Ako-58110 Calibration Kit Installation Guide

AKO-58110 Calibration kit

Product Information: Calibration Kit

The AKO-58110 calibration kit is designed to enable the testing,
verification of accuracy, reset to zero, and calibration of the
transmitter. It is a necessary tool for maintaining the accuracy
and reliability of the transmitter, and it is recommended to use it
at least once per year.

The calibration kit comes with a transparent tube, which
connects to the regulator of the gas pump. It also has a shut-off
valve to control the flow of gas from the cylinder. The AKO-58110
calibration kit is suitable for use with gas cylinders that are
compatible with the sensitivity of the transmitter being
calibrated.

Product Usage Instructions

Operation Test (Bump Test)

To perform an operation test or bump test using the AKO-58110
calibration kit, follow these steps:

  1. Check the Pre-Alarm configuration (AL2) before starting the
    verification procedure. It should be enabled to check whether it
    has been activated. Disable the Pre-Alarm delay (AL5) and Alarm
    delay (AL8) to speed up the verification process.
  2. Install the AKO-58110 calibration kit by attaching it to the
    transmitter window as shown in the image. Press hard until it fits
    together perfectly.
  3. Connect the regulator of the gas pump to the free end of the
    transparent tube.
  4. Open the shut-off valve of the gas cylinder and wait.
  5. After a few moments, the transmitter concentration reading will
    begin to rise until it reaches the Pre-Alarm and then Alarm
    level.
  6. Check that both the Pre-Alarm and the Alarm signal correctly,
    and that the corresponding relays are activated.
  7. Close the shut-off valve of the gas cylinder, disconnect the
    cylinder, and remove the calibration kit from the transmitter.
  8. The transmitter may take a few moments to go back to showing
    the concentration values from before the verification procedure.
    Once the verification procedure is complete, remember to readjust
    the Pre-Alarm (AL2) and delay (AL5 and AL8) parameters to the
    values prior to the beginning of the verification procedure.

Verification of Accuracy and Calibration

To verify the accuracy or calibrate the transmitter using the
AKO-58110 calibration kit, follow these steps:

  1. Install the AKO-58110 calibration kit by attaching it to the
    transmitter window as shown in the image. Press hard until it fits
    together perfectly.
  2. Open the shut-off valve of the gas cylinder and wait.
  3. After a few moments, the transmitter concentration reading will
    begin to rise. Wait for the reading to stabilize.
  4. Compare the reading displayed with the calibrated value of the
    gas cylinder. If the accuracy is sufficient, no further calibration
    is necessary. If not, calibrate the transmitter using a calibrated
    gas cylinder.
  5. Once the verification or calibration procedure is complete,
    remember to readjust the Pre-Alarm (AL2) and delay (AL5 and AL8)
    parameters to the values prior to the beginning of the
    procedure.

Note: Please check current local regulations for specific
requirements on verification and calibration frequency, and always
ensure compliance with these regulations.

Calibration kit

en 5812H002 Ed.03

Installation
The AKO-58110 calibration kit enables the testing, verification of accuracy, reset to zero and calibration of the transmitter.

1

2
Install the kit, attaching it to the transmitter window as shown in the image.

Press hard until it fits together perfectly.

AKO-58110

AKO ELECTROMECÁNICA , S.A.L. Avda. Roquetes, 30-38 08812 · Sant Pere de Ribes. Barcelona · Spain.
www.ako.com

Connect the regulator of the gas pump to the free end of the transparent tube.
Operation test (Bump Test)

To extract it, pull out from the lower end.

Materials required: AKO-58110 calibration kit + Gas cylinder* EN-378 and F-GAS international standards require verification of the correct operation of the transmitter at least once per year. Please check what current local regulations specify for such cases. Always ensure that you comply with current local regulations.

Y Before starting the verification procedure, check the Pre-Alarm configuration (Al2). This should be enabled in order to check it has been activated. It is advisable to disable the PreAlarm delay (AL5) and Alarm delay (AL8) to speed up the verification process.
Y Install the AKO-58110 calibration kit.
Y Open the shut-off valve of the gas cylinder and wait. Y After a few moments, the transmitter concentration reading will begin to rise until it reaches the Pre-Alarm and then Alarm level. Y Check that both the Pre-Alarm and the Alarm signal correctly and that the corresponding relays are activated. Y Close the shut-off valve of the gas cylinder, disconnect the cylinder and remove the calibration kit from the transmitter.

The transmitter may take a few moments to go back to showing the concentration values from before the verification procedure. Once the verification procedure is complete, remember to readjust the Pre-Alarm (AL2) and delay (AL5 and AL8) parameters to the values prior to the beginning of the verification procedure.

355812002 Rev 02 2023

We reserve the right to supply materials that might vary slightly to those described in our Technical Sheets. Updated information is available on our website.

