CHAMPION 201073 7000W Portable Generator
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GENERATOR PARTS DIAGRAM
GENERATOR PARTS LIST
# | Part Number | Description | Qty. |
1 | 2.06.006 | Clamp, Ø7 x Ø1 | 1 |
2 | 24.070030.00 | Orifice, Breather Tube | 1 |
3 | 152.070014.08 | Tube, Fuel Tank Breather | 1 |
4 | 2.06.007 | Clamp Ø8 x b6 | 3 |
5 | 152.070000.64.48 | Fuel Tank Assembly, See Figure F | 1 |
6 | 2.08.143.1 | Flange Bolt/Washer Assembly M6 x 20, Black | 4 |
7 | 45.090006.20 | Bracket, Air Cleaner Support | 1 |
8 | 1.6177.1.06 | Lock Nut M6, Flange | 2 |
9 | 1.6177.1.08 | Lock Nut M8, Flange | 2 |
10 | 46.100001.07 | Gasket, Exhaust | 1 |
11 | 46.101000.00.2 | Muffler Assembly | 1 |
12 | 1.9074.4.0510 | Screw/Washer Assembly M5 x 10 | 3 |
13 | 46.101300.00 | Spark Arrester | 1 |
14 | 1.16674.0820.1 | Flange Bolt M8 x 20, Black | 2 |
15 | 153.190000.35 | Alternator Assembly, See Figure E | 1 |
16 | 1.5789.0608 | Flange Bolt M6 x 8 | 1 |
17 | 152.192300.01 | Vent, Alternator Fan | 1 |
18 | 152.190005.00 | Rubber, Fore-Cover, A | 1 |
19 | 152.190005.01 | Rubber, Fore-Cover, B | 1 |
20 | 46.401 | Engine, 389cc | 1 |
21 | 152.100007.00 | Heat Shield, Motor Mount | 1 |
22 | 1.6177.1.10 | Lock Nut M10, Flange | 4 |
23 | 65309.201073 | Frame Assembly, See Figure H | 1 |
24 | 2.05.001 | Clamp, Ø8 x 6.5 | 2 |
25 | 1.862.06 | Lock Washer Ø6, Toothed | 1 |
26 | 5.1900.029 | Grounding Line 150 mm | 1 |
27 | 1.97.1.06.2 | Washer Ø6 | 2 |
28 | 1.93.06 | Lock Washer Ø6 | 1 |
29 | 1.62.06 | Butterfly Type Nut M6 | 1 |
30 | 2.05.009 | Clamp Ø12.5 x 7 | 2 |
31 | 152.070011.29 | Tube, Fuel, Fuel Valve to Carburetor, 430+20mm | 1 |
32 | 1.5789.0615.1 | Flange Bolt M6 x 15, Black | 4 |
33 | 201073.21 | Control Panel Assembly, See Figure G | 1 |
ENGINE PARTS DIAGRAM
ENGINE PARTS DIAGRAM
# | Part Number | Description | Qty. |
1 | 21.061006.02 | Handle, Recoil, Soft | 1 |
2 | 1.5789.0608 | Flange Bolt M6 x 8 | 3 |
3 | 46.061100.03.2 | Cover, Recoil Starter, Black | 1 |
4 | 45.060005.00 | Spring, Recoil Starter | 1 |
5 | 45.061102.00 | Reel, Recoil Starter | 1 |
6 | 2.10.003.1 | Rope Ø4 x 1550, Black | 1 |
7 | 45.060003.00 | Spring, Ratchet | 2 |
8 | 45.060002.00 | Starter Ratchet, Steel | 2 |
9 | 45.060009.00 | Spring, Ratchet Guide | 1 |
10 | 45.060007.00 | Ratchet Guide | 1 |
11 | 45.060008.00 | Screw, Ratchet Guide | 1 |
12 | 1.5789.0612 | Flange Bolt M6 x 12 | 12 |
13 | 2.05.005 | Clamp Ø6 | 2 |
14 | 46.080100.01.48 | Fan Cover, Yellow | 1 |
15 | 2.02.007 | Nut M16 x 1.5 | 1 |
16 | 1.5789.0629 | Flange Bolt M6 x 29 | 2 |
17 | 45.060001.00 | Pulley, Starter | 1 |
18 | 46.123000.08 | Ignition Coil | 1 |
19 | 45.080001.00 | Fan, Engine | 1 |
20 | 46.120100.03 | Flywheel | 1 |
21 | 2.11.007 | Oil Seal Ø35 x Ø52 x 8 | 2 |
22 | 2.05.050 | Wire Clip, 100 mm | 1 |
23 | 152.070031.01 | Sheath, Wire | 1 |
