Varimixer 30007630 Planetary Mixer Floor User Manual

30007630 Planetary Mixer Floor

AR30 V L -1 Spare Parts Manual

The AR30 V L -1 is a mixer manufactured by Varimixer A/S. The
spare parts manual is valid from machine number 30007630.

The sales of spare parts for this mixer are handled in the sales
and service department of Varimixer A/S. When ordering spare parts,
the following information must be provided:

  • Type of machine
  • Number of the machine
  • Article number of the spare part in question (order no.)
  • Method of conveyance

If any of the above information is missing, please contact the
sales and service department before placing the order to assist you
in finding the correct article number (order no.) of the spare part
in question.

Returning of spare parts is only allowed when agreed with
Varimixer A/S.

Ordering Spare Parts

When ordering spare parts for the AR30 V L -1 mixer, provide the
following information to the sales and service department:

  • Type of machine
  • Number of the machine
  • Article number of the spare part in question (order no.)
  • Method of conveyance

Spare Parts List with Descriptions

Speed Regulation Transmission

The speed regulation transmission has two different models
available depending on the power supply frequency:

  • *3) – 50 Hz power supply
  • *4) – 60 Hz power supply

Transmission

The transmission has the following parts:

  • R15-59.1Z – Motor pulley, assembly
  • R27-6Z – Pulley bearing arm, assembly
  • R15-41.1Z – Pulley assembly
  • R15-18Z – Bearing bracket, assembly

Planetary Head

The planetary head has two different models available:

  • *1) – Standard version
  • *3) – Stainless steel frame version

Machine Column

The machine column has the following parts:

  • Machine column

Safety Guard

The safety guard has the following parts:

  • 56AR31-102.1 – Mounting shaft
  • STA3143 – O-ring
  • 56AR31-107M – Shield hinge
  • 56AR31-21M – Safety guard removable
  • 56AR31-22 – Safety guard fixed
  • 56AR31-280 – Filling tray Grey
  • STA5047 – Hex flange bolt
  • STA5332 – Hex flange bolt

Lifting System

The lifting system has the following parts:

  • Lifting system

AR30 V L -1

Spare parts manual
Valid from machine number:
30007630

Varimixer A/S Elementfabrikken 9 DK-2605 Brøndby Denmark

P: +45 4344 2288 E: [email protected] www.varimixer.com

EN
DRN: 24030-1302 2022 11 02

2 Contents
Speed regulation………………………….. 3 Transmission ………………………………… 4 Planetary head …………………………….. 6 Machine column……………………………. 8 Safety guard ………………………………. 10 Lifting system …………………………….. 12 Attachment drive………………………… 14 Microswitches ……………………………. 16 Cables…………………………………………. 17 Electric components………………….. 18 Front panel assembly…………………. 20 Bowls and mixing tools ……………… 22
ORDERING OF SPARE PARTS:
Sales of spare parts for our mixers, are handled in our sales and service department. When ordering spare parts, the following information must be provided:
1. Type of machine.
2. Number of the machine.
3. Article number of the spare part in question. (Order no.)
4. Method of conveyance.
If one of the above pieces of information is missing, please contact our sales and service department before placing the order, as then we can assist you in finding the correct article number (order no.) of the spare part in question.
A few spare parts are not sold alone, in such cases reference is made at the pos.number to the assembly number to be used for ordering. The assembly numbers are shown on the relevant pages.
Returning of spare parts is only allowed when agreed with:
Varimixer A/S

3

Fig

Order

no.

no.

Description

2 ……………… AR30-47.10……….Disc with arrow 3 ……………… AR30-47.11 ……….Clamp 4 ……………… STA3306 …………..Knob 5 ……………… STA3414 …………..Circlip 6 ……………… STA5247 …………..Screw 7 ……………… STA5439 …………..Screw 8 ……………… STA5810 …………..Nut

……………….. AR31-47Z………….Speed selector assembly

Speed regulation

4 Transmission

Fig

Order

no.

no.

