AGT-DGS1500SF Wood Chipper
the machine or to people around it. B. Always wear appropriate
personal protective equipment (PPE), including eye and ear
protection, gloves, and sturdy footwear. C. Keep a safe distance
from the machine while it is in operation. D. Do not allow children
or pets near the machine while it is in operation. E. Turn off the
machine and disconnect the power source before performing any
maintenance or cleaning. AGT-DGS1500SF WOOD CHIPPER – Product
Information The AGT-DGS1500SF Wood Chipper is a powerful machine
designed to chip wood materials only. It should only be operated by
trained operators who have read and understood the user manual. The
machine has a high-powered motor with sharp blades that can chip
wooden materials into small pieces. The machine comes with safety
labels that indicate hazardous situations that could result in
death or serious injury (WARNING), minor or moderate injury
(CAUTION), or damage to the machine or property (NOTICE). The user
manual provides general safety rules for operating the machine,
including the proper use of personal protective equipment (PPE) and
the importance of maintaining a safe distance from the machine
while it is in operation. The machine must be positioned on level
ground, all guards must be fitted and in good condition, and all
blades must be in good condition and secured before use. Only
wooden materials free of nails should be fed into the machine, and
all fasteners should be checked for tightness. An emergency stop
wire should be rightly connected, and a fire extinguisher should be
available on site. AGT-DGS1500SF WOOD CHIPPER – Product Usage
Instructions 1. Before using the wood chipper, ensure that you are
fully trained in its operation and have read and understood the
user manual. 2. Position the machine on level ground and ensure
that all guards are fitted and in good condition. 3. Check that all
blades are in good condition and secured, and that all fasteners
are tightened. 4. Only feed wooden materials free of nails into the
machine. 5. Ensure that the emergency stop wire is rightly
connected, and that a fire extinguisher is available on site. 6.
Keep a safe distance from the machine while it is in operation, and
feed materials only from the side. 7. If necessary, note the wind
direction to prevent debris from being blown into the highway or
affecting members of the public. 8. Do not put any part of your
body into the in-feed chute while the machine is running. 9. Do not
operate the machine while under the influence of alcohol or drugs.
10. Do not operate the machine inside a building or confined space,
or climb on the in-feed chute. 11. Always wear appropriate personal
protective equipment (PPE), including eye and ear protection,
gloves, and sturdy footwear. 12. Keep children and pets away from
the machine while it is in operation. 13. Turn off the machine and
disconnect the power source before performing any maintenance or
cleaning.
PRODUCT MANUAL
AGT-DGS1500SF WOOD CHIPPER
WARNING
This equipment can not be installed, operated or repaired without reading instructions.
Electricity must be hooked up by certified electrician. Do not use this equipment beyond its rated capacity. Missing parts or questions on assembly? Please contact us.
Table of Contents
Table of Contents
PART I: General Safety Rules …………………………………………………………………………………………….. 2 PART II: Familiar with the Wood Chipper ………………………………………………………………………………. 8 PART III: Operating the Wood Chipper ………………………………………………………………………………… 10 PART IV: Maintaining the Wood Chipper ………………………………………………………………………………13 PART V: Troubleshooting and Parts List ………………………………………………………………………………..15
Conventions used in this manual
WARNING
This indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
This indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
NOTICE
This information is important in proper using of your machine. Failure to follow this instruction could result in damage to your machine or property.
Additional Information and Potential Changes
We reserve the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your machine.
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Part I: General Safety Rules
PART I: General Safety Rules
Safety Labels Found on Your Unit
2
Part I: General Safety Rules
WARNING
Read this Safety & Operating Instructions manual before you use the Wood Chipper. Become familiar with the operation and service recommendations to ensure the best performance of your machine.
Propose
CAUTION
This machine is designed solely to chip wood and must not be used for any other purpose. It should only be used by trained operators who are familiar with the content of this manual. It is potentially hazardous to fit or use any parts other than your dealer parts. The company disclaims all liability for the consequences of such use, which in addition voids the machine warranty.
