Satellite Maxim 3000 Ii Round Vent Pipe And Shelf Unit Instruction Manual

MAXIM 3000 II
Round Vent Pipe and Shelf
Unit Assembly Instructions 

4/22 REV A

INTRODUCTION

Satellite portable restrooms must be assembled according to approved assembly procedures.
Avoid variations in assembly procedures that could adversely affect product life and warranty.
PREASSEMBLY: INSPECT ALL ITEMS FOR DAMAGE, VERIFY QUANTITIES ARE CORRECT (page 4) READ THROUGH THE ENTIRE INSTRUCTION BOOKLET

IMPORTANT:
Do not remove shipping screw from door until instructed.

TOOLS:

• CORDLESS DRILL
• 3/8” HEX DRIVER
• #10 (3/16”) DRILL BIT
• POP RIVET GUN
• #2 PHILLIPS SCREWDRIVER
• RUBBER HAMMER

OPTIONAL TOOLS:

• SIDE CUTTER
• 5/16 X 12” DRILL BIT
• COLLAR STOP #10 DRILL BIT ( 1” DEPTH )
• COLLAR STOP #10 DRILL BIT ( 3/8” DEPTH )
• 1-9/16” HOLE SAW
• 4-1/8” HOLE SAW

HELPFUL HINTS:

• KEEP WORK AREA ORGANIZED.
• Do not open all of the kit boxes, only enough to assemble the toilets you are currently working on.
• Use toilet paper holders for parts bins on multiple unit assemblies.
• The assembly procedure is written for the assembly of a single unit. If assembling multiple units, considerable efficiency can be gained by having a crew work in an assembly-line fashion.
•  An apron with large pockets is handy for holding parts and tools.

All references to left, right, front and rear correspond to this illustration. 

EXPLODED DRAWING

NOTES: * ITEM #26 is used as a shipping screw in the Front Assembly.
** Items may be shipped in tank, Tank Package PN 24174

ASSEMBLE PANELS & FRONT

1. READY WORK SURFACE
   • Create raised work surface by stacking bases or pallets, and place cardboard on top to prevent damage.
   • Place Front Assembly on top of work surface, with cardboard in place.
   • Place Tank on Front Assembly, with seat opening to the left or right side.
   NOTE: TANK WILL REMAIN INSIDE RESTROOM see page (9).
2. INSTALL PANELS
   • Place Panels on Front Assembly leaning against Tank.
   • Align Panel and Front Assembly knuckles, knuckles must be fully nested together.
   • Insert Fiberglass Rod ( 18681 ) , angled end first, through all knuckles. Rod must be fully seated in the bottom knuckle.
   • Repeat process for remaining (2) panels, side & rear.
   NOTE: DRILL THE TOP KNUCKLE OF THE PANEL & FRONT ASSEMBLY IF ROD WILL NOT INSERT WITH THE 5/16 DRILL. DO NOT DRILL THROUGH PANEL OR FRONT ASSEMBLY WALLS.
   INSTALL BASE
3. FASTEN PANELS TO BASE
   NOTE: If Unit includes a Handwash see Handwash Installation Instructions ( 22419 ) before proceeding further.
   A. IMPACT BASE ( 10034 ) OPTION
   NOTE: USE SAME PROCESS FOR ( 10033 ) GRID BASE
   • Start with Rear Panel. Place the bottom edge of the Panel against the top of spacer ribs, located at each corner. Center panel using the centering bump as a reference.
   • Install (5) Screws ( 13860 ).
   • With Side Panels remaining against top of spacer ribs, install (5) screws ( 13860 ).
   Note center panel using the centering bump.
   • Repeat process for the remaining panel.
   ** NOTE: SIDE PANELS MUST BE FLUSH WITH SPACING RIBS AT EACH CORNER.
   DO NOT OVER-TIGHTEN SCREWS
   INSTALL BASE
   
4. FASTEN FRONT TO BASE
   A. IMPACT BASE ( 10034 ) OPTION
   NOTE: USE SAME PROCESS FOR 10033 GRID BASE
   • Install (5) Screws ( 13860 )
   • Remove shipping screw. SAVE FOR LATER see page (11).
   • Open door and install final Screw ( 13860 )
   
