-KEY-LCD

DXH-KEY-LCD

DXH-SPR-CTRLKIT

DXH-SPR-CTRLKIT

DXH-SPR-CTRLKIT

DXH-SPR-CTRLBOARD DXH-SPR-CTRLBOARD DXH-SPR-CTRLBOARD

DXH-SPR-FR5CVR

DXH-SPR-FR5CVR

DXH-SPR-FR5CVR

DXG-SPR-2FR5E1B

DXG-SPR-4FR5E1B

DXG-SPR-5FR5E1B

DXG-SPR-2FR5E2B

DXG-SPR-4FR5E2B

DXG-SPR-5FR5E2B

DXG-SPR-FR5E3B

DXG-SPR-FR5E3B

DXH-SPR-2FR5MPB DXH-SPR-4FR5MPB DXG-SPR-5FR5MPB

DXG-SPR-BCOVER

DXG-SPR-BCOVER

DXG-SPR-BCOVER

POWERXL DG1/DH1 SERIES VFD MN040002EN–July 2022 www.eaton.com

13

Chapter 1–PowerXL Series overview

Table 22. Frame 5, continued
Description
Main fan kit Main fan Control fan Bus capacitor Middle chassis cover Outer housing UL conduit plate IEC conduit plate IGBT Module Rectifier module Brake chopper module DC terminal kit
Table 23. Frame 6
Description
Standard keypad Control module kit with keypad Main control board Standard cover EMI board Main power board Control board cover Main fan kit Main fan Control fan Bus capacitor Middle chassis cover Outer housing UL conduit plate IEC conduit plate IGBT Module Brake chopper module Rectifier module Type 12 grommet kit Softstart board Rectifier snubber board Terminal block kit (1-pole) Terminal block kit (3-pole)

Catalog number 230 V
DXG-SPR-FR5FANKIT DXG-SPR-FR5FAN DXG-SPR-FR5CF DXG-SPR-FR5BC DXG-SPR-FR5MCC DXG-SPR-FR5OH DXG-SPR-FR5CPUL DXG-SPR-FR5IECCP DXG-SPR-2FR5IGBT DXG-SPR-FR5RM DXG-SPR-2FR5BCM DXG-SPR-FR5DCKIT

Catalog number 480 V
DXG-SPR-FR5FANKIT DXG-SPR-FR5FAN DXG-SPR-FR5CF DXG-SPR-FR5BC DXG-SPR-FR5MCC DXG-SPR-FR5OH DXG-SPR-FR5CPUL DXG-SPR-FR5IECCP DXG-SPR-4FR5IGBT DXG-SPR-FR5RM DXG-SPR-4FR5BCM DXG-SPR-FR5DCKIT

Catalog number 575 V
DXG-SPR-FR5FANKIT DXG-SPR-FR5FAN DXG-SPR-FR5CF DXG-SPR-5FR5BC DXG-SPR-FR5MCC DXG-SPR-FR5OH DXG-SPR-FR5CPUL DXG-SPR-FR5IECCP DXG-SPR-5FR5IGBT DXG-SPR-5FR5RM DXG-SPR-5FR5BCM DXG-SPR-FR5DCKIT