24 | 2.03.023 | Washer Ø12.5 x Ø20 x 2, Drain Bolt | 1 |
25 | 46.030100.04.1 | Crankcase | 1 |
26 | 45.127000.02 | Oil Level Sensor | 1 |
27 | 1.5789.0615 | Flange Bolt M6 x 15 | 2 |
28 | 1.276.6202 | Bearing 6202 | 2 |
29 | 47.050006.00 | Weight Balancer | 1 |
30 | 45.050100.14 | Crankshaft | 1 |
31 | 46.030008.00 | Gasket, Crankcase Cover | 1 |
32 | 2.04.001 | Dowel Pin Ø9 x 14 | 2 |
33 | 46.080600.00 | Air Guide, Right Side | 1 |
34 | 1.276.6207 | Bearing 6207 | 1 |
35 | 46.031000.01.48 | Oil Dipstick, Yellow | 1 |
36 | 45.030007.00 | Cover, Crankcase | 1 |
37 | 1.5789.0840 | Flange Bolt M8 x 40 | 7 |
38 | 2.03.021.1 | Washer Ø6.4 x Ø13 x 1, Black | 1 |
39 | 45.110013.00 | Shaft, Governor Gear | 1 |
40 | 45.110100.00 | Gear, Governor | 1 |
41 | 21.110011.00 | Clip, Governor Gear | 1 |
42 | 45.110012.00 | Bushing, Governor Gear | 1 |
43 | 47.050200.00 | Connecting Rod | 1 |
44 | 46.050005.00 | Piston | 1 |
45 | 2.09.004 | Circlip Ø21 x Ø1 | 2 |
46 | 45.050003.00 | Pin, Piston | 1 |
47 | 46.050303.00 | Ring, Oil | 1 |
48 | 46.050302.00 | Ring, Second Piston | 1 |
49 | 46.050301.00 | Ring, First Piston | 1 |
50 | 2.04.004 | Dowel Pin Ø12 x 20 | 2 |
51 | 46.030009.01 | Gasket, Cylinder Head | 1 |
52 | 46.080400.00 | Air Guide, Lower | 1 |
53 | 46.010000.00 | Cylinder Head Assembly, See Figure C | 1 |
54 | 45.110006.00 | Rod, Governor | 1 |
55 | 2.15.002(F6RTC) | Spark Plug F6RTC | 1 |
56 | 2.08.014 | Flange Bolt M10 x 80 | 4 |
57 | 46.020002.00 | Gasket, Cylinder Head Cover | 1 |
58 | 46.021000.00 | Cover, Cylinder Head | 1 |
59 | 45.020001.02 | Breather Tube | 1 |
60 | 45.020100.00 | Bolt, Cylinder Head Cover | 1 |
61 | 2.08.039 | Drain Bolt M12 x 1.5 x 15 | 1 |
62 | 46.041000.00 | Camshaft | 1 |
63 | 45.040013.00 | Lifter, Valve | 2 |
64 | 45.110005.00 | Spring, Throttle Return | 1 |
65 | 45.110007.00 | Spring, Governor | 1 |
66 | 46.040005.00 | Push Rod | 2 |
67 | 46.080300.20 | Air Guide, Upper | 1 |
68 | 45.040017.00 | Oil Seal, Valve | 2 |
69 | 46.091000.09 | Air Cleaner Assembly | 1 |
70 | 46.061000.03.2 | Recoil Assembly | 1 |
71 | 46.040200.00 | Rocker Arm Assembly | 1 |
72 | 1.6177.1.05 | Flange Nut M5 | 6 |
73 | 45.040008.00 | Rotator, Exhaust Valve | 1 |
74 | 46.040004.00 | Guide Plate, Push Rod | 1 |
75 | 46.040016.00 | Shaft, Rocker Arm | 1 |
76 | 46.040201.00 | Retainer, Rocker Arm | 1 |
77 | 46.040009.00 | Rocker Arm, Intake Valve | 1 |
78 | 46.040018.00 | Rocker Arm, Exhaust Valve | 1 |
79 | 1.97.1.06 | Washer Ø6 | 2 |
80 | 22.040012.00 | Screw, Valve Adjustment | 2 |
81 | 1.6177.1.06 | Flange Nut M6 | 2 |
82 | 21.040021.00 | Nut M6 x 0.5, Lock | 2 |
83 | 21.061301.01.48 | Support, Handle, Recoil | 1 |
84 | 46.130002.20 | Gasket, Insulator | 1 |
85 | 45.130001.00 | Insulator, Carburetor | 1 |
86 | 46.130003.20 | Gasket, Carburetor | 1 |
87 | 46.131000.20 | Carburetor Assembly | 1 |
46.131000.24 | |||