Description

1 ………………………. STA6018 …………….. Washer 7 ………………………. R27-128 ……………… V-belt pulley 9 ………………………. STA2024 …………….. Feather Key 10 …………………….. STA3220 …………….. Grease nipple 11……………………… STA3410 …………….. Circlip 12 …………………….. 6205 2RS……………. Ball bearing 13 …………………….. STA3514 …………….. Circlip 15 …………………….. R15-143 ……………… Distance bushing 16 …………………….. R30-6 …………………. Bearing arm 17 …………………….. STA5348 …………….. Hex cap screw 18 …………………….. STA6033 …………….. Washer 19 …………………….. R27-91 ……………….. V-belt 31 …………………….. R27-227Z……………. Clamping ring 32 …………………….. STA2011 …………….. Feather Key 33 …………………….. STA5018 …………….. countersunk head screw 35 …………………….. R60-61.1E…………… Base for motor 37 …………………….. STA5810 …………….. Hex Nut 38 …………………….. STA5895 …………….. Hex flange nut 38a …………………… STA5812 …………….. Hex Nut 39 …………………….. AR31-305……………. Stud bolt 40 …………………….. R20-26.1 …………….. Support bracket for belt 41 …………………….. STA5447 …………….. Hex cap screw 42 …………………….. STA6026 …………….. Washer 43 …………………….. STA5345 …………….. Hex cap screw 44 …………………….. R27-16 ……………….. Fork for belt tightener, lower 45 …………………….. R20-19 ……………….. Fork for belt tightener 46 …………………….. R20-275 ……………… Compression spring 47 …………………….. R15-46 ……………….. Toothed rack shaft 48 …………………….. STA5815 …………….. Hex Nut 49 …………………….. STA3407 …………….. Circlip 50 …………………….. STA6040 …………….. Washer 51 …………………….. STA5433 …………….. Hex cap screw 52 …………………….. STA6034 …………….. Washer 53 …………………….. R15-142 ……………… Grease gun 54 …………………….. STA6043 …………….. Shim washer 55 ……………… *3) .. R40-129 ……………… V-belt pulley 55a ……………. *4) .. R40-129A……………. 56 …………………….. STA2030 …………….. Feather Key 57 …………………….. STA3425 …………….. Circlip 58 ……………… *3) .. R40-90 ……………….. V-belt 58a ……………. *4) .. R40-90.1 ……………..

…………………. *3) .. 50 Hz power supply …………………. *4) .. 60 Hz power supply

19 R15-59.1Z
10 1 31
32 51 52
33

5 Transmission

58a 58
41 38a 38 39 37 49 47 35
43 42

57 54 56 55 55a

48

50

45

50

46

10

40

1

50 44

53 R15-41.1Z R27-6Z
9

7

R15-18Z

12

15

13 12 11

11 17 18 16

R15-59.1Z …………. Motor pulley, assembly R27-6Z ……………… Pulley bearing arm, assembly R15-41.1Z …………. Pulley assembly R15-18Z ……………. Bearing bracket, assembly

Planetary head

Fig

Order

no.

no.

6
Description

…………………. *1) .. R30-2.2M ……………. Planetary head assembly …………………. *3) .. R30-2.3MR
1 ………………………. R30-101Z……………. Needle bearing, assembly 2 ………………………. R30-1 …………………. Gear wheel rim 3 ………………………. R30-2Z……………….. Eccentric head, kit 3.1 …………….. *1) .. R30-2.2Z…………….. Eccentric head assembly 4 ………………………. R40-3Z……………….. Main bearing, assembly 5 + 26 ……………….. STA3526 …………….. Circlip 6 ………………………. R30-30Z……………… Main shaft, assembly 7 ………………………. R30-31 ……………….. Rim pinion 8 ………………………. R30-32 ……………….. Rim pinion, lower 9 ……………….. *1) .. R30-33Z……………… Bayonet shaft, kit 10 …………………….. R30-37 ……………….. Distance piece 11……………………… R30-36Z……………… Eccentric disc mounted 12 …………………….. R30-96 ……………….. Needle bearing 13 …………………….. R30-97 ……………….. Ball bearing 14 …………………….. R30-98 ……………….. Ball bearing 15 …………………….. R30-99 ……………….. Ball bearing 16 …………………….. R40-34 ……………….. Distance piece 18 …………………….. R30-100 ……………… Ball bearing 20 …………………….. R40-141 ……………… Distance tube 21 …………………….. STA2030 …………….. Key 22 …………………….. STA2038 …………….. Key 23 …………………….. STA3425 …………….. Circlip 24 …………………….. STA3472 …………….. Circlip 25 …………………….. STA3520 …………….. Circlip 26 …………………….. STA3522 …………….. Circlip 27 …………………….. STA5263 …………….. Screw 28 …………………….. STA5333 …………….. Screw 29 …………………….. W40-209 …………….. Seal ring 30 …………………….. W40-272 …………….. Cap, planetary head 32 ……………… *1) .. AR30-162H …………. Plastic cap, white …………………. *3) .. AR30-162G…………. Plastic cap, grey 33 …………………….. STA5645 …………….. Screw 34 …………………….. STA5363 …………….. Screw 35 …………………….. STA6043 …………….. Washer 36 …………………….. STA6055 …………….. Lock washer 37 …………………….. STA6460 …………….. Grooved pin 40 …………………….. STA6046 …………….. Washer 41 …………………….. STA6030 …………….. Washer
…………………. *1) .. Standard version
…………………. *3) .. Stainless steel frame version

