30007630 Planetary Mixer Floor
AR30 V L -1 Spare Parts Manual
The AR30 V L -1 is a mixer manufactured by Varimixer A/S. The
spare parts manual is valid from machine number 30007630.
The sales of spare parts for this mixer are handled in the sales
and service department of Varimixer A/S. When ordering spare parts,
the following information must be provided:
- Type of machine
- Number of the machine
- Article number of the spare part in question (order no.)
- Method of conveyance
If any of the above information is missing, please contact the
sales and service department before placing the order to assist you
in finding the correct article number (order no.) of the spare part
in question.
Returning of spare parts is only allowed when agreed with
Varimixer A/S.
Ordering Spare Parts
When ordering spare parts for the AR30 V L -1 mixer, provide the
following information to the sales and service department:
- Type of machine
- Number of the machine
- Article number of the spare part in question (order no.)
- Method of conveyance
Spare Parts List with Descriptions
Speed Regulation Transmission
The speed regulation transmission has two different models
available depending on the power supply frequency:
- *3) – 50 Hz power supply
- *4) – 60 Hz power supply
Transmission
The transmission has the following parts:
- R15-59.1Z – Motor pulley, assembly
- R27-6Z – Pulley bearing arm, assembly
- R15-41.1Z – Pulley assembly
- R15-18Z – Bearing bracket, assembly
Planetary Head
The planetary head has two different models available:
- *1) – Standard version
- *3) – Stainless steel frame version
Machine Column
The machine column has the following parts:
- Machine column
Safety Guard
The safety guard has the following parts:
- 56AR31-102.1 – Mounting shaft
- STA3143 – O-ring
- 56AR31-107M – Shield hinge
- 56AR31-21M – Safety guard removable
- 56AR31-22 – Safety guard fixed
- 56AR31-280 – Filling tray Grey
- STA5047 – Hex flange bolt
- STA5332 – Hex flange bolt
Lifting System
The lifting system has the following parts:
- Lifting system
AR30 V L -1
Spare parts manual
Valid from machine number:
30007630
Varimixer A/S Elementfabrikken 9 DK-2605 Brøndby Denmark
P: +45 4344 2288 E: [email protected] www.varimixer.com
EN
DRN: 24030-1302 2022 11 02
2 Contents
Speed regulation………………………….. 3 Transmission ………………………………… 4 Planetary head …………………………….. 6 Machine column……………………………. 8 Safety guard ………………………………. 10 Lifting system …………………………….. 12 Attachment drive………………………… 14 Microswitches ……………………………. 16 Cables…………………………………………. 17 Electric components………………….. 18 Front panel assembly…………………. 20 Bowls and mixing tools ……………… 22
ORDERING OF SPARE PARTS:
Sales of spare parts for our mixers, are handled in our sales and service department. When ordering spare parts, the following information must be provided:
1. Type of machine.
2. Number of the machine.
3. Article number of the spare part in question. (Order no.)
4. Method of conveyance.
If one of the above pieces of information is missing, please contact our sales and service department before placing the order, as then we can assist you in finding the correct article number (order no.) of the spare part in question.
A few spare parts are not sold alone, in such cases reference is made at the pos.number to the assembly number to be used for ordering. The assembly numbers are shown on the relevant pages.
Returning of spare parts is only allowed when agreed with:
Varimixer A/S
3
Fig
Order
no.
no.
Description
2 ……………… AR30-47.10……….Disc with arrow 3 ……………… AR30-47.11 ……….Clamp 4 ……………… STA3306 …………..Knob 5 ……………… STA3414 …………..Circlip 6 ……………… STA5247 …………..Screw 7 ……………… STA5439 …………..Screw 8 ……………… STA5810 …………..Nut
……………….. AR31-47Z………….Speed selector assembly
Speed regulation
4 Transmission
Fig
Order
no.
no.