*Use a cylinder with a type of gas that is suitable to the sensitivity of the transmitter to be calibrated. When calibrating the AKO-575400 universal gas transmitter, use a R134a gas cylinder.

Verification of accuracy (AKO-575xxx only)

Calibration of transmitter (AKO-575xxx only)

Materials required: AKO-58110 calibration kit + Calibrated gas cylinder*

Materials required: AKO-58110 calibration kit + 2000 PPM calibrated gas cylinder*

AKO recommends verifying the accuracy of the transmitter at least once per year. Please check what current local regulations specify for such cases. Always ensure that you comply with current local regulations.

Check whether current local regulations require a specific calibration frequency. Always ensure that you comply with current local regulations.

Y Install the AKO-58110 calibration kit. Y Open the shut-off valve of the gas cylinder and wait. Y After a few moments, the transmitter concentration reading will begin to rise. Wait for the reading to stabilise. Y Compare the reading displayed with the calibrated value of the gas cylinder. If the accuracy is sufficient for the
intended application, it is not necessary to carry out a calibration. If the opposite is true, calibrate the transmitter. Y Close the shut-off valve of the gas cylinder, disconnect the cylinder and remove the calibration kit from the
transmitter.
The transmitter may take a few moments to go back to showing the concentration values from before the verification procedure.
Reset to zero (AKO-575xxx only)
OPTION A: CLEAN AIR Y Before beginning the reset to zero procedure, ensure that the area of the premises is free of freon gas and any other substances that could affect the transmitter, and that the transmitter has been operating for at least 20 minutes. Y Enter the programming menu by pressing the SET key for 10 seconds and access parameter {00. The unit will request a confirmation code (Cod). Use keys Q and N to enter code 63 and press SET. Y Use keys Q and N to select option 1 and press SET. This will start the process. Y During the process, the display will alternate between showing the gas concentration and the CAL message and the illuminated GA symbol. This process will last for between 30 seconds and 5 minutes. On completion, if the reset to zero process has been successful, the display will show “End” and emit a long beep.
OPTION B: WITH NITROGEN GAS
Materials required: AKO-58110 calibration kit + Nitrogen gas cylinder
Y After initiating the reset to zero process, ensure that the transmitter has been operating for at least 20 minutes. Y Install the AKO-58110 calibration kit. Y Enter the programming menu by pressing the SET key for 10 seconds and access parameter {00. The unit will
request a confirmation code (Cod). Use keys Q and N to enter code 63 and press SET. Y Seleccionar la opción 1 mediante las teclas Q y N y pulsar SET, el proceso se inicia. Y Open the shut-off valve of the gas cylinder and wait. Y During the process, the display will alternate between showing the gas concentration and the CAL message and the
GA symbol illuminated. This process will last for between 30 seconds and 5 minutes. On completion, if the reset to zero process has been successful, the display will show “End” and emit a long beep. Y Close the shut-off valve of the nitrogen gas cylinder, disconnect the cylinder and remove the calibration kit from the transmitter.

Y After initiating the calibration process, ensure that the transmitter has been operating for at least 20 minutes.
Y Reset the transmitter to zero..
Y Install the AKO-58110 calibration kit.
Y Press the SET key for 10 seconds to enter the programming menu.
Y When calibrating an AKO-575400 universal transmitter, configure parameter Gc2 to ALL.
Y Access parameter {01. The unit will request a confirmation code (Cod). Use keys Q and N to enter code 63 and press SET.
Y Use keys Q and N to select option 1 and press SET. This will start the process.
Y Open the shut-off valve of the gas cylinder and wait.
Y During the process, the display will alternate between showing the gas concentration and the CAL message and the illuminated GA symbol. This process will last for up to 15 minutes. On completion, if the calibration process has been successful, the display will show “End” and emit a long beep.
Y Close the shut-off valve of the calibrated gas cylinder, disconnect the cylinder and remove the calibration kit from the transmitter.

If any problems have been detected during the calibration process, the transmitter will emit three short beeps and show one of the following error codes:

CODE Et Eto

ERROR The temperature of the sensor has experienced a variation of greater than 5°C. The maximum time period (15 min) has been exceeded and the reading has not stabilised.

The transmitter may take a few moments to go back to showing the concentration values from before the calibration procedure. AKO-575400 only: Once the verification procedure has been completed, remember to adjust parameter Gc2 to the value prior to the start of the calibration procedure.

If any problems have been detected during the reset to zero process, the transmitter will emit three short beeps and display one of the following error codes:

CODE ERROR

EC

A reading of greater than 300 PPM has been detected during the process.

Et

The temperature of the sensor has experienced a variation of greater than 5°C.

Eto

The maximum time period (5 min) has been exceeded and the reading has not stabilised.

*Use a cylinder with a type of gas that is suitable to the sensitivity of the transmitter to be calibrated. When calibrating the AKO-575400 universal gas transmitter, use a R134a gas cylinder.

References

Documents / Resouces

Download manual
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