Dosatron D14tmz10 14 Gpm Injection Seal Kit Instruction Manual

D14TMZ10 14 GPM Injection Seal Kit

Product Information: PJDI122 D14TMZ10 – 14 GPM Injection Seal
Kit

The PJDI122 D14TMZ10 – 14 GPM Injection Seal Kit is a
maintenance kit for a unit that injects concentrated chemicals. The
kit includes a plunger seal, injection stem o-ring, sleeve o-ring,
check valve assembly, and sleeve valve assembly o-ring. The kit is
designed to replace worn or damaged parts to ensure the proper
functioning of the unit.

Product Usage Instructions:

  1. Unscrew injection stem assembly nut (PDI702) and set aside.
    Pull down on stem to detach from the body of the unit. Unscrew hose
    nut (PDI748).
  2. We recommend cleaning all parts with warm soapy water and a
    toothbrush before installing the new parts. Water normally
    lubricates the parts, but you may use silicone on the o-ring to
    facilitate insertion. Check valve may be taken apart and cleaned in
    between maintenance to remove particles. CAUTION: Parts may contain
    STOP concentrated chemicals. The use of Proper Protective Equipment
    is recommended when performing maintenance.
  3. Unscrew check valve nut (PDI747) and pull out check valve
    assembly (PJDI118). It will come out in one piece. Discard.
  4. Remove and replace plunger seal (JDI123), using the same method
    as step 2.
  5. Slide the injection stem (PDI743) down into the sleeve
    (PDI741), making sure the small key located on the bottom inside of
    the sleeve is properly aligned with the longest groove on the white
    stem. Holding the black sleeve, pull down on the white stem as far
    as it will go. Screw adjusting sleeve (PPDI037) back onto the
    sleeve (PDI741). Reinstall C clamp by sliding it gently over the
    thread at the bottom of the white stem. Rotate clamp until it
    clicks into place. Screw locking nut (PDI746) back on.
  6. Insert new check valve (PJDI118) at the bottom of the white
    stem, making sure that the 4 white keys on the check valve seat
    next to the 4 black keys on the bottom of the stem. Screw check
    valve nut (PDI747) back on.
  7. Push complete injection stem assembly in position at the bottom
    of the blue body, making sure desired scale is facing front of
    injector. Keys at the top of the black sleeve should slide into the
    slots at the bottom of the body. Slide injection stem nut (PDI702)
    up the sleeve and screw back on. Insert hose back onto the bottom
    of the check valve barb (PJDI118). Screw hose nut (PDI748) back on.
    To ensure hose is airtight, you may choose to carefully cut the top
    of hose before reinserting.

Part # PJDI122 D14TMZ10 – 14 GPM Injection Seal Kit

This kit contains:

(1) JDI123 (1) JDI122 (1) JDI100

Plunger seal Injection stem o-ring Sleeve o-ring

(1) PJDI118 Check valve assembly

Vea el reverso para instrucciones en Español.

Kit Contents:
PJDI118: Check JDI100: Sleeve valve assembly o-ring

Instructions
(Parts included in kit noted in blue)
1. Unscrew injection stem assembly nut (PDI702) and set aside. Pull down on stem to detach from body of unit. Unscrew hose nut (PDI748).

JDI122: Injection JDI123: Plunger

stem o-ring

seal

PDI702 PDI748

We recommend cleaning all parts with warm soapy water and a toothbrush before installing the new parts.
Water normally lubricates the parts, but you may use silicone on the o-ring to facilitate insertion.
Check valve may be taken apart and cleaned in between maintenance to remove particles.
CAUTION: Parts may contain STOP concentrated chemicals. The use of Prop-
er Protective Equipment is recommended when performing maintenance.

2. Unscrew check valve nut (PDI747) and pull out check valve assembly (PJDI118). It will come out in one piece. Discard.
PDI702
PJDI118 PDI747

3. Unscrew locking nut (PDI746), remove “C” clamp (PDI751) by slightly spreading the opening and gently sliding it down over the threads. Unscrew adjusting sleeve (PPDI037). Holding the sleeve (PDI741), push up on the threaded part of the injection stem (PDI743) and slide it out of the sleeve from the top. Replace both sleeve and injection stem o-rings (JDI100 and JDI122).

JDI123 JDI122
PDI743

To remove o-ring easily without tools, squeeze it on either side to raise the seal, then slide it over the groove

JDI100 4. Remove and PDI741 replace plunger
seal (JDI123), using same PDI702 method as above.

5. Slide the injection stem (PDI743) down into the sleeve (PDI741), making sure the small key located on the bottom inside of the sleeve is properly aligned with the longest groove on the white stem. Holding the black sleeve, pull down on the white stem as far as it will go. Screw adjusting sleeve (PPDI037) back onto the sleeve (PDI741).