23 14
5 28 4 20 5 15
Head assembly

7
10 2156
18 25 10 2116
6 1
2 27 32

Planetary head
24 11

12
40 7
8 1
37

36 33

10 13 10 26

30

22

3 41 34
9

29

6

4

9

3

3.1

11

1

8 Machine column

Fig

Order

no.

no.

Description

1 ……………… R15-245 ……………Arrow sign 2 ……………… STA3002 …………..Cable gland 3 ……………… STA6580 …………..Threaded bushing 4 ……………… AR30-212………….Blanking plug 5 ……………… AR30-213………….Levelling feet 6 ……………… STA5045 …………..Screw 7 ……………… AR31-22.180……..Grate 9 ……………… STA2515 …………..Bearing bushing 10 ……………. STA2520 …………..Bearing bushing 12 ……………. AR30-214.3……….Adjustment plate, 3 mm 13 ……………. AR30-214.6……….Adjustment plate, 6 mm 14 ……………. STA3014 …………..Cable gland nut 15 ……………. STA5017 …………..Screw 16 ……………. STA5080 …………..Screw 17 ……………. STA5232 …………..Self tapping Screw 18 ……………. AR31-22.17R …….Cover plate 19 ……………. AR31P-21P ……….Top cover 22 ……………. STA6510 …………..Plug button 23 ……………. AR31-270………….Cover plate, upper 24 ……………. AR31-271M……….Cover plate, lower 25 ……………. STA5834 …………..Lock Nut 26 ……………. STA6027 …………..Washer 27 ……………. AR31-148E ……….Stay 28 ……………. STA5625 …………..Screw 29 ……………. STA6056 …………..Lock washer 32 ……………. STA6165 …………..Washer

9 Machine column

16

2

14

18 23

19
3 15
17

25 26 24 22 27

9 29

6

28

32

7

1 10
4
5 12 13

10 Safety guard

Fig

Order

no.

no.

Description

1 ……………… 56AR31-102.1……Mounting shaft 1.1 …………… STA3143 …………..O-ring 2 ……………… 56AR31-107M……Shield hinge

4 ……………… 56AR31-21M……..Safety guard removable 5 ……………… 56AR31-22………..Safety guard fixed 6 ……………… 56AR31-280………Filling tray Grey

8 ……………… STA5047 …………..Hex flange bolt 9 ……………… STA5332 …………..Hex flange bolt

11 Safety guard

1.1 1 5

9

8

2

10

1.2

6 4

14040-3502-3501_spare_parts01

12 Lifting system

Fig

Order

no.

no.

Description

1 ……………… AR40-65M…………Lifting nut 2 + 3 + 21 …. R30-69Z ……………Tensile rod 4 ……………… W40-603E …………Pin 5 ……………… R27-62Z ……………Lifting lever, assembly 6 ……………… STA3308 …………..Ball knob, black 7 ……………… STA2020 …………..Key 8 ……………… STA3407 …………..Circlip 9 ……………… R27-63Z ……………Crank shaft complete 10 ……………. R27-83Z ……………Lifting bolt 11…………….. STA5827 …………..Nut 12 ……………. STA3580 …………..Circlip 13 ……………. STA5088 …………..Screw 14 ……………. AR31-128………….Roll for bowl clamping 15 ……………. AR31-68Z………….Bowl arm, guide rod 16 ……………. STA3467 …………..Circlip 17 ……………. AR31-23/24Z……..Bowl arm set, colour black** **……………… For other colours, please contact Varimixer A/S 18 ……………. STA2522 …………..Bearing bushing 19 ……………. AR31-127………….Roller shaft 20 ……………. STA5690 …………..Shoulder screw ………………………………………….. 22 ……………. STA6044 …………..Washer 23 ……………. STA6205 …………..Cotter pin 24 ……………. W40-600M ………..Oil damper, assembly 25 ……………. STA6028 …………..Washer 26 ……………. STA3126 …………..O-ring 27 ……………. W40-605E …………Nut for damper 28 ……………. STA5322 …………..Screw

13
28 27 26 25

Lifting system

14 Attachment drive

Fig

Order

no.

no.