   INSTALL HASPS
5. INSTALL HASPS ON FACING & DOOR
   • Align holes in Hasp ( 13199 ) with Facing holes and insert (2) Rivets ( 11270 ) through holes.
   • Place (2) Washers ( 11315 ) on Rivets and secure.
   • Align holes in Hasp ( 13197 ) with Door holes.
   • Insert (2) Rivets ( 11270 ) through holes.
   • Place (2) Washers (11315) on Rivets and secure.
   INSTALL TANK & TOILET SEAT
6. INSTALL TANK ( THIS STEP REQUIRES 2 PEOPLE )
   • Place Tank into cradle opening in Base.
   • Push and hold tank down or sit on tank. ( person 1)
   • Install (4) Screws ( 13860 ) from outside. ( person 2 )
   
7. INSTALL SEAT
   • Install Toilet Seat onto Tank, using plastic bolts and nuts provided with a seat. DO NOT OVER-TIGHTEN.
   INSTALL URINAL
8. INSTALL URINAL
   • Locate the drill point in a side panel, about 36” above Floor.
   • Drill using # 10 with Stop Collar set at 3/8” ( Caution drill through the first layer only ).
   • Insert Urinal drain tube into 1-9/16” hole in Tank & align with drilled panel hole.
   • Rivet using Rivet ( 22199 ).
   • Transfer drill hole through Front Facing with #10 drill bit, drill at angle ( see below ).
   • Rivet in place using Rivet ( 11024 ) and washer ( 11315 ).
   INSTALL PAPER GUARD
   NOTE: For Restrooms with optional Handwash see Option B. below.
9.  OPTION A: Standard installation.
   • Locate (4) drill points on the right-hand panel ( see diagram below ).
   • Drill with #10 drill bit & Stop Collar set to 3/8”
   • Rivet Paperguard ( 22209 )using (4) Rivets ( 18543 ) and (4) Washers ( 11315 )
   Place washers under rivet heads.
   • Install Spindle ( 22310 ).
   9. OPTION B: Installation with Handwash.
   • Locate Paperguard ( 22209 ) on the left-hand panel ( see diagram below ).
   • Mark (4) hole locations.
   • Drill with #10 drill bit & Stop Collar set to 3/8”
   • Rivet Paperguard using (4) Rivets ( 18543 ) and (4) Washers ( 11315 )
   Place washers under the heads of the rivets.
   • Install Spindle ( 22310 ).
   INSTALL HOVER HANDLE
10. INSTALL HANDLE ON DOOR
    • Drill holes with #10 bit & Stop Collar set at 3/8, holes may be predrilled from factory.
    • Align holes in Handle ( 16807 ) with Door holes and rivet with (2) black Rivets ( 17030 ).
    INSTALL COAT HOOK
11. INSTALL HOOK ABOVE DOOR
    • Drill hole with #10 bit & Stop Collar set at 3/8.
    • Align holes in Coat Hook ( 10891 ) with hole.
    • Rivet with Rivet ( 22199 ).
    INSTALL ROOF
12. INSTALL ROOF ON UNIT
    • Place Roof ( 22191 ) on Restroom, push firmly over Vent pipe.
    • While pushing rivet, roof and panel tightly together; Rivet with (16) Rivets ( 22199 ).
    INSTALL SHELF
13. INSTALL SHELF ON VENT PIPE
    • Install shelf ( 23832 ) onto vent pipe ( 14133 )
    • Place 40” from bottom of pipe to top of shelf.
    INSTALL VENT PIPE
14. INSTALL VENT PIPE AND ALIGN SHELF
    • Install vent pipe ( 14133 ) in the left rear corner through the roof.
    • Place vent pipe into vent pipe hole of the tank. Make sure the vent pipe is seated completely in the tank.
    • Install screw ( 18098 ) in recess shown on the tank, using Phillips driver bit. Make sure screw is level with tank and installed through the tank to vent pipe.
    • Center shelf in corner of left and rear, the shelf is placed 40” above tank top.
    • Transfer drill with #10 drill and rivet in place with (2) rivet ( 22199 ) at left and right recesses. Note center recess is for the optional coat hook.
    • Use shipping screw ( 22476 ) to secure vent pipe to roof exterior.

2530 Xenium Lane North, Minneapolis, MN 55441
Telephone: 763-553-1900 Fax: 763-553-1905
800-328-3332 / www.satelliteindustries.com
24172 INSTRUCTION, MAXIM 3000 II ROUND
VENT PIPE W/SHELF

References

• Satellite Industries - Portable Toilets & Restrooms, Portable Restroom & Toilet Manufacturer