Joy-it Nema-23-04cl Nema Closed-loop Step Motor User Manual

Joy-it Nema-23-04cl Nema Closed-loop Step Motor User Manual

JOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-logo

JOY-iT NEMA-23-04CL Nema Closed-Loop Step Motor

JOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-product

GENERAL INFORMATION

Dear customer,
Thank you very much for choosing our product. In the following, we will show you what you need to consider during commissioning and use. Should you unexpectedly encounter any problems during use, please feel free to contact us.

CONNECTIONS

  • 2 multi-core cables lead out of the stepper motor.
  • The 4-core cable belongs to the motor, the cable assignment is as follows:
  • If your motor was delivered with a blue marking on the side of the encoder housing, as shown in the following picture, the following pin assignment must be used:
ConnectionColor
A+Black
A-Green
B+Blue
B-Red

JOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-1

ConnectionColor
A+Green
A-Black
B+Blue
B-Red

JOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-2

  • In addition, an 18 – 70 V DC power supply for the motor must be connected to the motor driver at V+ / V-.
  • In addition, a protective grounding can be connected to .
  • The 6-core cable belongs to the encoder, the cable assignment is as follows
ConnectionColor
EB+White
EB-Yellow
EA+Green
EA-Blue
VCCRed
GNDBlack

There is another terminal block on the motor driver, this is for the control signal. The connections have the following functions:

ConnectionFunctionRemarks
PUL+PUL+ and PUL- are the positive and negative termi- nals of the control pulse signal.3,3 V ~24 V
PUL-
DIR+DIR+ and DIR- are the positive and negative terminals of the directional signal.
DIR-
ENA+ENA+ and ENA- the positive and negative terminals of the enable signal.
ENA-
ALM+ALM+ and ALM- are the positive and negative termi- nals of the alarm output signal.< 24 V, 40 mA
ALM-

The pin assignment of the RS-232 connection is as follows:JOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-3

PinFunktion
1NC
25V
3TXD
4GND
5RXD
6NC

DIP-SWITCHES

DIP switches 1 to 4 are used to configure the micro steps of the following dimensions:

MikrostepsSW1SW2SW3SW4
3600ONONONON
800OFFONONON
1600ONOFFONON
3200OFFOFFONON
6400ONONOFFON
12800OFFONOFFON
25600ONOFFOFFON
7200OFFOFFOFFON
1000ONONONOFF
2000OFFONONOFF
4000ONOFFONOFF
5000OFFOFFONOFF
8000ONONOFFOFF
10000OFFONOFFOFF
20000ONOFFOFFOFF
40000OFFOFFOFFOFF

With the DIP switch 5 (SW5) you can set the direction of rotation of the motor. If the switch is set to ON, it rotates clockwise, if the switch is set to OFF, it rotates counterclockwise. The setting is only accepted after a restart of the unit. DIP switch 6 (SW6) is used to select whether the internal smoothing function for the input pulse signal should be activated. If the switch is set to ON, this means that the smoothing function is enabled, if it is set to OFF, the Function disabled. The setting is only accepted after a restart of the unit. DIP switch 7 (SW7) is used to select the input pulse mode. If the switch is set to ON, the PUL/DIR mode is active, if it is OFF, the CW/CCW mode is active. The setting is only accepted after a restart of the unit. With the DIP-switch 8 (SW8) you can activate or deactivate the step loss detec-tion. If the switch is set to OFF, the step loss detection is activated, if the switch is set to ON, it is deactivated. The setting is only applied after the unit has been restarted.

LED INDICATORS

A green and a red LED are installed on the motor driver to indicate the current status.

LED statusDrive status
JOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-4The green LED lights upDrive not active
JOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-5

 

The green LED flashesDrive operates normally
JOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-24The red and green LEDs light upOvercurrent
  JOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-6The red LED flashes twice and the green onceOvervoltage
  JOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-6The red LED flashes three times and the green LED onceIncorrect internal driver voltage
   JOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-8The red LED flashes four times and the green LED onceTracking error exceeds the limit value
   JOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-9The red LED flashes five times

and the green LED once

Encoder phase error

CONTROL SIGNAL CONNECTION

PUL, DIR port: Connection for pulse commandJOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-10

  • The standard signal is pulse-shaped.
  • The motor driver can receive three types of pulse command signals.

ENA-port: enable/disable
When the standard optocoupler is off, the driver outputs current to the motor. When the internal optocoupler is on, the driver cuts off the current to each pha-se of the motor, so that the motor is in a is free state and cannot react to the step pulse.
If the motor is in the wrong state, the connection enables an automatic switch-off. The level logic of the enable signal can also be set in reverse.
ALM-port: Alarm output
The ALM connector is used to output the driver’s operating status to the exter-nal control circuit. ALM outputs different optocoupler levels when the driver is in the wrong state and in normal operating state.

