Champion 200929 9500w Wireless Remote Start Generator Instructions

Champion 200929 9500w Wireless Remote Start Generator Instructions

CHAMPION logoChampion Power Equipment, Inc., Santa Fe Springs, CA the USA
MODEL #200929
PARTS INFORMATION

9500W WIRELESS REMOTE START GENERATOR
SERIAL NUMBER RANGE: ALL

CHAMPION 200929 9500W WIRELESS REMOTE START -

CHAMPION logo2To order replacement parts please visit:
shop.championpowerequipment.com
or call 1-877-338-0999.

GENERATOR PARTS DIAGRAM

CHAMPION 200929 9500W WIRELESS REMOTE START -GENERATOR PARTS DIAGRAM

GENERATOR PARTS LIST

#Part NumberDescriptionQty.
190007-0625-0301Hexagon Flange Bolt, M6 x 25, Black Zinc4
290408-Y020110-0005Flat Washer, 06, Black Zinc4
3ELLJEJ-YXZJ-F000Fuel Tank Assembly – See Figure F1
490685-D080-0E/10Clamp, 08 x 00.6 x 72
590698-Y1Z0110-0002Protective Rubber Sleeve2
6ELLJEJ-JJZJ-H000Frame Assembly – See Figure H1
790685-YJ30110-0200Clamp, 09.5×081
816805-YJ90110-0000Tube, Evaporative to Air Cleaner1
990685-D090-OEAOClamp, 09 x 00.8 x 82
1082153-YGMO210-00A0Heat Film, Fuel Tank1
1190305-0600-3301Hexagon Flange Nut, M6, Black Zinc2
1282153-YGM0110-00A0Heat Film, Carbon Canister1
1316801-YDK0110-00A1Carbon Canister, 750cc1
1490001-0612-0305Hexagon Flange Bolt, M6 x 12, Black Zinc1
1517003-YJ70110-0100Bracket, Air Cleaner Support1
1631114HYGM0110-0001DC Wire Harness, Engine1
1731115-Y6D0110-0001Strap, Battery1
1831112HYGMO210-0000DC Wire Harness, Battery1
1931110-Y9X0110-00A0Battery, 12V/14Ah1
2090026-0408-09Hexagon Flange Bolt, M6 x 25, White Zinc4
2118250-YGM0110-0000Spark Arrestor1
2280019-YJP0210-H7A0Guide Hood, Muffler1
2390007-0612-A301Hexagon Flange Bolt, M6 x 12, Black Zinc4
2418100-YGMO211-H7A0Muffler1
2590001-0816-0109Hexagon Flange Bolt, M8 x 16, White Zinc2
2690001-0816-0305Hexagon Flange Bolt, M8 x 16, Black Zinc2
2718030-YJ70110-0900Bracket, Muffler Support, White Zinc1
2818101-Z0D0310-00A0Muffler Gasket1
2990303-0800-0301Nut, M8, Black Zinc2
30R500DV000FB-CMP308Engine Assembly – See Figure B1
31ELLJEJ-DJZJ-E000Alternator Assembly – See Figure E1
3290001-0625-0305Hexagon Flange Bolt, M6 x 25, Black Zinc1
3330009-Y910110-0000Grounding Wire1
3490312-0600-0301Wing Nut, M6, Black Zinc1
3590415-0600-Z301Lock Washer, Toothed, Black Zinc1
3690408-0600-E305Flat Washer, Black Zinc3
3790303-0600-3305Hexagon Nut, M6, Black Zinc1
3890403-0600-0305Spring Washer, Black Zinc2
3990007-0616-A305Hexagon Flange Bolt, M6 x 16, Black Zinc4
4035610-YGM0410-H200Control Panel Assembly – See Figure G1
4139024-YGM0110-0000Remote Key Fob1
42ELLJEJ-XS0-0000Muffler Assembly1