JD123 JDI122 PDI743
JDI100 PDI741

Reinstall “C” clamp by sliding it gently over the thread at the bottom of the white stem. Rotate clamp until it clicks into place.

Screw locking PDI702 nut (PDI746)
back on.

PDI751 PDI746

Using tools could
damage the plunger and affect the injection rate

PDI751 PDI746

(See back cover for steps 6 and 7.)

6. Insert new check valve (PJDI118) at the bottom of the white stem, making sure that the 4 white keys on the check valve seat next to the 4 black keys on the bottom of the stem. Screw check valve nut (PDI747) back on.
PDI702
PJDI118
PDI747
7. Push complete injection stem assembly in position at the bottom of the blue body, making sure desired scale is facing front of injector. Keys at the top of the black sleeve should slide into the slots at the bottom of the body. Slide injection stem nut (PDI702) up the sleeve and screw back on. Insert hose back onto the bottom of the check valve barb (PJDI118). Screw hose nut (PDI748) back on.
To ensure hose is air-tight, you may choose to carefully cut the top of hose before reinserting.

PPDI037 PPDI037

Contenido del Kit:

PJDI118: Válvula cheque

JDI100: O-ring del cono de inyección

JDI122: O-ring JDI123: Sello del parte superior embolo
Recomendamos limpiar todas las partes con agua tibia jabonosa y un cepillo de dientes, antes de instalar las partes nuevas. El agua normalmente lubrica las partes, pero usted puede usar silicón en el o-ring para facilitar la inserción. La válvula cheque se puede desarmar y limpiar entre mantenimientos para remover las partículas.
CAUTION: Parts may contain STOP concentrated chemicals. The use of Prop-
er Protective Equipment is recommended when performing maintenance.

Instrucciones
(Partes en color azul están incluídas en el kit)
1. Desatornille la tuerca del cono de inyección (PDI702) y colóquela a un lado. Jale hacia abajo el cono de inyección hasta separarlo del cuerpo de la unidad. Desatornille la tuerca de la manguera (PDI748).
PDI702
PDI748
2. Desatornille la tuerca (PDI747) y remueva la válvula cheque (PJDI118). Esta saldrá en una sola pieza. Deséchela.
PDI702
PJDI118 PDI747

3. Desatornille la tuerca de seguridad (PDI746), remueva la arandela en forma de “C” (PDI751). Desatornille la manga de ajuste (PPDI037). Sujetando la manga (PDI741), empuje hacia arriba la parte del cono de inyección con rosquilla (PDI743) y sáquela completamente de la manga. Reemplace ambos o-rings, el de la manga y el del cono de inyección (JDI100 y JDI122).

JDI123 JDI122 PDI743
JDI100
PDI741 4.
PDI702

Para remover facilmente el o-ring sin uso de herramientas, apriete ambos lados del o-ring y este levantara una parte para poder ser extraído.
Remueva y reemplace el sello del embolo (JDI123), usando el mismo método descrito anteriormente.

PDI751 PDI746

El uso de herramientas podría dañar el embolo afectando el índice de inyección.

PPDI037 PPDI037

5. Inserte el cono de inyección (PDI743) dentro de la manga (PDI741), asegurándose que las marcas ubicadas en la parte inferior dentro de la manga coincidan con las ranuras en el cono (barra blanca). Sujetando la manga negra, jale hacia abajo el cono (barra blanca) tanto como pueda. Atornille la manga de ajuste (PPDI037) a la manga (PDI741).

JDI123 JDI122
PDI743

Reinstale la arandela en forma de “C”, rotándola hasta que haga clic.

6. Inserte la nueva válvula cheque (PJDI118) en la parte inferior del cono (barra blanca), asegurándose que las 4 marcas en la válvula cheque queden alineadas con las 4 marcas en la parte inferior del cono. Atornille de nuevo la tuerca de la válvula cheque (PDI747).
PDI702
PJDI118
PDI747

JDI100 PDI741

Atornille en su lugar la tuerca de seguridad (PDI746).

PDI702

PDI751 PDI746

7. Inserte todo el montaje de inyección en la unidad, empujándolo completamente hasta que esté en posición. Girando el montaje de inyección, usted puede asegurarse que la escala deseada (Porcentajes o proporciones) se encuentra en la parte frontal del inyector. Atornille la tuerca (PDI702). Inserte la manguera en la parte inferior al final de la válvula cheque (PJDI118) y atornille la tuerca de la manguera (PDI748) en su lugar.

Para asegurarse que haya una succión adecuada, usted puede cortar con cuidado el final de la manguera en línea recta.

Documents / Resouces

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