Grundfos Gim1a Gim Ciu Machine Health Monitor Instructions

Grundfos Gim1a Gim Ciu Machine Health Monitor Instructions

GRUNDFOS INSTRUCTIONS
GiM CIU
Installation and operating instructions

GRUNDFOS GIM1A GiM CIU Machine Health Monitor - cover

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General information

Read this document before you install the product. Installation and operation must comply with local regulations and accepted codes of good practice. Read the installation and operating instructions for the relevant CIM module.

Hazard statements

The symbols and hazard statements below may appear in Grundfos installation and operating instructions, safety instructions and service instructions.
DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious personal injury.
WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious personal injury.
CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate personal injury.
The hazard statements are structured in the following way:
SIGNAL WORD
Description of the hazard Consequence of ignoring the warning · Action to avoid the hazard.

Notes

The symbols and notes below may appear in Grundfos installation and operating instructions, safety instructions, and service instructions.
Observe these instructions for explosion-proof products.
A blue or grey circle with a white graphical symbol indicates that an action must be taken.
A red or grey circle with a diagonal bar, possibly with a black graphical symbol, indicates that an action must not be taken or must be stopped.
If these instructions are not observed, it may result in malfunction or damage to the equipment.

Tips and advice that make the work easier.

Product introduction

Product description

The product monitors the activity of a Grundfos CR, CRE pump. It detects possible irregularities concerning CR, CRE pumps to increase system uptime and keep service and maintenance people on track with pump operation and status for maintenance planning.
GRUNDFOS iSOLUTIONS MONITOR is referred to as “GiM CIU” in this document.

Intended use

The product is intended for use with a Grundfos CR, CRE pump. It can be used for monitoring the pump but not for controlling it.

Applications

The product is used as a communication interface between a Grundfos product and a main network. It is used together with a CIM module (CIM = Communication Interface Module) fitted in the unit.
GENIbus is optional communication between the unit and a Grundfos product.

LEDs

The three LEDs are placed on the front cover of the GiM CIU. The Bluetooth button is placed on the bottom on one of the cable glands.

Explanation of the symbols

SymbolDescription
Red and green status LED for the main network. See the installation and operating
instructions for the CIM module for more information.
Status LED for the internal communication between the CIM module and the Grundfos product. See the installation and operating instructions for
the CIM module for more information.
STATUSMonitor status. See the following table for descriptions.
Bluetooth button for pairing between GiM CIU and Grundfos GO Remote 2.0.
STATUS LEDDescription
Permanently greenThe system is working.
Flashing greenGiM CIU is in learning mode.
Permanently yellowA warning from the CR pump, for example, high media temperature, vibration or cavitation. It could also be a warning indicating, for example, a VTU sensor fault or missing power for the real-time clock.
Permanently redAn alarm from the CR pump, for example, dry run, high media temperature, vibration or cavitation.
Identification

Nameplate

GRUNDFOS GIM1A GiM CIU Machine Health Monitor - NameplateTM076071

Example of a nameplate

Pos. Description
1Type designation
2Product number
3Supply voltage
4Version number
5Production code (year and week)
6Serial number
7Enclosure class
8FCC and IC text, only for UL variants
9Environmental type
10Rated power
11Production site
12Markings and approvals

Related information

Location

Receiving the product

Inspecting the product

Before installing the product, do the following:

  1. Check that the product is as ordered.
  2. Check that no visible parts have been damaged.
  3. If parts are damaged or missing, contact your local Grundfos sales company.
Scope of delivery

The packaging contains the following items:

  • GRUNDFOS iSOLUTIONS MONITOR CIU unit (GiM CIU)
  • installation and operating instructions for the product.

Installation requirements

Location

Install the product in a location that meets the following requirements:

  • Place the product in a flood-safe place.
  • Make sure that the ambient temperature is within the limits.
  • Install the product as close as possible to the connected pumps, sensors, and accessories.
  • The product must be easily accessible.
  • You must install the product in a protective shed or enclosure to avoid direct sunlight and rain.
  • Indoor installation: The product must be installed in a well-ventilated room to ensure cooling of its components.