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Part I: General Safety Rules
Before using the wood chipper
NOTICE
A Operators must be fully trained before using this machine. BUser Manual is read and understood. C Machine is positioned on level ground, all guards are fitted and in good condition. D Blades are in good condition and secure. All blades are sharpened or replaced in sets. EAll fasteners are checked for tightness. F Only WOODEN materials free of nails etc. are fed into the machine. G Emergency stop wire is rightly connected and the switch is functional. H Fire extinguisher is available on site.
When using the wood chipper
NOTICE
A. Always feed from the side. B. It is better to have a second trained operator within easy reach of the machine. C. Maintain strict discipline at all times and service machine at specified periods. D. Note direction of discharge chute and if necessary note the wind direction to prevent
debris from being blown into highway or where it could affect members of the public. E. DO NOT put any part of your body into the in-feed chute while the machine is running. F. DO NOT operate the machine whilst under the influence of alcohol or drugs. G. DO NOT operate inside a building or confined space or Climb on the in-feed chute.
Protecting Yourself and Those Around You
WARNING
This is a high-powered machine, with moving parts operating with high energy. You must operate the machine safely. Unsafe operation can create a number of hazards for you, as well as anyone else in the nearby area. Always take the following precautions when using this machine: A. Keep in mind that the operator or user is responsible for accidents or hazards occurring to
other people, their property, and themselves. B. Always wear protective goggles or safety glasses with side shields while using the Wood
Chipper to protect your eyes from possible thrown debris. C. Avoid wearing loose clothing or jewelry, which can catch on moving parts. D. We recommend wearing gloves while using the Wood Chipper. Be sure your gloves fit
properly and do not have loose cuffs or drawstrings. E. Wear shoes with non-slip treads when using your Wood Chipper. If you have safety shoes,
we recommend wearing them. Do not use the machine while barefoot or wearing open sandals. F. Wear long pants while operating the Wood Chipper. G. Keep bystanders at least 50 feet away from your work area at all times. Stop the engine
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Part I: General Safety Rules
when another person or pet approaches.
Safety for Children and Pets
WARNING
Tragic accidents can occur if the operator is not alert to the presence of children and pets. Children are often attracted to the machine and the chipping activity. Never assume that children will remain where you last saw them. Always follow these precautions: A. Keep children and pets at least 50 feet from the working area and ensure they are under
the watchful care of a responsible adult. B. Be alert and turn the machine off if children or pets enter the work area. C. Never allow children to operate the Wood Chipper.
Safety with Gasoline – Powered Machines
WARNING
Gasoline is a highly flammable liquid. Gasoline also gives off flammable vapor that can be easily ignited and cause a fire or explosion. Never overlook the hazards of gasoline. Always follow these precautions: A. Never run the engine in an enclosed area or without proper ventilation as the exhaust
from the engine contains carbon monoxide, which is an odorless, tasteless, and a deadly poisonous gas. B. Store all fuel and oil in containers specifically designed and approved for this purpose and keep away from heat and open flame, and out of the reach of children. C. Replace rubber fuel lines and grommets when worn or damaged and after 5 years of use. D. Fill the gasoline tank outdoors with the engine off and allow the engine to cool completely. Don’t handle gasoline if you or anyone nearby is smoking, or if you’re near anything that could cause it to ignite or explode. Reinstall the fuel tank cap and fuel container cap securely. E. If you spill gasoline, do not attempt to start the engine. Move the machine away from the area of the spill and avoid creating any source of ignition until the gas vapors have dissipated. Wipe up any spilled fuel to prevent a fire hazard and properly dispose of the waste. F. Allow the engine to cool completely before storing in any enclosure. Never store a machine that has gas in the tank, or a fuel container, near an open flame or spark such as a water heater, space heater, clothes dryer or furnace. G. Never make adjustments or repairs with the engine running. Shut down the engine, disconnect the spark plug wire, keeping it away from the spark plug to prevent accidental starting, wait 5 minutes before making adjustments or repairs. H. Never tamper with the engine’s governor setting. The governor controls the maximum safe operation speed and protects the engine. Over-speeding the engine is dangerous and
5
Part I: General Safety Rules
will cause damage to the engine and to the other moving parts of the machine. If required, see your authorized dealer for engine governor adjustments. I. Keep combustible substances away from the engine when it is hot. J. Never cover the machine while the muffler is still hot. K. Do not operate the engine with the air cleaner or the carburetor air intake cover removed. Removal of such parts could create a fire hazard. Do not use flammable solutions to clean the air filter. L. The muffler and engine become very hot and can cause a severe burn; do not touch.