Description
1 ………………………. STA6018 …………….. Washer 7 ………………………. R27-128 ……………… V-belt pulley 9 ………………………. STA2024 …………….. Feather Key 10 …………………….. STA3220 …………….. Grease nipple 11……………………… STA3410 …………….. Circlip 12 …………………….. 6205 2RS……………. Ball bearing 13 …………………….. STA3514 …………….. Circlip 15 …………………….. R15-143 ……………… Distance bushing 16 …………………….. R30-6 …………………. Bearing arm 17 …………………….. STA5348 …………….. Hex cap screw 18 …………………….. STA6033 …………….. Washer 19 …………………….. R27-91 ……………….. V-belt 31 …………………….. R27-227Z……………. Clamping ring 32 …………………….. STA2011 …………….. Feather Key 33 …………………….. STA5018 …………….. countersunk head screw 35 …………………….. R60-61.1E…………… Base for motor 37 …………………….. STA5810 …………….. Hex Nut 38 …………………….. STA5895 …………….. Hex flange nut 38a …………………… STA5812 …………….. Hex Nut 39 …………………….. AR31-305……………. Stud bolt 40 …………………….. R20-26.1 …………….. Support bracket for belt 41 …………………….. STA5447 …………….. Hex cap screw 42 …………………….. STA6026 …………….. Washer 43 …………………….. STA5345 …………….. Hex cap screw 44 …………………….. R27-16 ……………….. Fork for belt tightener, lower 45 …………………….. R20-19 ……………….. Fork for belt tightener 46 …………………….. R20-275 ……………… Compression spring 47 …………………….. R15-46 ……………….. Toothed rack shaft 48 …………………….. STA5815 …………….. Hex Nut 49 …………………….. STA3407 …………….. Circlip 50 …………………….. STA6040 …………….. Washer 51 …………………….. STA5433 …………….. Hex cap screw 52 …………………….. STA6034 …………….. Washer 53 …………………….. R15-142 ……………… Grease gun 54 …………………….. STA6043 …………….. Shim washer 55 ……………… *3) .. R40-129 ……………… V-belt pulley 55a ……………. *4) .. R40-129A……………. 56 …………………….. STA2030 …………….. Feather Key 57 …………………….. STA3425 …………….. Circlip 58 ……………… *3) .. R40-90 ……………….. V-belt 58a ……………. *4) .. R40-90.1 ……………..
…………………. *3) .. 50 Hz power supply …………………. *4) .. 60 Hz power supply
19 R15-59.1Z
10 1 31
32 51 52
33
5 Transmission
58a 58
41 38a 38 39 37 49 47 35
43 42
57 54 56 55 55a
48
50
45
50
46
10
40
1
50 44
53 R15-41.1Z R27-6Z
9
7
R15-18Z
12
15
13 12 11
11 17 18 16
R15-59.1Z …………. Motor pulley, assembly R27-6Z ……………… Pulley bearing arm, assembly R15-41.1Z …………. Pulley assembly R15-18Z ……………. Bearing bracket, assembly
Planetary head
Fig
Order
no.
no.
6
Description
…………………. *1) .. R30-2.2M ……………. Planetary head assembly …………………. *3) .. R30-2.3MR
1 ………………………. R30-101Z……………. Needle bearing, assembly 2 ………………………. R30-1 …………………. Gear wheel rim 3 ………………………. R30-2Z……………….. Eccentric head, kit 3.1 …………….. *1) .. R30-2.2Z…………….. Eccentric head assembly 4 ………………………. R40-3Z……………….. Main bearing, assembly 5 + 26 ……………….. STA3526 …………….. Circlip 6 ………………………. R30-30Z……………… Main shaft, assembly 7 ………………………. R30-31 ……………….. Rim pinion 8 ………………………. R30-32 ……………….. Rim pinion, lower 9 ……………….. *1) .. R30-33Z……………… Bayonet shaft, kit 10 …………………….. R30-37 ……………….. Distance piece 11……………………… R30-36Z……………… Eccentric disc mounted 12 …………………….. R30-96 ……………….. Needle bearing 13 …………………….. R30-97 ……………….. Ball bearing 14 …………………….. R30-98 ……………….. Ball bearing 15 …………………….. R30-99 ……………….. Ball bearing 16 …………………….. R40-34 ……………….. Distance piece 18 …………………….. R30-100 ……………… Ball bearing 20 …………………….. R40-141 ……………… Distance tube 21 …………………….. STA2030 …………….. Key 22 …………………….. STA2038 …………….. Key 23 …………………….. STA3425 …………….. Circlip 24 …………………….. STA3472 …………….. Circlip 25 …………………….. STA3520 …………….. Circlip 26 …………………….. STA3522 …………….. Circlip 27 …………………….. STA5263 …………….. Screw 28 …………………….. STA5333 …………….. Screw 29 …………………….. W40-209 …………….. Seal ring 30 …………………….. W40-272 …………….. Cap, planetary head 32 ……………… *1) .. AR30-162H …………. Plastic cap, white …………………. *3) .. AR30-162G…………. Plastic cap, grey 33 …………………….. STA5645 …………….. Screw 34 …………………….. STA5363 …………….. Screw 35 …………………….. STA6043 …………….. Washer 36 …………………….. STA6055 …………….. Lock washer 37 …………………….. STA6460 …………….. Grooved pin 40 …………………….. STA6046 …………….. Washer 41 …………………….. STA6030 …………….. Washer
…………………. *1) .. Standard version
…………………. *3) .. Stainless steel frame version
23 14
5 28 4 20 5 15
Head assembly
7
10 2156
18 25 10 2116
6 1
2 27 32
Planetary head
24 11
12
40 7
8 1
37
36 33
10 13 10 26
30
22
3 41 34
9
29
6
4
9
3
3.1
11
1
8 Machine column
Fig
Order
no.