Description

1 ……………… R15-5 ……………….Bearing hub 2 ……………… R20-9 ……………….Worm wheel 3 ……………… R15-10 ……………..Gear case 4 ……………… R15-11 ……………..Gear case cover 5 ……………… R20-49 ……………..Worm shaft 6 ……………… R20-52Z ……………Gear shaft assembly 7 ……………… R15-50Z ……………Attachment drive shaft assembly 8 ……………… STA2032 …………..Key 9 ……………… R20-104 ……………Ball bearing 10 ……………. R20-107 ……………Oil seal 11…………….. R20-300 ……………Gasket 12 ……………. R20-300Z ………….Gasket kit 13 ……………. R20-301 ……………Gasket 14 ……………. STA2007 …………..Key 15 ……………. STA2011……………Key 16 ……………. STA3410 …………..Circlip 17 ……………. STA5018 …………..Screw 18 ……………. 6005 2RS ………….Ball bearing 19 ……………. STA5433 …………..Screw 20 ……………. STA5908 …………..Seal washer 21 ……………. STA6020 …………..Washer

23 + 29 …….. STA6056 …………..Lock washer 24 ……………. R15-211 ……………Rubber ring 25 ……………. R15-215 ……………End cover 26 ……………. R15-8M0 …………..Engagement hub, white 27 ……………. STA5322 …………..Screw 28 ……………. STA5561 …………..Finger screw 29 ……………. R20-249 …………..Label, “Greased for life” 30 ……………. STA6316 …………..Pin

……Identification of motor, see page 18.
31 ..Drive unit, cable included ……Motor R40-85.1, 1,1 kW ……07040-1130 ……07040-1130R. stainless steel frame version

32 ..Drive unit with attachment Drive, cable included ……Motor R40-85.1 ……07030-1140 … 3F 1,1kW ……07030-1140R. 3F 1,1kW, stainless steel frame version

15 Attachment drive
29

Microswitches

Fig

Order

no.

no.

16
Description

1 ……………… 56CR10-111M ……Safety Switch 2 ……………… STA5320 …………..Hex cap screw 3 ……………… STA5837 …………..Lock Nut 4 ……………… STA5721 …………..Hex cap screw

4

1

3 1 2

17

Fig

Order

no.

no.

Description

1 ……………… AR31-194.19M…..Cable, safety switches 2 ……………… AR31-194.62M…..Motor supply cable 3 ……………… AR31-194.53M…..Power supply cable, with neutral ……………….. AR31-194.56M…..Power supply cable, without neutral

~1540
1 ~1700
2 ~3130
3

Cables

18 Electric components

Fig

Order

no.

no.

Description

1 ……………….. *2) .. AR10E-430 …………. Isolating transformer 2 ………………………. AR30-453.1…………. Physical earth label 3 ……………….. *1) .. AR31-152.1M………. Enclosure assembly …………………. *2) .. AR31-152.3M………. 4 ………………………. AR31-194.18M…….. Safety cable 5 ……………….. *1) .. AR31-194.54M…….. Power supply cable …………………. *2) .. AR31-194.57M…….. 6 ………………………. AR31-194.63M…….. Motor cable 7 ………………………. AR31-194.80M…….. Fuse cable 8 ………………………. AR31-194.81M…….. Fuse cable 9 ………………………. AR31-194.84M…….. Signal cable 10 …………………….. AR31-194.85M…….. Signal cable 11……………………… AR31-530.21M…….. Front panel assembly 12 …………………….. 08030-0804…………. Fuse holder with fuse 12.1 ………………….. R20E-418.2…………. Fuse 13 ……………… *2) .. STA3046 …………….. Crimp connector 14 …………………….. STA5232 …………….. Self tapping Screw 15 ……………… *2) .. STA5250 …………….. Screw 16 ……………… *2) .. STA5896 …………….. Hex flange nut 17 …………………….. STA5897 …………….. Hex flange nut

…………………. *1) .. Without isolating transformer, standard …………………. *2) .. With isolating transformer, >380V without neutral

Frequency Voltage

Motor

[Hz] [V] [Item no.]