Related information

Nameplate
Technical data

Radio frequency radiation exposure, for Canada and US only
This equipment complies with FCC and ISED radiation exposure limits set forth for an uncontrolled environment. This equipment must be installed and operated with a minimum distance of 20 cm (0.66 feet) between the radiator and your body. FCC ID: OG3-GIM1A IC: 10447A-GIM1A

Mechanical installation

Mounting on the wall
Mount the unit on a surface. The cable glands must face downwards.

CAUTION
The product can fall down
Minor or moderate personal injury ‐ Make sure to use screws that fit into the unit and support its weight.

  • All cable screens must be connected to earth. If it is not possible to use cable clamps, the stripped part of the cable screen must be as short as possible to reduce the impedance at high frequencies.
  • The cable glands must face downwards.
  1. Loosen the screws and remove the front cover.
  2. Drill holes in the surface.
    GRUNDFOS GIM1A GiM CIU Machine Health Monitor - Mounting on the wallTM076032
    Pos. Dimensions [mm] (inch)
    1115 (4.53″)
    291 (3.58″)
    3ø4.5 (0.18″)
    481.5 (3.21″)
  3. Insert wall plugs, if applicable.
  4. Fit the four screws in the mounting holes and cross-tighten the screws, 1.25 Nm.

Electrical connection

DANGER
Electric shock
Death or serious personal injury

  • Applies to supply voltages above 30 VRMS / 60 VDC: The installation must incorporate a switch or a circuit breaker in order to switch off the mains supply. It must be close to the CIU unit and easily accessible for the operator. It must be marked as a disconnecting device for the CIU unit.
  • In case of an insulation fault, the fault current may be a pulsating DC. Observe national legislation about requirements for and selection of a Residual Current Device (RCD) when installing the pump.

The residual-current circuit breaker must be marked like this:

TM072868

WARNING
Electric shock
Death or serious personal injury

  • Switch off the power supply before making any electrical connections. Make sure that the power supply cannot be switched on accidentally.
  • The protective earth from the socket outlet must be connected to the protective earth in the pump. Therefore, the applied plug must have the same protective earth connection systems as the socket outlet, or a suitable adapter must be applied.
  • Ensure that the high-voltage protection cover is mounted correctly once the installation is finished.
  • Tighten the cable glands securely to avoid water coming into the unit or the cables being pulled out.
  • The CIU unit and GENIbus must only be connected to SELV or SELV-E circuits.

WARNING
Falling off ladder
Death or serious personal injury

  • Take care when installing the unit on the pump.

CAUTION
Hot surface
Minor or moderate personal injury

  • Do not touch the pump. The surface may be hot.

All installation work must only be carried out by qualified and authorised persons.

GRUNDFOS GIM1A GiM CIU Machine Health Monitor - Electric shockTM076522

Pos.Description
1CIM connection
2IO connections
3GENIbus master, connection to the pump
4VTU board
5Sensor connections
6Power supply
7High-voltage protection cover

Related information

6.2 Connecting the power supply
6.3 Connecting GENIbus to the pump
6.4.1 Mounting the sensor cable
6.5 Connecting the IO connections

Terminals

Remember to tighten the cable glands before you switch on the power. The tightening torque is 1.5 Nm.

GRUNDFOS GIM1A GiM CIU Machine Health Monitor - Terminals

TM076411

Pos. Description
1Blank (default) Options: antenna, Ethernet or IO
2Blank (default) Options: antenna, Ethernet or IO
3Blank (default) Options: GENIbus master (pump) or IO
4VTU sensor
5Power supply
6Bluetooth connect button

Connecting the power supply
WARNING
Electric shock

Death or serious personal injury

  • Make sure there is proper insulation around the supply cable.
  • The protective earth wire must be longer than the neutral and phase wires.
  1. Remove the front cover.
  2.  Remove the sensor connector and the IO connections.
  3. Pull the high-voltage protection cover upwards to access the connectors.
  4. Lead the supply cable through the cable gland.
  5. Connect the supply conductors to earth, N and L.
  6. Tighten the cable glands.
  7. Fit the high-voltage protection cover again.
    GRUNDFOS GIM1A GiM CIU Machine Health Monitor - Connecting the power supplyTM077422
    TM077423
    Push the cover down firmly
  8. Fit the front cover.