Catalog number

Catalog number

Catalog number

230 V

480 V

575 V

DXH-KEY-LCD

DXH-KEY-LCD

DXH-KEY-LCD

DXH-SPR-CTRLKIT

DXH-SPR-CTRLKIT

DXH-SPR-CTRLKIT

DXH-SPR-CTRLBOARD DXH-SPR-CTRLBOARD DXH-SPR-CTRLBOARD

DXH-SPR-FR6CVR

DXH-SPR-FR6CVR

DXH-SPR-FR6CVR

DXG-SPR-FR6EB

DXG-SPR-FR6EB

DXG-SPR-FR6EB

DXG-SPR-2FR6MPB DXG-SPR-4FR6MPB DXG-SPR-5FR6MPB

DXG-SPR-BCOVER

DXG-SPR-BCOVER

DXG-SPR-BCOVER

DXG-SPR-FR6FANKIT DXG-SPR-FR6FANKIT DXG-SPR-FR6FANKIT

DXG-SPR-FR6FAN

DXG-SPR-FR6FAN

DXG-SPR-FR6FAN

DXG-SPR-FR6CF

DXG-SPR-FR6CF

DXG-SPR-FR6CF

DXG-SPR-FR6BC

DXG-SPR-FR6BC

DXG-SPR-5FR6BC

DXG-SPR-FR6MCC

DXG-SPR-FR6MCC

DXG-SPR-FR6MCC

DXG-SPR-FR6OH

DXG-SPR-FR6OH

DXG-SPR-FR6OH

DXG-SPR-FR6CPUL DXG-SPR-FR6CPUL DXG-SPR-FR6CPUL

DXG-SPR-FR6CPIEC DXG-SPR-FR6CPIEC DXG-SPR-FR6CPIEC

DXG-SPR-2FR6IGBT DXG-SPR-4FR6IGBT DXG-SPR-5FR6IGBT

DXG-SPR-2FR6BCM DXG-SPR-4FR6BCM DXG-SPR-5FR6BCM

DXG-SPR-FR6RM

DXG-SPR-FR6RM

DXG-SPR-5FR6RM

DXG-SPR-FR6GRN12 DXG-SPR-FR6GRN12 DXG-SPR-FR6GRN12

DXG-SPR-2FR6SB

DXG-SPR-4FR6SB

DXG-SPR-5FR6SB

DXG-SPR-2FR6RSB DXG-SPR-4FR6RSB DXG-SPR-5FR6RSB

DXG-SPR-FR6TB1P DXG-SPR-FR6TB1P DXG-SPR-FR6TB1P

DXG-SPR-FR6TB3P DXG-SPR-FR6TB3P DXG-SPR-FR6TB3P

14

POWERXL DG1/DH1 SERIES VFD MN040002EN–July 2022 www.eaton.com

Chapter 2–Engineering considerations

Chapter 2–Engineering considerations
Introduction
This chapter describes the most important features in the energy circuit of a drive system that you should take into consideration in your project planning.
Figure 7. Drive system (PDS = power drive system) L1 L2 L3 PE
RCD

Table 24. Drive system components

Item no. Description

1

Power grid configuration, input voltage, input frequency,

interactions with PF correction systems

2

Breakers, fuses, cable cross-sections

3

Protection of persons and animals with residual-current protective

devices

4

Input contactor, disconnector

5

Frequency inverter: mounting, installation; power connection; EMC

measures; circuit examples

6

Output contactor, disconnector

7

Output reactor, dV/dT filter, sine-wave filter

8

Motor protection; thermistor (can be connected to drive directly)

9

Cable lengths, motor cables, shielding (EMC)

10

Motor and application, parallel operation of multiple motors on a

VFD, bypass circuit, DC braking

PE L1 L2 L3

CPU

#

78

PE U V W

PES M

POWERXL DG1/DH1 SERIES VFD MN040002EN–July 2022 www.eaton.com

15

Chapter 2–Engineering considerations

Electrical power network
Input connection and configuration
The PowerXL Series frequency inverters can be connected and operated with all control-point grounded AC power networks (see IEC 60364 for more information).

Figure 8. AC power networks with grounded neutral point (TN-/TT networks)

TN-S

TN-C

L1

L1

L2

L2

L3

L3

N

PEN

PE

TN-C-S
L1 L2 L3 N PE

TT
L1 L2 L3 N

The frequency inverter can be applied to all types of power networks above. If multiple frequency inverters with single-phase supplies are to be connected, a symmetrical distribution to the three external conductors shall be taken into account. In addition, the total current of all single-phase consumers is not to cause an overload of the neutral conductor (N-conductor).
The connection and operation of frequency inverters to asymmetrically grounded TN networks (phase-grounded delta network “Grounded Delta”, USA) or neutral point ungrounded or high-resistance grounded (>30 ohms) IT networks is only conditionally permissible. In these networks above-mentioned, the internal interference suppression filter of frequency inverter must be disconnected (unscrew the screw marked `EMC’, see “Installation in IT System” on Page 53). Then the required filtering for EMC (electromagnetic compatibility) is no longer present (degrade to Class T).
Measures for EMC are mandatory in a drive system in order to meet the legal requirements for EMC and low voltage regulations.
Good grounding measures are a prerequisite for the effective insert of further measures such as shielding of filters. Without respective grounding measures, further steps are superfluous.