no.
Description
1 ……………… R15-245 ……………Arrow sign 2 ……………… STA3002 …………..Cable gland 3 ……………… STA6580 …………..Threaded bushing 4 ……………… AR30-212………….Blanking plug 5 ……………… AR30-213………….Levelling feet 6 ……………… STA5045 …………..Screw 7 ……………… AR31-22.180……..Grate 9 ……………… STA2515 …………..Bearing bushing 10 ……………. STA2520 …………..Bearing bushing 12 ……………. AR30-214.3……….Adjustment plate, 3 mm 13 ……………. AR30-214.6……….Adjustment plate, 6 mm 14 ……………. STA3014 …………..Cable gland nut 15 ……………. STA5017 …………..Screw 16 ……………. STA5080 …………..Screw 17 ……………. STA5232 …………..Self tapping Screw 18 ……………. AR31-22.17R …….Cover plate 19 ……………. AR31P-21P ……….Top cover 22 ……………. STA6510 …………..Plug button 23 ……………. AR31-270………….Cover plate, upper 24 ……………. AR31-271M……….Cover plate, lower 25 ……………. STA5834 …………..Lock Nut 26 ……………. STA6027 …………..Washer 27 ……………. AR31-148E ……….Stay 28 ……………. STA5625 …………..Screw 29 ……………. STA6056 …………..Lock washer 32 ……………. STA6165 …………..Washer
9 Machine column
16
2
14
18 23
19
3 15
17
25 26 24 22 27
9 29
6
28
32
7
1 10
4
5 12 13
10 Safety guard
Fig
Order
no.
no.
Description
1 ……………… 56AR31-102.1……Mounting shaft 1.1 …………… STA3143 …………..O-ring 2 ……………… 56AR31-107M……Shield hinge
4 ……………… 56AR31-21M……..Safety guard removable 5 ……………… 56AR31-22………..Safety guard fixed 6 ……………… 56AR31-280………Filling tray Grey
8 ……………… STA5047 …………..Hex flange bolt 9 ……………… STA5332 …………..Hex flange bolt
11 Safety guard
1.1 1 5
9
8
2
10
1.2
6 4
14040-3502-3501_spare_parts01
12 Lifting system
Fig
Order
no.
no.
Description
1 ……………… AR40-65M…………Lifting nut 2 + 3 + 21 …. R30-69Z ……………Tensile rod 4 ……………… W40-603E …………Pin 5 ……………… R27-62Z ……………Lifting lever, assembly 6 ……………… STA3308 …………..Ball knob, black 7 ……………… STA2020 …………..Key 8 ……………… STA3407 …………..Circlip 9 ……………… R27-63Z ……………Crank shaft complete 10 ……………. R27-83Z ……………Lifting bolt 11…………….. STA5827 …………..Nut 12 ……………. STA3580 …………..Circlip 13 ……………. STA5088 …………..Screw 14 ……………. AR31-128………….Roll for bowl clamping 15 ……………. AR31-68Z………….Bowl arm, guide rod 16 ……………. STA3467 …………..Circlip 17 ……………. AR31-23/24Z……..Bowl arm set, colour black** **……………… For other colours, please contact Varimixer A/S 18 ……………. STA2522 …………..Bearing bushing 19 ……………. AR31-127………….Roller shaft 20 ……………. STA5690 …………..Shoulder screw ………………………………………….. 22 ……………. STA6044 …………..Washer 23 ……………. STA6205 …………..Cotter pin 24 ……………. W40-600M ………..Oil damper, assembly 25 ……………. STA6028 …………..Washer 26 ……………. STA3126 …………..O-ring 27 ……………. W40-605E …………Nut for damper 28 ……………. STA5322 …………..Screw
13
28 27 26 25
Lifting system
14 Attachment drive
Fig
Order
no.
no.