88 | 46.130004.20 | Gasket, Air Cleaner | 1 |
89 | 1.6177.06 | Flange Nut M6 | 3 |
90 | 46.091100.09 | Base, Air Cleaner | 1 |
91 | 45.091002.20 | Seal, Air Cleaner | 1 |
92 | 45.091001.20 | Separator, Air Cleaner | 1 |
93 | 45.091003.20 | Element, Air Cleaner | 1 |
94 | 46.091200.09 | Cover, Air Cleaner | 1 |
95 | 45.110001.00 | Shaft, Governor Arm | 1 |
96 | 2.03.019 | Washer Ø8.2 x Ø17 x 0.8 | 1 |
97 | 2.11.006 | Oil Seal Ø7 x Ø14 x 5 | 1 |
98 | 45.110008.00 | Pin, Shaft | 1 |
99 | 45.110003.00 | Arm, Governor | 1 |
100 | 2.08.040 | Bolt M6 x 21, Governor Arm | 1 |
CYLINDER HEAD PART DIAGRAM
CYLINDER HEAD PART LIST
# | Part Number | Description | Qty. |
1 | 45.040002.00 | Valve, Intake | 1 |
2 | 45.040006.00 | Valve, Exhaust | 1 |
3 | 46.030009.01 | Gasket, Cylinder Head | 1 |
4 | 2.01.008 | Stud Bolt M6 x M8 x 105 | 2 |
5 | 46.010100.00 | Cylinder Head | 1 |
6 | 2.01.010 | Stud Bolt M8 x 35 | 2 |
7 | 45.040015.00 | Retainer, Valve Spring | 2 |
8 | 45.040017.00 | Oil Seal, Valve | 2 |
9 | 45.040003.00 | Spring, Valve | 2 |
10 | 45.040001.00 | Retainer, Intake Valve Spring | 1 |
11 | 45.040007.00 | Retainer, Exhaust Valve Spring | 1 |
12 | 23.040010.00 | Bolt, Rocker Arm | 2 |
ALTERNATOR PART DIAGRAM
ALTERNATOR PART LIST
| # | Part Number | Description | Qty. |
1 | 1.6175.05 | Nut M5 | 2 |
2 | 1.97.1.05 | Washer Ø5 | 2 |
3 | 1.93.05 | Lock Washer Ø5 | 2 |
4 | 2.08.071 | Bolt M5 x 229 | 2 |
5 | 152.190300.00 | Carbon Brush Assembly | 1 |
6 | 122.190004.01 | Bracket, Carbon Brush Securing | 1 |
7 | 1.9074.15.0520 | Bolt/Washer Assembly M5 x 20 | 1 |
8 | 122.190018.03 | Bracket, End Housing Cover | 1 |
9 | 2.08.068.1 | Flange Bolt M5 x 13, Black | 1 |
10 | 152.190003.02.48 | Cover, End Housing, Yellow | 1 |
11 | 1.9074.17.0516 | Screw/Washer Assembly M5 x 16 | 2 |
12 | 122.190400.02 | Terminal Block | 1 |
13 | 1.16674.0516 | Flange Bolt M5 x 16 | 2 |
14 | 153.190200.03 | AVR | 1 |
15 | 1.16674.0512 | Flange Bolt M5 x 12 | 3 |
16 | 152.190002.00 | End Housing | 1 |
17 | 2.08.069 | Flange Bolt/Washer Assembly M6 x 194 | 4 |
18 | 153.191002.00 | Stator Cover | 1 |
19 | 2.08.070 | Flange Bolt/Washer Assembly M10 x 280 | 1 |
20 | 153.191200.35 | Stator Assembly, Al, Ø190 x 148 mm, DC 12V | 1 |
21 | 153.191100.18 | Rotor Assembly, Al, Ø190x 158 mm, DC 12V | 1 |
22 | 153.191000.35 | Alternator Assembly, Al, Ø190 x 158 mm, DC 12V | 1 |
FUEL TANK PART DIAGRAM
FUEL TANK PART LIST
| # | Part Number | Description | Qty. |
1 | 122.070100.09 | Fuel Tank Cap | 1 |
2 | 122.070300.03 | Fuel Filter | 1 |
3 | 152.072000.06 | Fuel Gauge | 1 |
4 | 24.070800.00 | Reversal Valve | 1 |
5 | 152.071000.64.48 | Fuel Tank, 29.1L, Yellow | 1 |
6 | 122.070015.01 | Mount Vibration, Fuel Tank | 4 |
7 | 21.070600.03 | Fitting, Fuel Tank | 1 |
8 | 2.06.016 | Clamp Ø8.7 x b8 | 1 |
9 | 152.070011.30 | Tube, Fuel, 245+32 mm, Fuel Tank to Fuel Valve | 1 |