General Safety
WARNING
Operating this Wood Chipper safely is necessary to prevent or minimize the risk of death or serious injury. Unsafe operation can create a number of hazards for you. Always take the following precautions when operating: A. Your Wood Chipper is a powerful tool, not a plaything. Exercise extreme caution at all
times. The machine is designed to Chip Woods. Do not use it for any other purpose. B. Know how to stop the Wood Chipper quickly. C. Never operate your unit on a slippery, wet, muddy, or icy surface. Exercise caution to
avoid slipping or falling. D. See manufacturer’s instructions for proper operation and installation of accessories. E. Never use the machine without ensuring that all guards and shields are in place. F. Never, under any conditions, remove, bend, cut, fit, weld, or otherwise alter standard
parts on the Wood Chipper. This includes all shields and guards. Modifications to your machine could cause personal injuries and property damage and will invalid your warranty. G. If the machine start to make an unusual noise or vibrate, shut down the engine, disconnect the spark plug wire, keeping it away from the spark plug to prevent accidental starting, wait 5 minutes for engine to cool down, then inspect for damage. Vibration is generally a warning of trouble. Check damaged parts and clean, repair and/or replace as necessary. H. Never tamper with safety devices. Check their proper operation regularly. I. Before performing any maintenance or inspection procedure, shut down the engine, disconnect the spark plug wire keeping it away from the spark plug to prevent accidental starting, wait 5 minutes for machine to cool down. J. Never allow people who are unfamiliar with these instructions to use the Wood Chipper. Allow only responsible individuals who are familiar with these rules of safe operation to use your machine. K. Never overload or attempt to chip woods beyond the manufacturer’s recommendation. It could result in personal injury or damage to the machine. L. While using, don’t hurry or take things for granted. When in doubt about the equipment
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Part I: General Safety Rules or your surroundings stop the machine and take time to look things over. M. Never operate the machine when under the influence of alcohol, drugs, or medication. N. Use the machine only in daylight. O. Stay alert for hidden hazards or traffic. P. Keep all nuts and bolts tight and keep the equipment in good operating condition.
A Note to All Users
List of warnings and cautions cannot be all-inclusive. If situations occur that are not covered by this manual, the operator must apply common sense and operate this WOOD CHIPPER in a safe manner.
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Part II: Familiar with the Wood Chipper
PART II: Familiar with the Wood Chipper
It may be helpful to familiarize yourself with the controls and features of the Wood Chipper. If you have any question, please contact the dealers in your area.
TECHNICAL SPECIFICATIONS
Engine Power Chipper Capacity Wood Diameter Permitted wood width Hydraulic pump Hydraulic motor Oil tank Capacity Tire Overall Height Overall Length Width weight Roller Max RPM
Recoil Start 13HP/15HP four strokes Gasoline/petrol 4CBM/hour to 6CBM/hour diameter 120mm 200mm 10ml/r,20mpa 0-600rpm, MAX 240N*M 4L 16*6.5-8 1560mm 2150mm 830mm 328/378kgs 2250
Electric Start 13HP/15HP four strokes Gasoline/petrol 4CBM/hour to 6CBM/hour diameter 120mm 200mm 10ml/r,20mpa 0-600rpm, MAX 240N*M 4L 16*6.5-8 1560mm 2150mm 830mm 333/383kgs 2250
AUTO-FEED SPEED Bar:
The bar can adjust the rotating speed of the feeding roller(from 0-600RPM).
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Part II: Setting Up The Log Splitter
AUTO-FEED FUNCTION HANDLE:
By operating the handle, there are 3 functions of the feeding roller: Feeding, Reversing, hold-on.
BLADE CONDITION CHECKING:
By Loosing these 4 bolts, can open the chamber to check the condition of blades and fans.
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Part III: Operating the Wood Chipper
PART III: Operating the Wood Chipper
It may be helpful to better familiarize yourself with the features of your Wood Chipper before beginning the steps outlined in this chapter.