ENGINE PARTS DIAGRAM

CHAMPION 200929 9500W WIRELESS REMOTE START -ENGINE PARTS DIAGRAM

ENGINE PARTS PART LIST

#Part NumberDescriptionQty.
190001-0612-0101Hexagon Flange Bolt, M6 x 12, White Zinc4
212410-ZOD0110-01A0Cylinder Head Cover, White Zinc1
312004-Z0J0510-0000Cylinder Head Cover Gasket1
412003-ZON0110-0100Cylinder Head Bolt, M10 x 85, White Zinc4
5R500DV-OGT-0000Cylinder Head – See Figure C1
630010-Z010110-0040Spark Plug, F6RTC1
790502-1220-0040Pin, 012 x 202
814081-Z080110-0000Valve Tappet2
913200-Z000110-0009Piston Ring Assembly1
1013111-Z000110-0009Piston1
1113010-ZOD0110-00A0Connecting Rod Assembly
1290804-Y5Z0210-0001Stop Block1
1390685-Z130210-0100Clamp, 017 x 14, White Zinc1
1417004-Z000310-0000Tube, Breather, 012.5×016 x 1081
1514070-Z000110-0000Valve Lifter, 06 x 1912
1613122-Z100110-0000The clip, Piston Pin2
1713121-Z000110-0000Piston Pin1
1811310-Z000110-0BAOCrankcase Subassembly1
1990548-0202-00A0Bearing, 62062
2013300-ZOD0110-00A0Crankshaft Assembly1
2113401-ZOD0110-0000Balancing Shaft1
2290502-0812-00A0Pin, 08 x 122
2311001-ZOD0110-0000Crankcase Gasket1
2416400-Z100110-0000Governor Gear Assembly1
2590547-6208-00A1Bearing, 62081
2615010-ZOD0110-L400Oil Dipstick, PMS 109C1
2711411-Z000110-0BAOCrankcase Cover1
2890001-0840-03Hexagon Flange Bolt, M8 x 35, Black Zinc9
2990682-Z0J0110-0001Oil Seal, 052 x 040 x 92
3014200-Z000110-00A9Camshaft Assembly1
3128101-Z080110-0001Plug, Rubber1
3211007-Z080110-0300Drain Plug Bolt, M12 x 18, Black Zinc2
3309100-Z170310-0100Starter Motor Assembly1
3490684-Z080110-0001Clamp, 082
3528110-Z710210-L401Cover, Engine Fan1
3690001-0612-03Hexagon Flange Bolt, M6 x 12, Black Zinc9
3728261-Z980110-0001Retainer Ring, Recoil Starter1
3828200-Z590110-H200Recoil Starter Assembly1
3990001-0620-03Hexagon Flange Bolt, M6 x 20, Black Zinc3
4090001-0835-0102Hexagon Flange Bolt, M8 x 35, White Zinc2
4119306-ZOD0110-0100Air Deflector, Crankcase, White Zinc1
4290001-0610-03Hexagon Flange Bolt, M6 x 10, Black Zinc2
4390412-Z080110-00A0Washer, 021 x 012 x 22
4419304-Z100210-0101Cylinder Body Shroud1
4513510-ZOD0410-0000Flywheel1
4619352-Z100120-00A2Engine Fan1
4730400-Z190210-00A0Ignition Coil1
4890001-0628-01A0Hexagon Flange Bolt, M6 x 28, White Zinc2
4928002-ZOD0110-0000Starter Pulley, White Zinc1
5013501-Z080110-00A0Flywheel Nut, M16 x 1.5, White Zinc1
51R500DV-HYQ-0003Carburetor Assembly – See Figure D1
5217100-ZOD0210-0000Air Cleaner Assembly1
5317151-ZOD0210-0000Element 1, Air Cleaner1
5417151-ZOD0310-0000Element 2, Air Cleaner1
5590305-0600-33Hexagon Flange Nut, M6, Black Zinc3
5616061-ZOD0110-0000Governor Shaft1
5790412-Z080210-00A0Washer, 08.4 x 019.5 x 0.82
5816070-Z100120-0001Governor Arm, White Zinc1
5916072-Z010310-0000Bolt, M6 x 21, Governor Arm, White Zinc1
6016063-ZOD0110-0100Spring, Governor, 01.8 x 019.5 x 1361
6190682-Z100210-0001Oil Seal, 014 x 08 x 41
6290501-Z010110-0001Pin, White Zinc1
6316012-Z080110-0000Throttle Returning Spring1
6416062-Z100110-0001Govemeor Rod, White Zinc1
6516520-ZOD0110-0100Air Guide, Engine Fan, White Zinc1
6690305-Z010210-0300Hexagon Flange Nut, M10, Black Zinc1
6737060-Z080120-0000Engine oil Sensor, W/O Nut1
6890001-0616-01A0Hexagon Flange Bolt, M6 x 16, White Zinc2
6990684-Z030120-0001Clip, 06 x 10.6 x 100
7090685-Z0D0110-0100Clamp, 016 x 1.61
7190001-0516-01Hexagon Flange Bolt, M5 x 16, White Zinc2
7230500-Z170120-0000Starter Relay1