Description
1 ……………… R15-5 ……………….Bearing hub 2 ……………… R20-9 ……………….Worm wheel 3 ……………… R15-10 ……………..Gear case 4 ……………… R15-11 ……………..Gear case cover 5 ……………… R20-49 ……………..Worm shaft 6 ……………… R20-52Z ……………Gear shaft assembly 7 ……………… R15-50Z ……………Attachment drive shaft assembly 8 ……………… STA2032 …………..Key 9 ……………… R20-104 ……………Ball bearing 10 ……………. R20-107 ……………Oil seal 11…………….. R20-300 ……………Gasket 12 ……………. R20-300Z ………….Gasket kit 13 ……………. R20-301 ……………Gasket 14 ……………. STA2007 …………..Key 15 ……………. STA2011……………Key 16 ……………. STA3410 …………..Circlip 17 ……………. STA5018 …………..Screw 18 ……………. 6005 2RS ………….Ball bearing 19 ……………. STA5433 …………..Screw 20 ……………. STA5908 …………..Seal washer 21 ……………. STA6020 …………..Washer
23 + 29 …….. STA6056 …………..Lock washer 24 ……………. R15-211 ……………Rubber ring 25 ……………. R15-215 ……………End cover 26 ……………. R15-8M0 …………..Engagement hub, white 27 ……………. STA5322 …………..Screw 28 ……………. STA5561 …………..Finger screw 29 ……………. R20-249 …………..Label, “Greased for life” 30 ……………. STA6316 …………..Pin
……Identification of motor, see page 18.
31 ..Drive unit, cable included ……Motor R40-85.1, 1,1 kW ……07040-1130 ……07040-1130R. stainless steel frame version
32 ..Drive unit with attachment Drive, cable included ……Motor R40-85.1 ……07030-1140 … 3F 1,1kW ……07030-1140R. 3F 1,1kW, stainless steel frame version
15 Attachment drive
29
Microswitches
Fig
Order
no.
no.
16
Description
1 ……………… 56CR10-111M ……Safety Switch 2 ……………… STA5320 …………..Hex cap screw 3 ……………… STA5837 …………..Lock Nut 4 ……………… STA5721 …………..Hex cap screw
4
1
3 1 2
17
Fig
Order
no.
no.
Description
1 ……………… AR31-194.19M…..Cable, safety switches 2 ……………… AR31-194.62M…..Motor supply cable 3 ……………… AR31-194.53M…..Power supply cable, with neutral ……………….. AR31-194.56M…..Power supply cable, without neutral
~1540
1 ~1700
2 ~3130
3
Cables
18 Electric components
Fig
Order
no.
no.
Description
1 ……………….. *2) .. AR10E-430 …………. Isolating transformer 2 ………………………. AR30-453.1…………. Physical earth label 3 ……………….. *1) .. AR31-152.1M………. Enclosure assembly …………………. *2) .. AR31-152.3M………. 4 ………………………. AR31-194.18M…….. Safety cable 5 ……………….. *1) .. AR31-194.54M…….. Power supply cable …………………. *2) .. AR31-194.57M…….. 6 ………………………. AR31-194.63M…….. Motor cable 7 ………………………. AR31-194.80M…….. Fuse cable 8 ………………………. AR31-194.81M…….. Fuse cable 9 ………………………. AR31-194.84M…….. Signal cable 10 …………………….. AR31-194.85M…….. Signal cable 11……………………… AR31-530.21M…….. Front panel assembly 12 …………………….. 08030-0804…………. Fuse holder with fuse 12.1 ………………….. R20E-418.2…………. Fuse 13 ……………… *2) .. STA3046 …………….. Crimp connector 14 …………………….. STA5232 …………….. Self tapping Screw 15 ……………… *2) .. STA5250 …………….. Screw 16 ……………… *2) .. STA5896 …………….. Hex flange nut 17 …………………….. STA5897 …………….. Hex flange nut
…………………. *1) .. Without isolating transformer, standard …………………. *2) .. With isolating transformer, >380V without neutral
Frequency Voltage
Motor
[Hz] [V] [Item no.]50
3×230
3×380-415 R40-85.1
60
3×480
Power [kW] 1,1
Current [A] 5,0
2,9
2,6
Connection
Contactor, [fig.22]
AR31-88.104 Y
Thermal Overload Relay [fig.23] AR31-88.203
Overload relay setting [fig.23a] [A] 6,3
3,6 AR31-88.201
3,3
7
8 12 17
3 15
19 Electric components
1
16
5
13
2 9
14
6
10
4 11
23 22
fig.23a
Setting see table page 18
20 Front panel assembly
Fig
Order
no.