Input voltage and frequency
The standardized input voltages (IEC 60038, VDE017-1) for energy suppliers (EVU) guarantee the following conditions at the transition points:
· Deviation from the rated value of voltage: Max. ±10%
· Deviation in voltage phase balance: Max. ±3%
· Deviation from rated value of the frequency: Max. ±4%
The board tolerance band of the PowerXL Series frequency inverter considers the rated value for European as (EU: ULN = 230 V/400 V, 50 Hz), American as (USA: ULN = 240 V/480 V, 60 Hz) and Canada as (CAN: ULN = 600 V, 60 Hz) standard voltages:
· 230 V, 50 Hz (EU) and 240 V, 60 Hz (USA) at DG1/DH1-32_
· 400 V, 50 Hz (EU) and 480 V, 60 Hz (USA) at DG1/DH1-34_
· 600 V, 60 Hz (CAN) at DG1/DH1-35_
For the bottom voltage value, the permitted voltage drop of 4% in the consumer circuits is also taken into account, therefore a total of ULN ­14%.
· 230 V device class (DG1/DH1-32_): 208 V ­15% to 240 V +10% (177 V ­0% to 264 V +0%)
· 400 V device class (DG1/DH1-34_): 380 V ­15% to 500 V +10% (323 V ­0% to 550 V +0%)
· 600 V device class (DG1/DH1-35_): 525 V ­15% to 600 V +10% (446 V ­0% to 660 V +0%)
The permitted frequency range is 50/60 Hz (45 Hz ­0% to 66 Hz +0%).
Input voltage balance
Due to the uneven loading on the conductor, and with the direct connection of greater power ratings, deviations from the ideal voltage form and asymmetrical voltages can be caused in three-phase AC power networks. These asymmetric divergences in the input voltage can lead to different loading of the diodes in input rectifiers with three-phase supplied frequency inverters, and as a result, an advance failure of this diode.
In the project planning for the connection of three-phase supplied frequency inverters, consider only AC power networks that handle permitted asymmetric divergences in the input voltage +3%.
If this condition is not fulfilled, or symmetry at the connection location is uncertain, the use of an assigned AC choke is recommended.

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Chapter 2–Engineering considerations

Total harmonic distortion (THD)
Non-linear consumers (loads) in an AC supply system produce harmonic voltages that again result in harmonic currents. These harmonic currents at the inductive and capacitive reactances of a mains supply system produce additional voltage drops with different values that are then overlaid on the sinusoidal mains voltage and result in distortions. In supply systems, this form of “noise” can give rise to problems in an installation if the sum of the harmonics exceeds certain limit values.
Non-linear consumers (harmonics producers) include for example:
· Induction and arc furnaces, welding devices
· Current converters, rectifiers and inverters, soft starters, variable frequency drives
· Switched-mode power supply units (computers, monitors, lighting), uninterrupted power supply (UPS)
The THD value (THD = Total Harmonic Distortion) is defined in standard IEC/EN 61800-3 as the ratio of the rms value of all harmonic components to the rms value of the fundamental frequency. It is given in percent of the total value.

Reactive power compensation devices
Special compensation measures on the power supply side is not required for PowerXL Series drives, which take on very little reactive power of the fundamental harmonics from the AC power supply network (cosØ ~0.98).
In the AC power networks with non-choked reactive current compensation devices, current deviations can enable parallel resonance and undefinable circumstances.
In the project planning for the connection of frequency inverters to AC power networks with undefined circumstances, please consider using AC chokes.

The THD value of the harmonic distortion is stated in relation to the rms value of the total signal as a percentage. On a variable frequency drive, the total harmonic distortion is around 28­36%.
To assist in the calculation of system harmonics, a Harmonic Estimation Calculator Tool is available at Eaton.com/drives.

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Chapter 3–Product overview
Chapter 3–Product overview
Component identification
Figure 9. Description of the PowerXL Series

Features
The PowerXL frequency inverter converts the voltage and frequency of an existing AC network into a DC voltage. This DC voltage is used to generate a three-phase AC voltage with adjustable frequency and assigned amplitude values for the variable speed control of three-phase asynchronous motors.

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Figure 10. Block diagram, elements of PowerXL frequency inverters

Chapter 3–Product overview

Table 25. Elements of PowerXL frequency inverters

Item no.
1
2 3 4 5 6
7 8
9

Description

Supply L1, L2 L D_1-32: 230 V

3, PE, class,

input supply three-phase

vinopltuatgceoUnnLNec=tUioen

at (3

50/60 Hz: AC 230 V/24

0

V)

D_1-34: 400 V class, three-phase input connection (3 AC 400 V/480 V)

D_1-35: 600 V class, three-phase input connection (3 AC 600 V)

Internal interference suppression filter, category C2 to IEC/EN 61800-3 EMC-connection of internal interference suppression filter to PE

Rectifier bridge, converts the AC voltage of the electrical network into DC voltage