Control signal wiring example

Connection to open-collector signalJOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-11

Connection to PNP signalJOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-12

DifferentialJOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-13

PC SOFTWARE

First steps

  • First you need to download the PC software here and then install it on your computer.
  • To control your motor driver with the PC software, you need an appropri-ate RJ-11 to SUB-D 9 connection cable.
  • When selecting the cable, pay attention to the correct pin assignment. You must connect the RJ-11 plug to your motor driver and the SUB-D plug to a COM port on your PC.
  • Now you can start the PC software.
  • Now select the COM port to which the driver is connected and press Connect.

JOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-14

  • When the connection has been successfully established, the status indi-cator lights up green. This should look like this.JOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-15

Driver statusJOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-16

NumberFunction
1Lights up in case of overcurrent
2Lights up in case of overvoltage
3Lights up when the position error limit has been exceeded
4Lights up in the event of an internal voltage error
5Lights up in the event of a parameter error
6Lights up when driver is activated
7Lights up when output signal 1 of the motor driver is active.
8Lights up when output signal 2 of the motor driver is active.
9Indicates the number of pulses
10Press to reset
11Indicates the number of encoder steps
12Indicates the current number of position errors
13Indicates the current voltage
14Indicates the current microsteps

IO SetupJOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-17

NumberFunction
1Setting the pulse mode
2Setting the Active Level of the Enable Pin
3Setting the function for output1 of the motor driver
4Setting the function for output2 of the motor driver
5Setting the active PUL edge
6Setting the Enable Action
7Setting the active OUT1 edge
8Setting the active OUT2 edge
9Setting the servo control mode
10Setting the input mode
11Setting the inpos limit
12Setting the pulse idle time

ParameterJOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-18

NumberFunction
1Setting the maximum current
2Setting the base current
3Setting the Initial Locking Time
4Setting the standard microsteps
5Setting the encoder resolution
6Setting the permissible step losses
7Adjusting the impulse noise filter
8Setting the pulse smoothing
9Speed feedback filter1
10Speed feedback filter2
11Acceleration feedback filter
12Frequency of the output pulse signal

Current control loopJOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-19

NumberFunction
1Activate / deactivate the proportional-integral regulator
2Proportional gain PI regulator
3Integral gain PI regulator
4Gain PI regulator
5Setting the current for the step test
6Perform a step test
7Shows the phase resistance in mΩ
8Shows the phase inductance in mH
9Setting the resistance
10Setting the induction
11Adjusting the torque

Servo Mode 1

NumberFunction
1Setting the Proportional Gain
2Setting the integral gain
3Damping factor
4Setting the speed feedback
5Setting the damping

Servo Mode 2JOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-21

NumberFunction
1Setting the proportional gain
2Setting the integral gain
3Setting the gravity compensation
4Speed feedback 1
5Speed feedback 2
6Speed Forward Gain
7Acceleration Forward Gain

Motion testJOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-22

NumberFunction
1Setting the speed
2Setting the acceleration
3Setting the distance
4Setting the delay between repetitions
5Press and hold to move backwards
6Press and hold to move forward
7Press to move the set distance backwards
8Press to move the set distance forward
9Press to start the test mode with the set parameters

Diagram displayJOY-it-NEMA-23-04CL-Nema-Closed-Loop-Step-Motor-fig-23

NumberFunction
1Setting the CH1 graph
2Setting the CH2 graph
3Enable/disable the repeat function
4Setting the sampling interval
5Setting the sampling rate
6Indicates position of the cursor on the X-axis
7Indicates position of the cursor on the left Y-axis
8Indicates position of the cursor on the right Y-axis
9Start or stop the diagram display

ADDITIONAL INFORMATION

Our information and take-back obligations according to the Electrical and Electronic Equipment Act (ElektroG)

Symbol on electrical and electronic equipment:
This crossed-out dustbin means that electrical and electronic appliances do not belong in the household waste. You must return the old appliances to a collection point.
Before handing over waste batteries and accumulators that are not en-closed by waste equipment must be separated from it.
Return options:
As an end user, you can return your old device (which essentially fulfils the same function as the new device purchased from us) free of charge for disposal when you purchase a new device. Small appliances with no external dimensions greater than 25 cm can be disposed of in normal household quantities independently of the pur-chase of a new appliance.
Possibility of return at our company location during opening hours: SIMAC Electronics GmbH, Pascalstr. 8, D-47506 Neukirchen-Vluyn, Germa-ny
Possibility of return in your area:
We will send you a parcel stamp with which you can return the device to us free of charge. Please contact us by email at [email protected] or by telephone.
Information on packaging:
If you do not have suitable packaging material or do not wish to use your own, please contact us and we will send you suitable packaging.

SUPPORT

If there are still any issues pending or problems arising after your purcha-se, we will support you by e-mail, telephone and with our ticket support system.

  • Email: [email protected]
  • Ticket system: http://support.joy-it.net
  • Telephone: +49 (0)2845 9360-50 (10-17 o‘clock)
  • For further information please visit our website:
  • www.joy-it.net
  • Published: 07.10.2022

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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