no.
Description
1 ………………………. AR31-174.35……….. Switch emergency stop 2 ………………………. AR31-174.36……….. Switch mounting Collar 3 ………………………. AR31-174.37……….. Switch contact block 4 ………………………. AR31-194.41M…….. Grounding cable 5 ………………………. AR31-194.82M…….. Supply cable 6 ………………………. AR31-530.3…………. Front panel 7 ………………………. AR31-532.10……….. Control board 8 ………………………. AR31-562……………. Gasket 9 ………………………. STA5762 …………….. Pan head screw 10 …………………….. STA5897 …………….. Hex flange nut
21 Front panel assembly
AR31-530.21M
5
9
4 10 7
6 1
3 2
8
22
Bowls and mixing tools
Fig
Order
no.
no.
Description
1 ……………. RN30-75M
A
1 ……………. RN30-75AM
B
2 ……………. RN30-78M
A
2 ……………. R27-78AM
B
3 ……………. RN30-27.2M
A
3 ……………. R27-27A2M
B
4 ……………. R27-28AM
B
4 ……………. RN30-28M
A
4 ……………. RN30-28MS
A
4 ……………. R30-28MT
A
6 ……………. 14R30A
B
6 ……………. 14RN30
A
7 ……………. 39RN30
A
8 …….** ….. 42RN30
A
8 ……………. 42RN30A
B
8 ……………. 42RN30AT
B
8 ……………. 42RN30T
A
9 ……………. 42NR30A-202T B
9 ……………. 42RN30-202
A
9 ……………. 42RN30-202T A
9 ……………. 42RN30A-202 B
10 ………….. 42R40-105
11……** ….. 42RN30-204T A
11……** ….. 42RN30-204
A
11……** ….. 42RN20-204T B
11…………… 42RN20A-204 B
12 ………….. STA5652
13 ………….. STA6029
14 ………….. 48R20Z
15 ………….. 22AR30
A
15 ………….. 22AR30A
A
16 ………….. 22R276
17 ………….. 22R30-41
18 ………….. 22R140.1-9W
B
18 ………….. 22R140.1-8W
A
19 ………….. STA5642
20 ………….. 22R30-520
21 ………….. STA5608
22 ………….. STA5675
Bowl Bowl Hook Hook Flat beater Flat beater Stirring whip Stirring whip Whip, reinforced Whip with thinner wires Wing whip Wing whip Powder mixer
Scraper with Blade (PA) and holder Scraper with Blade (PA) and holder Scraper with Blade (PTFE) and holder Scraper with Blade (PTFE) and holder Scraper with Blade (PTFE) Scraper with Blade (PA) Scraper with Blade (PTFE) Scraper with Blade (PA) Scraper holder Blade (PTFE) for scraper Blade (PA) for scraper Blade (PTFE) for scraper Blade (PA) for scraper Screw Washer
Rack for mixing tools
Bowl truck Bowl truck Bowl truck Handle Bowl Truck Frame Spacer Spacer Socket head screw Castor wheel Hex socket set screw Slotted set screw
……………… All materials Stainless steel, unless otherwise specified ………** ….. Adapted by mounting ………A…… Full size bowl ………B…… Half size bowl
23 Bowls and mixing tools
1
2
3
4
5
10 13 12
6
7
14
15
8
9
11
16
17 18
22
21
20 19
Varimixer A/S Elementfabrikken 9 DK-2605 Brøndby P: +45 4344 2288 E: [email protected] www.varimixer.com