DC link with charging resistor, capacitor and switching mode power supply unit (SMPS = Switching Mode Power Supply): DC link voltage UDC with three-phase input connection (3 AC): UDC = 1.41 x ULN
Inverter. The IGBT based inverter converts the DC voltage of the DC link (UDC) into a three-phase AC voltage (U2) with variable amplitude and frequency (f2). Sinusoidal pulse width modulation (PWM) with V/f control can be switched to speed control with slip compensation

Motor connection U/T1, V/T2, W/T3 with output voltage U2 (0­100% Ue) and output frequency f2 (0­400 Hz) output current (I2): D_1-32: 3.7 A to 248 A D_1-34: 2.2 A to 245 A D_1-35: 3.3 A to 208 A 100% at an ambient temperature of 122 °F (50 °C) with an overload capacity of 150% for 60 s every 600 s and a starting current of 200% for 2 s every 20 s

Keypad with control buttons, graphic display, control voltage, control signal terminals, micro-switches, and interface for the PC interface module (option)

Three-phase asynchronous motor, variable speed control of three-phase asynchronous motor for assigned motor shaft power values (P2): D_1-32: 0.55 kW to 75 kW (230 V, 50 Hz) or 0.75 hp to 100 hp (240 V, 60 Hz) D_1-34: 0.75 kW to 132 kW (400 V, 50 Hz) or 1 hp to 200 hp (460 V, 60 Hz) D_1-35: 1.5 kW to 132 kW (600 V, 50 Hz) or 2 hp to 200 hp (600 V, 60 Hz)

DC link–chokes, to minimize current harmonics

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Chapter 3–Product overview

Selection criteria
The frequency inverter [3] is selected according to the supply voltage ULN of the input supply [1] and the rated current of the assigned motor [2]. The circuit type (/) of the motor must be selected according to the supply voltage [1]. The rated output current I of the
e
frequency inverter must be greater than/equal to the rated motor current. Figure 11. Selection criteria
When selecting the drive, the following criteria must be known: · Type of motor (three-phase asynchronous motor) · Input voltage = rated operating voltage of the motor
(for example, 3 AC ~400 V) · Rated motor current (guide value, dependent on the
circuit type and the supply voltage) · Load torque (quadratic, constant) · Starting torque · Ambient temperature (rated value 122 °F [50 °C]) When connecting multiple motors in parallel to the output of a frequency inverter, the motor currents are added geometrically–separated by effective and idle current components. When you select a frequency inverter, make sure that it can supply the total resulting current. If necessary, for dampening and compensating the deviating current values, motor reactors or sinusoidal filters must be connected between the frequency inverter and the motor. The parallel connection of multiple motors in the output of the frequency inverter is only permitted with V/Hz characteristic curve control.

If you connect a motor to an operational frequency inverter, the motor draws a multiple of its rated operational current. When you select a frequency inverter, make sure that the starting current plus the sum of the currents of the running motors will not exceed the rated output current of the frequency inverter.
Switching in the output of the frequency inverter is only permitted with V/Hz characteristic curve control.
Proper use
The PowerXL frequency inverters are electrical apparatus for controlling variable speed drives with three-phase motors. They are designed for installation in machines or for use in combination with other components within a machine or system.
After installation in a machine, the frequency inverters must not be taken into operation until the associated machine has been confirmed to comply with the safety requirements of Machinery Directive (MD) 2006/42/EC (meets the requirements of EN 60204-1). The user of the equipment is responsible for ensuring that the machine use complies with the relevant EU Directives.
The CE markings on the PowerXL frequency inverters confirm that, when used in a typical drive configuration, the apparatus complies with the relevant EU Directives listed in Appendix F.
The UKCA markings on the PowerXL frequency inverters confirm that, when used in a typical drive configuration, the apparatus complies with the relevant UK Regulations listed in Appendix F.
In the described system configurations, PowerXL frequency inverters are suitable for use in public and non-public networks.
A connection to IT networks (networks without reference to earth potential) is permissible only to a limited extent, because the device’s built-in filter capacitors connect the network with the earth potential (enclosure). On earth free networks, this can lead to dangerous situations or damage to the device (isolation monitoring required).
To the output of the frequency inverter (terminals U, V, W) you must not:
· Connect a voltage or capacitive loads (for example, phase compensation capacitors)
· Connect multiple frequency inverters in parallel
· Make a direct connection to the input (bypass)
Observe the technical data and connection requirements. For additional information, refer to the equipment nameplate or label at the frequency inverter, and the documentation.
Any other usage constitutes improper use.