WARNING
A. Read and understand all instructions, safety precautions, and/or warnings listed in “PART I: General Safety Rules” before operating the WOOD CHIPPER. If any doubt or question arises about the correct or safe method of performing anything found in this manual, please contact the dealers in your area.
B. When operating the Wood Chipper, make sure you are standing in the safe operating area (OPERATOR ZONE). You must stay in the safe operating area at all times when the ram is in motion (whether extending or retracting). Never place any part of your body into a position that causes an unsafe operating condition.
C. Before loading and operating the Wood Chipper, always wear protective gear, including safety goggles, hearing protection, tight-fitting gloves without draw strings or loose cuffs, and steel-toed shoes.
D. Knowing the correct and incorrect methods of Chipping woods. Never using an incorrect or unsafe method.
Prepare:
1. Check engine condition 2. Fill engine with right type engine oil and petrol(according engine manual). 3. Check blade condition, make sure the blade is not over-worn and the blade-fan is not blocked. 4. Check the tank if enough hydraulic oil #46(about 2/3 volume). 5. Make sure the feed speed switch in “0” position. 6. Make sure the feed function handle in “STOP” position. 7. Check bolts condition if all fastened. 8. Check kill switch in function.
Starting
1. Position your Wood Chipper on flat, dry ground, make sure the machine cannot be moved. 2. Make sure the fuel shut-off valve is in the “ON” position. 3. Move the choke control lever to the “CHOKE” position (should only be needed if the
engine is cold). 4. Move the throttle control lever to the “FAST” position. 5. Recoil Start: Turn the Ignition Switch to the “On” position. Grasp the recoil starter handle
and slowly pull until you feel resistance. Let the cord retract a little bit then pull the cord rapidly to start the engine. One or two pulls usually starts the engine.
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Part III: Operating the Wood Chipper 6. Electric Start: Turn and hold the Key in the start position until Engine starts then let the
Key return to run position. 7. Move the choke control lever (if used for cold engine) slowly back to the “RUN” position
when the engine is running well. 8. If the Wood Chipper has not been running (cold engine), warm up the engine by running
the engine at half throttle for 3 to 4 minutes, then advance the engine throttle control to the maximum speed. 9. Adjust feeding function handle to “Forward” position. 10. Adjust the feed speed bar to proper speed.
Stopping
1. Adjust feed speed bar to “0” position. 2. Adjust feed function handle to “STOP” position. 3. Move the Throttle Lever to IDLE. 4. Recoil Start: Turn the Ignition Switch to the OFF position. 5. Electric Start: Turn the Key to the OFF position.
Operator Zone
Wood Chipping
NOTICE
Woods’ and branches’ diameter should be no bigger than 120mm.
WARNING
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Part III: Operating the Wood Chipper Do not place your hands into the chute when loading. This is a very UNSAFE method and could result in injury to your hands. Do not reach or step across the rail while the Wood Chipper is running. This is a very UNSAFE method which could cause personal injury, even death.
When Blocked
If the Roller stops while chipping woods or branches, the engine should be stopped, and take out the woods which stuck the roller, and then restart the engine, and chip again.
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Part IV: Maintaining The Wood Chipper
PART IV: Maintaining the Wood Chipper
Regular maintenance is the way to ensure the best performance and long life of your machine. Please refer to this manual and the engine manufacturer’s user manual for maintenance procedures.
WARNING
Before performing any maintenance procedure or inspection, stop the engine, wait five minutes to allow all parts to cool. Disconnect the spark plug wire, keeping it away from the spark plug. Disconnect the Battery Terminals (Electric start only).
Regular Maintenance Checklist
Procedure
Check engine oil level Check general equipment condition Check wedge for sharpness Check belts Check tire pressure Clean engine exterior and cooling Change Engine Oil Replace air filter Replace spark plug
Before Each Use
First time 5hours
Every 3 Hours
Every 25 Hours
Every 100 Hours
Engine Service
Refer to the engine manufacturer’s user manual for engine maintenance.
Lubrication
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Part IV: Maintaining The Wood Chipper
NOTICE
All Bearings of your Chipper are sealed units and should have sufficient lubricant to last the life of your machine with normal use.