CONTROL PANEL PART DIAGRAM
CONTROL PANEL PART LIST
# | Part Number | Description | Qty. |
1 | 5.1810.000 | VFO Diode | 1 |
2 | 1.818.0514.2 | Screw M5 x 14 | 2 |
3 | 5.1800.000 | Rectifier | 1 |
4 | 152.210002.63 | Control Panel Housing | 1 |
5 | 1.6177.1.05 | Lock Nut M5, Flange, Black | 8 |
6 | 62.139002.00.48 | Cover, Fuel Select Dial, Yellow | 1 |
7 | 1.9074.4.0414.1 | Screw/Washer Assembly M4 x 14, Black | 1 |
8 | 122.139001.01 | Fuel Select Dial | 1 |
9 | 1.845.0.2216 | Screw, ST2.2 x 16 | 2 |
10 | 5.1050.006 | Microswitch, 2-Pole | 1 |
11 | 122.139004.01 | Mounting Plate, Fuel Valve | 1 |
12 | 1.845.4816 | Screw, ST4.8 x 16 | 4 |
13 | 62.070400.00 | Fuel Valve | 1 |
14 | 1.818.0410 | Screw M4 x 10 | 2 |
15 | 201073.21.10 | Wire Assembly | 1 |
16 | 152.210003.03 | Plug, End Housing | 1 |
17 | 5.1320.024 | Sheath, Wire | 1 |
18 | 152.210003.01 | Wire Jacket, Control Panel Housing | 1 |
19 | 5.1830.022 | Module, CO Shutdown | 1 |
20 | 1.845.4213 | Screw, ST4.2 x 13 | 2 |
21 | 5.1210.920 | 20Amp Circuit Breaker, Push Button, CSA | 2 |
22 | 5.1870.014 | Circuit Breaker Cover, Push Button | 2 |
23 | 5.1240.929 | 29Amp Circuit Breaker, Double Pole | 1 |
24 | 5.1120.050 | Receptacle 5-20R, Duplex GFCI | 2 |
25 | 1.6177.1.04.1 | Lock Nut M4, Flange, Black | 6 |
26 | 5.1870.022 | Receptacle Cover, Receptacle 5-20R, Duplex GFCI | 2 |
27 | 1.9074.4.0306.1 | Screw/Washer Assembly M3 x 6, Black | 4 |
28 | 5.1120.026 | Receptacle L14-30R, CSA | 1 |
29 | 5.1870.020 | Receptacle Cover, Receptacle L14-30R | 1 |
30 | 5.1470.000 | Intelligauge, INT1AOF | 1 |
31 | 152.25.5.2 | Control Panel | 1 |
FRAME PART DIAGRAM
FRAME PART LIST
| # | Part Number | Description | Qty. |
1 | 65309.0.10.2 | Frame, 680 x 556 x 567 | 1 |
2 | 152.200703.05 | Long Pin, Handle | 2 |
3 | 11.110008.00 | Pin Ø1.6 x 24, “R” Shape , Black | 2 |
4 | 122.200702.14.48 | Cover, Handle, Lower, Yellow | 1 |
5 | 122.200702.13.48 | Cover, Handle, Upper, Yellow | 1 |
6 | 1.9074.4.0414.1 | Screw/Washer Assembly M4 x 14, Black | 2 |
7 | 152.200701.22.2 | Handle, U Shape, Black | 1 |
8 | 152.200703.02 | Short Pin, Handle | 2 |
9 | 1.894.1.08 | Circlip Ø8 | 2 |
10 | 1.6177.1.08 | Lock Nut M8, Flange | 4 |
11 | 1.6177.1.08.1 | Lock Nut M8, Flange , Black | 6 |
12 | 1.5789.0825.1 | Flange Bolt M8 x 25, Black | 2 |
13 | 122.201400.04 | Rubber, Support, 55 x 36 x 22 | 2 |
14 | 152.200002.16.2 | Support Leg, 68 mm, Black | 2 |
15 | 1.5789.0840.1 | Flange Bolt M8 x 40, Black | 4 |
16 | 122.201701.11.48 | 8 in. Wheel, PU, Yellow | 2 |
17 | 122.201501.23.1 | Pin Roll, Wheel, Ø16 x Ø10 x 97, Black | 2 |
18 | 122.201702.11.48 | Wheel Cover, Tooth Profile 8-10 in, Yellow | 2 |
19 | 2.16.001.1 | Pin Ø2 x 33, “R” Shape , Black | 2 |
20 | 152.201200.03 | Motor Mount 1 | 2 |
21 | 152.201200.04 | Motor Mount 2 | 2 |
WIRING DIAGRAM
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