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Chapter 3–Product overview

Maintenance and inspection
PowerXL frequency inverters are maintenance free. However, external influences may affect the function and the lifespan of the PowerXL frequency inverter. We therefore recommend that the devices are checked regularly and the following maintenance measures are carried out at the specified intervals.
If the PowerXL frequency inverter is damaged by external influences, contact Technical Service.

Table 26. Maintenance measures and intervals

Maintenance measure
Clean cooling vents (cooling slits) Check the fan function
Filter in the switching cabinet doors (see manufacturer specifications) Check the tightening torques of the terminals (control signal terminals, power terminals) Check connection terminals and all metallic surfaces for corrosion

Maintenance interval
If required 6­24 months (depending on the environment) 6­24 months (depending on the environment) Regularly
6­24 months (depending on the environment)

Storage
If the frequency inverter is stored before use, suitable ambient conditions must be ensured at the site of storage:
· Storage temperature: ­40 °F to 158 °F (­40 °C to 70 °C)
· Relative average air humidity: <95%, noncondensing (EN 50178)
· To prevent damage to the DC link capacitors, storage times longer than 12 months are not recommended

Charging the internal DC link capacitors
After extended storage times or extended downtimes during which no power is supplied (>12 months), the capacitors in the internal DC link must be recharged in a controlled manner in order to prevent damage. To do this, the PowerXL variable frequency drive must be supplied with power, with a controlled DC power supply unit, via two mains DC bus connection terminals. Please consult the factory for detailed instructions.
Service and warranty
In the unlikely event that you have a problem with your PowerXL frequency inverter, please contact your local sales office.
When you call, have the following information ready:
· The exact frequency inverter part no. (see nameplate)
· The date of purchase
· A detailed description of the problem that has occurred with the frequency inverter
If some of the information printed on the nameplate is not legible, please state only the information that is clearly legible. This information can also be found on the cover of the control terminals.
Information concerning the guarantee can be found in the General Terms and Conditions of Sale.

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Chapter 4–Safety and switching

Chapter 4–Safety and switching
Note: All following information is strongly recommended but is not necessary if sufficient system design and validation has been completed.
Fuses and cable cross-sections
The fuses and wire cross-sections allocated for power-side connections depend on the rated input current and output current of the frequency inverter (without AC choke).
CAUTION
WHEN SELECTING THE CABLE CROSS-SECTION, TAKE THE VOLTAGE DROP UNDER LOAD CONDITIONS INTO ACCOUNT. THE CONSIDERATION OF OTHER STANDARDS (FOR EXAMPLE, VDE 0113 OR VDE 0289) IS THE RESPONSIBILITY OF THE USER. THE NATIONAL AND REGIONAL STANDARDS (FOR EXAMPLE VDE 0113, EN 60204) MUST BE OBSERVED AND THE NECESSARY APPROVALS (FOR EXAMPLE UL) AT THE SITE OF INSTALLATION MUST BE FULFILLED. WHEN THE DEVICE IS OPERATED IN A UL-APPROVED SYSTEM, USE ONLY UL-APPROVED FUSES, FUSE BASES, AND CABLES. SEE APPENDIX D­SAFETY INSTRUCTIONS FOR UL AND CUL FOR DETAILS.
CAUTION
THE SPECIFIED MINIMUM PE CONDUCTOR CROSS-SECTIONS IN THIS MANUAL MUST BE MAINTAINED. THE MINIMUM SIZE OF THE PROTECTIVE EARTHING CONDUCTOR MUST COMPLY WITH THE REQUIREMENTS OF EN 61800-5-1 AND/OR THE LOCAL SAFETY REGULATIONS. TOUCH CURRENTS IN THIS FREQUENCY INVERTER ARE GREATER THAN 3.5 MA (AC). ACCORDING TO PRODUCT STANDARD IEC/EN 61800-5-1, AN ADDITIONAL EQUIPMENT GROUNDING CONDUCTOR OF THE SAME CROSS-SECTIONAL AREA AS THE ORIGINAL PROTECTIVE EARTHING CONDUCTOR MUST BE CONNECTED, OR THE CROSS-SECTION OF THE EQUIPMENT GROUNDING CONDUCTOR MUST BE AT LEAST 10 MM2 CU. CHOOSE THE CROSS-SECTION OF THE PE CONDUCTOR IN THE MOTOR LINES AT LEAST AS LARGE AS THE CROSS-SECTION OF THE PHASE LINES (U, V, W).