Greasing the rack and Pinion
NOTICE
All the rack and pinion should be greased before every use.
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Part VI: Troubleshooting and Parts List
PART V: Troubleshooting and Parts List
Most problems are easy to fix. Consult the Troubleshooting Table below for common problems and their solutions. If you continue to experience problems, contact the dealers in your area.
WARNING
Before performing any maintenance procedure or inspection, stop the engine, wait five minutes to allow all parts to cool. Disconnect the spark plug wire, keeping it away from the spark plug.
Troubleshooting Table
SYMPTOM The engine won’t start.
(Please refer to the engine user manual for engine-specific procedures.) The engine lacks power or is not running smoothly.
(Please refer to the engine user manual for engine-specific procedures.)
Engine smokes.
(Please refer to the engine user manual for engine-specific procedures.) Machine does not seem
POSSIBLE CAUSE Is the ignition switch in the “ON” position? Is the fuel shut-off valve on? Are you using fresh, clean gas? If the gas is old, change it. Use
a fuel stabilizer if you keep gas longer than 30 days. Is the spark plug clean? If the spark plug is dirty or cracked,
change it. If it’s oily, leave it out, hold a rag over the plug hole and pull the recoil cord several times to blow out any oil in the cylinder, then wipe off the plug and reinsert it. Check that the Throttle Lever is in the “Run” position. Is the air filter clean? If it’s dirty, change it following the
procedure in the engine manufacturer’s owner’s manual. Is the spark plug clean? If it’s fouled or cracked, change it. If it’s
oily, leave it out, hold a rag over the plug hole and pull your recoil cord several times to blow out any oil in the cylinder, then wipe off the plug and reinsert it. Are you using fresh, clean unleaded gas? If it’s old, change it. Use a fuel stabilizer if you keep gas longer than 30 days. Does your engine have the right amount of clean oil? If it’s dirty, change it following the procedure in the engine manufacturer’s owner’s manual. Check the oil level and adjust as needed. Check the oil level and adjust as needed. Check the air filter and clean or replace if needed. You may be using the wrong oil–too light for the temperature. Refer to your Engine Owner’s Manual for detailed information. Clean the cooling fins if they’re dirty.
The belts may be too loose and slipping. Adjust or replace belts as
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to have full chipping power.
Part VI: Troubleshooting and Parts List need.
16
Part VI: Troubleshooting and Parts List
Explosion View and parts list
Ref.
Description
pcs Ref.
Description
pcs
1 Penta-blade rod
44 Bearing6205
2 Triangle blade
45 Wheel pipe axle
4 M10*25 thinhead screw
46 Battery box
5 Bearing 1507
47 Baseframe plate
6 Pulley 200
48 Mouth frame
7 B-belt 940
49 Feed rubber
8 Engine
50 Foot angle plate
11 Tow bar
51 Feed hopper
12 Belt cover
52 Switch valve
13 Clutch 125
53 Speed valve
15 M8*25 screw
54 Spring
16 Bearing 6306-2RS
55 Cover
17 Lock nut M35*1-5
57 Interval rod
18 Blade push-plate
58 Main axle
19 Key way 8*7*60
59 Plate blade
20 Long blade spacer
60 Bearing FL206
21 Bearing base
61 Pulley A 90
22 Fan plate
62 Belt A 500
23 Blade plate
63 Pin 8*7*30
24 Anvil
65 Emergency stop
25 Bottom frame
66 Hopper block plate
26 Switch
67 Push bar
27 Battery
68 Pump joint
28 Cover fixing plate
69 Pump
29 Rear frame
70 Pump fixing plate
30 Rubber pad
71 Pump pulley
31 Oil bean cover
72 Ratchet & motor
32 Oil feed filter
73 Top cover
33 Chain
74 Top body
34 Tank
75 Screw hook
35 Oil outlet filter
76 Bottom discharge
36 1.5inch interface
77 Top discharge
37 Oil outlet interface
78 Fasten handle
38 Pin 3.5*40
79 Reflect cover
39 Nut M24
80 Bearing seal
40 25 washer
81 Engine protection
41 Wheel 16*8.0-7
82 Emergency stop bar
42 Flange
83 washer
43 Seal 25*47*7
84 Tension wheel
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