CYLINDER HEAD PART DIAGRAM

CHAMPION 200929 9500W WIRELESS REMOTE START -CYLINDER HEAD PART DIAGRAM

CYLINDER HEAD PART LIST

#Part NumberDescriptionQty.
114310-Z0D0110-0000Rocker Arm Assembly2
214318-Z990111-00A0Rocker Arm Shaft Assembly2
390001-0612-03Hexagon Flange Bolt, M6 x 12, Black Zinc1
412419-Z950310-0000Pin Limit Plate, Cylinder Head Cover1
512104-Z010110-0000Lash Cap, Valve2
612109-Z0D0110-00A0Valve Lock Clamp, 05.5×094
712112-ZOD0110-0000Valve Spring Retainer2
812103-Z990110-0000Valve Spring2
912101-Z020110-0000Valve Seal Guide1
1012140-ZOD0210-0BA9Cylinder Head1
1190204-Z100410-00A0Stud, M6/M8 x 110, Black Zinc2
1290203-Z010110-0301Stud, M8 x 34, Black Zinc2
1312131-ZOD0210-0000Cylinder Head Gasket1
1412121-Z0D0210-00A0Exhaust Valve1
1512111-Z0D0210-00A0Intake Valve1

CARBURETOR PART DIAGRAM

 

CHAMPION 200929 9500W WIRELESS REMOTE START -3CARBURETOR PART LIST

#Part NumberDescriptionQty.
117002-Z0D0110-0000Gasket, Inlet1
216003-Z0D0110-0001Carburetor Insulator Plate1
316001-Z100110-0000Carburetor Gasket1
416100-Z0D0511-00M0Carburetor Assembly1
517001-Z0D0110-0000Air Cleaner Gasket1
690685-Z030610-01A1Clamp, 08 x 0.6 x 7, White Zinc1
790686-Z510110-00M1Fuel Tube, 04.5 x 08.5 x 1901
816108-Z080110-0000Valve, Solenoid1
916112-Z080110-0000Seal Ring, Float1
1016161-Z000110-00A0Main Jet(H128x0.39), Standard1
16161-Z191210-00A2Main Jet(H128x0.41), Altitude 3000-6000 F eet/
16161-Z100410-00A2Main Jet(H128x0.43), Altitude 6000-8000 Feet/
1190681-Z010110-0000Seal Ring1

ALTERNATOR PART DIAGRAM
CHAMPION 200929 9500W WIRELESS REMOTE START -ALTERNATOR PART DIAGRAMALTERNATOR PART LIST

#Part NumberDescriptionQty.
131330-YGM0110-0000Rotor, AL, 0204 x 1581
231310-YGM0310-0000Stator, AL, 0204 x 1581
331303HY090110-0000Terminal Block1
431320-YGM0110-0000Carbon Brush Assembly1
590001-0516-0105Hexagon Flange Bolt, M5 x 16, White Zinc6
630049-Y950110-0101Bolt, M10 x 285, Rotor, White Zinc1
730048-Y950110-0100Bolt, M6 x 199, Stator, White Zinc4
830060-YGM0110-0000AVR1
951124-YJ70110-0100Mounting Bracket, White Zinc1
1090007-0512-A301Hexagon Flange Bolt, M5 x 12, Black Zinc2
1130009-YJ70110-0000Grounding Wire1
1290303-0500-31A0Type 1 hexagon nut, M5, White Zinc2
1390403-0500-03Spring Washer, Black Zinc2
1431300-YGM0310-0000Alternator Assembly, AL, D204 x 1581
1530023-YC20110-00A0Stopper, Motor Right Cover1
1630024-Y730110-0001Vent, Alternator Fan1
1790001-0510-0105Hexagon Flange Bolt, M5 x 10, White Zinc1
1830021-YJ70111-00A0End Housing1
1931316HYGM0110-0600Bolt, Stator, M5 x 2352
2090408-Y030110-0100Flat Washer, White Zinc1
2130022-YJ70110-L400Cover, End Housing1
2290001-0612-0305Hexagon Flange Bolt, M6 x 12, Black Zinc1
2390001-0512-0901Hexagon Flange Bolt, M5 x 12, White Zinc2
2490727-Y020110-00A0Tie, 4×2002
2590408-0500-E1A0Flat Washer, 05, Black Zinc2