50

3×230

3×380-415 R40-85.1

60

3×480

Power [kW] 1,1

Current [A] 5,0
2,9
2,6

Connection

Contactor, [fig.22]

AR31-88.104 Y

Thermal Overload Relay [fig.23] AR31-88.203

Overload relay setting [fig.23a] [A] 6,3

3,6 AR31-88.201
3,3

7
8 12 17
3 15

19 Electric components

1

16

5

13
2 9

14

6

10

4 11

23 22

fig.23a

Setting see table page 18

20 Front panel assembly

Fig

Order

no.

no.

Description

1 ………………………. AR31-174.35……….. Switch emergency stop 2 ………………………. AR31-174.36……….. Switch mounting Collar 3 ………………………. AR31-174.37……….. Switch contact block 4 ………………………. AR31-194.41M…….. Grounding cable 5 ………………………. AR31-194.82M…….. Supply cable 6 ………………………. AR31-530.3…………. Front panel 7 ………………………. AR31-532.10……….. Control board 8 ………………………. AR31-562……………. Gasket 9 ………………………. STA5762 …………….. Pan head screw 10 …………………….. STA5897 …………….. Hex flange nut

21 Front panel assembly

AR31-530.21M

5

9

4 10 7

6 1

3 2
8

22

Bowls and mixing tools

Fig

Order

no.

no.

Description

1 ……………. RN30-75M

A

1 ……………. RN30-75AM

B

2 ……………. RN30-78M

A

2 ……………. R27-78AM

B

3 ……………. RN30-27.2M

A

3 ……………. R27-27A2M

B

4 ……………. R27-28AM

B

4 ……………. RN30-28M

A

4 ……………. RN30-28MS

A

4 ……………. R30-28MT

A

6 ……………. 14R30A

B

6 ……………. 14RN30

A

7 ……………. 39RN30

A

8 …….** ….. 42RN30

A

8 ……………. 42RN30A

B

8 ……………. 42RN30AT

B

8 ……………. 42RN30T

A

9 ……………. 42NR30A-202T B

9 ……………. 42RN30-202

A

9 ……………. 42RN30-202T A

9 ……………. 42RN30A-202 B

10 ………….. 42R40-105

11……** ….. 42RN30-204T A

11……** ….. 42RN30-204

A

11……** ….. 42RN20-204T B

11…………… 42RN20A-204 B

12 ………….. STA5652

13 ………….. STA6029

14 ………….. 48R20Z

15 ………….. 22AR30

A

15 ………….. 22AR30A

A

16 ………….. 22R276

17 ………….. 22R30-41

18 ………….. 22R140.1-9W

B

18 ………….. 22R140.1-8W

A

19 ………….. STA5642

20 ………….. 22R30-520

21 ………….. STA5608

22 ………….. STA5675

Bowl Bowl Hook Hook Flat beater Flat beater Stirring whip Stirring whip Whip, reinforced Whip with thinner wires Wing whip Wing whip Powder mixer
Scraper with Blade (PA) and holder Scraper with Blade (PA) and holder Scraper with Blade (PTFE) and holder Scraper with Blade (PTFE) and holder Scraper with Blade (PTFE) Scraper with Blade (PA) Scraper with Blade (PTFE) Scraper with Blade (PA) Scraper holder Blade (PTFE) for scraper Blade (PA) for scraper Blade (PTFE) for scraper Blade (PA) for scraper Screw Washer
Rack for mixing tools
Bowl truck Bowl truck Bowl truck Handle Bowl Truck Frame Spacer Spacer Socket head screw Castor wheel Hex socket set screw Slotted set screw

……………… All materials Stainless steel, unless otherwise specified ………** ….. Adapted by mounting ………A…… Full size bowl ………B…… Half size bowl

23 Bowls and mixing tools

1

2

3

4

5

10 13 12

6

7

14

15

8

9

11

16

17 18

22
21
20 19

Varimixer A/S Elementfabrikken 9 DK-2605 Brøndby P: +45 4344 2288 E: [email protected] www.varimixer.com

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


Related Manuals