Cables and fuses
The cross-sections of the cables and line protection fuses used must correspond with local standards.
For an installation in accordance with UL guidelines:
· Use UL listed Class RK5, J, T or equivalent fuses for the branch circuit protection
· Use 75 °C or higher copper wire only
· Use UL listed conduit fittings with the same type rating (Type 1/Type 12) as the enclosure
See Appendix D­Safety Instructions for UL and cUL for details.
Use power cables with insulation according to the specified input voltages for the permanent installation. A shielded cable is not required on the input side.
A completely (360°) shielded low impedance cable is required on the motor side. The length of the motor cable depends on the RFI class and must not exceed approximately 300 ft (100 m) without additional filtering.
Residual-current device (RCD)
RCD (Residual Current Device): Residual current device, residual current circuit breaker (FI circuit breaker).
Residual current circuit breakers protect persons and animals from the existence (not the origination) of impermissibly high contact voltages. They prevent dangerous, and in some cases deadly injuries caused by electrical accidents, and also serve as fire prevention.
CAUTION
THIS DRIVE CAN CAUSE A DC CURRENT IN THE PROTECTIVE EARTHING CONDUCTOR. WHERE A RESIDUAL CURRENT-OPERATED PROTECTIVE (RCD) OR MONITORING (RCM) DEVICE IS USED FOR PROTECTION IN CASE OF DIRECT OR INDIRECT CONTACT, ONLY AN RCD OR RCM OF TYPE B IS ALLOWED ON THE SUPPLY SIDE OF THIS PRODUCT.
Figure 12. Identification on the FI circuit breakers
AC/DC sensitive (R CD, type B)

Frequency inverters work internally with rectified AC currents. If an error occurs, the DC currents can block a type A RCD circuit breaker from triggering and therefore disable the protective functionality.

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Chapter 4–Safety and switching

CAUTION
DEBOUNCED INPUTS MAY NOT BE USED IN THE SAFETY CIRCUIT DIAGRAM. RESIDUAL CURRENT CIRCUIT BREAKERS (RCD) ARE ONLY TO BE INSTALLED BETWEEN THE AC POWER SUPPLY NETWORK AND THE FREQUENCY INVERTER. SAFETY-RELEVANT LEAKAGE CURRENTS CAN OCCUR WHILE HANDLING AND WHEN OPERATING THE FREQUENCY INVERTER, IF THE FREQUENCY INVERTER IS NOT GROUNDED (BECAUSE OF A FAULT). LEAKAGE CURRENTS TO GROUND ARE MAINLY CAUSED BY FOREIGN CAPACITIES WITH FREQUENCY INVERTERS, BETWEEN THE MOTOR PHASES AND THE SHIELDING OF THE MOTOR CABLE AND VIA THE Y-CAPACITORS OF THE RFI FILTER. THE SIZE OF THE LEAKAGE CURRENT IS MAINLY DEPENDENT UPON THE: · LENGTH OF THE MOTOR CABLE · SHIELDING OF THE MOTOR CABLE · HEIGHT OF THE SWITCHING FREQUENCY OF THE INVERTER · DESIGN OF THE RFI FILTER · GROUNDING MEASURES AT THE SITE OF THE MOTOR THE LEAKAGE CURRENT TO GROUND IS GREATER THAN 3.5 MA WITH A FREQUENCY INVERTER. ACCORDING TO PRODUCT STANDARD IEC/EN 61800-5-1, AN ADDITIONAL EQUIPMENT GROUNDING (PE) CONDUCTOR OF THE SAME CROSS-SECTIONAL AREA AS THE ORIGINAL PROTECTIVE EARTHING CONDUCTOR SHOULD BE CONNECTED, OR THE CROSS-SECTION OF THE EQUIPMENT GROUNDING CONDUCTOR SHOULD BE AT LEAST 10 MM2 CU. RESIDUAL CURRENT CIRCUIT BREAKERS MUST BE SUITABLE FOR: · THE PROTECTION OF INSTALLATIONS WITH DC CURRENT
COMPONENT IN CASE OF FAULT SCENARIO (RCD TYPE B) · HIGH LEAKAGE CURRENTS · BRIEF DISCHARGES OF PULSE CURRENT SPIKES
Leakage current
CAUTION
AS SHOWN IN TABLE 16, THE FOLLOWING LEAKAGE CURRENTS WERE DETECTED. THESE VALUES WERE OBTAINED UNDER NORMAL OPERATING CONDITIONS WITH NO OUTSIDE INFLUENCES. ACTUAL VALUES WILL DIFFER DEPENDING ON

References

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