FUEL TANK PART DIAGRAM

CHAMPION 200929 9500W WIRELESS REMOTE START -FUEL TANK PART DIAGRAM

FUEL TANK PART LIST

#Part NumberDescriptionQty.
116804-YGM0110-0000Tube, Fuel Tank Vent, 04.5 x 08.5 x8601
216652-YGM0110-00A0Fuel Filter1
316601-Y020120-0001Vibration Mount 1, 012.5 x 16, Fuel Tank4
490683-Y020110-0005Bushing, White Zinc4
516620-YGM0110-L4A0Fuel Tank, 29.1 L1
616750-Y020211-0001Fuel Valve Assembly1
790740-Z010610-00A1Clamp, 091
815150-YGKO110-00A0Valve, Reversal1
916730-YGM0110-00A0Fuel Tank Cap1
1037200-YGM0110-00A0Fuel Gauge1
1130431-YCM0310-0001Rubber Sleeve, Fuel Tube, 09.5 x 011 x 1501

OUTLET PANEL PART DIAGRAM

CHAMPION 200929 9500W WIRELESS REMOTE START -OUTLET PANEL PART DIAGRAM

OUTLET PANEL PART LIST

#Part NumberDescriptionQty.
135680-YGM0310-0200Housing, Control Panel1
290803-Y030110-0000Indicator Lamp1
335614-Y4D0210-0000L14-30R Receptacle, 30A, 125V/250V1
435654-YGKO610-0000Receptacle Cover, L14-30R1
535654-YGKO110-0000Cover, Push Botton4
631234-YGKO110-000030Amp Circuit Breaker, Push Botton2
731234-YBE0210-000020Amp Circuit Breaker, Push Botton2
830008-YGKO210-0000OVF Module1
930007-Y9X0210-0000Charging Module1
1035646-YHB0110-0000Reset Button1
1135000-Y8E0110-0000Switch Assembly1
1230008-YGMO210-0000OVF Module1
1335632-YGMO211-0000Intelligauge, INT1AOF1
1435627-YGM0310-000039.5Amp Circuit Breaker, 2P Flip1
1535614-Y4D0310-000014-50R Receptacle, 50A, 125V/250V1
1635614-Y9X0110-00005-20R GFCI Receptacle, 20A, 125V/125V2
1790305-0400-71A0Hexagon Flange Nut, M4, White Zinc10
1835654-YGKO810-0000Receptacle Cover, 14-50R1
1935654-YGKO910-0000Receptacle Cover, 5-20R2
2035650-YGM0110-H200Control Panel1
2135160-Y7CO210-0000Switch Assembly1
2235660HYGM0410-0000Wire Harness, Control Panel1
2335621-Y020110-0000Rectifier Bridge1
2435720-YHD0110-0000CO Module1
2590107-4216-01A0Self Tapping Screw, ST4.2 x 16, White Zinc2

FRAME ASSEMBLY PART DIAGRAM

CHAMPION 200929 9500W WIRELESS REMOTE START -FRAME ASSEMBLY PART DIAGRAM

FRAME ASSEMBLY PART LIST

#Part NumberDescriptionQty.
151100-YGM0111-H2A0Frame1
290306-1000A0301Hexagon Flange Nut, M10, Black Zinc4
351012HY030120-0000Vibration Mount 1, Frame4
490501-Y2C0110-03A1R-Clip, Black Zinc2
544001-V580110-L401Cover, Hub Decorated2
644020-YGM0110-0300Roll Pin, 016 x 95, Black Zinc2
744110-YGM0110-L400Wheel, 9.5 in,PMS 109C2
890305-0800-3305Hexagon Flange Nut, M8, Black Zinc7
951016-YGM0110-H2A0Support Leg1
1090001-0816-0305Hexagon Flange Bolt, M8 x 16, Black Zinc2
1151014-YGM0110-0000Vibration Mount, Support Leg2
1224329-YGMO210-H2A0Heat Shield1
1390001-0612-0305Hexagon Flange Bolt, M6 x 12, Black Zinc2
1490504-Y9X0110-0305Pin Shaft2
1590583-YGKO110-03A0R-Clip, 02 x 38, Black Zinc2
1654110-YGM0110-H2A0Handle, 025 x 1.21
1790722-YEC0110-0001Plug, End2
1854101-YGM0110-L400Handle Grip1
1990103-0416-5301Screw, M4 x 16, White Zinc2
2090001-0816-0305Hexagon Flange Bolt, M8 x 16, Black Zinc1
WIRING DIAGRAM

CHAMPION 200929 9500W WIRELESS REMOTE START -WIRING DIAGRAM

References

Documents / Resouces

Download manual
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