Example:

GRUNDFOS GIM1A GiM CIU Machine Health Monitor - ExampleTM076416

Pos. Description
1Protective earth terminal
2Neutral terminal
3Phase terminal

GRUNDFOS GIM1A GiM CIU Machine Health Monitor - Example 2

Wire requirements
Related information

6. Electrical connection
6.3 Connecting GENIbus to the pump
6.5 Connecting the IO connections

Connecting GENIbus to the pump
  1. Remove the front cover.
  2. Lead the GENIbus cable through the cable gland.
  3. Connect the conductors to terminals A, Y and B.
  4. Connect the cable screen under the earth clamp, and tighten the earth clamp.
  5. Tighten the cable gland.
  6. Fit the front cover.

Example:

GRUNDFOS GIM1A GiM CIU Machine Health Monitor - Example 3

TM076415

GENIbus connection

Pos. Designation Description
1AGENIbus terminal A. Positive
data signal.
2YGENIbus terminal Y
3BGENIbus terminal B.
Negative data signal.
4Earth clamp

Related information
6. Electrical connection
6.2 Connecting the power supply

Sensor cable

WARNING
Fall hazard
Death or serious personal injury

  • Follow local working environment regulations.

Mounting the sensor cable

  1. Read the GiM quick guide to see how to mount the sensor cable.

GRUNDFOS GIM1A GiM CIU Machine Health Monitor - qrnet.grundfos.com/qr/i/99802939

GRUNDFOS GIM1A GiM CIU Machine Health Monitor - Sensor cable

Pos. ColourDesignation Description
1WhiteDRDry run
2BrownV+Supply
3GreenGNDGround
4YellowRw1Pt100
5GreyRw2Pt100
6PinkVinAnalog
7BlueGNDGround
8RedGNDGround

For more information on the VTU sensor, see the data sheet.

GRUNDFOS GIM1A GiM CIU Machine Health Monitor - Sensor cable 2

net.grundfos.com/qr/i/99873130

Related information
6. Electrical connection

Connecting the IO connections

WARNING
Electric shock
Death or serious personal injury

  • The IO connections of the GIM CIU unit must be connected to SELV or SELV-E circuits only.

GRUNDFOS GIM1A GiM CIU Machine Health Monitor - Connecting the IO connections

Wiring diagram
Options for configuration of connections

Electrical signalsDIAI/DI 1AI/DI 2AI/DI 3Pt100(0)
Digital inputx
Analog input, 0 – 20 mAxxx
Analog input, 4 – 20 mAxxx
Analog input, 0 – 10 Vxxx
Analog input, 0 – 5 Vxxx
Analog input, 0.5 – 3.5 Vxxx
Pt100x
Pt1000x

Related information
6. Electrical connection
6.2 Connecting the power supply

  1. Connect the input and output terminals according to the drawing.

Starting up the product

Connecting the unit to Grundfos GO Remote 2.0

Before connecting the product, the Grundfos GO Remote 2.0 app must be downloaded to your smartphone or tablet. The app is free of charge and available for iOS and Android devices.

CAUTION
Radiation
Minor or moderate personal injury

  • Human tissue may be heated by RF energy. Locate the antenna at a minimum distance of 20 cm (7.87 inches) from any body parts.
  1.  Open Grundfos GO Remote 2.0 on your device. Make sure that Bluetooth is enabled. Your device must be within reach of the product to establish Bluetooth connection.
  2. Press the connect icon in Grundfos GO Remote 2.0.
  3. Press the connect button on the product. The blue LED is flashing until your device is connected. Once the connection is established, the LED is permanently on. Grundfos GO Remote 2.0 is now loading the data for the product.
  4. Refer to the GiM quick guide for further information regarding startup.

GRUNDFOS GIM1A GiM CIU Machine Health Monitor - qrnet.grundfos.com/qr/i/99802939

Servicing the product

The product cannot be serviced.

  • Contact Grundfos. If the product is faulty, it must be replaced.
Cleaning the product

The product must only be cleaned with a clean dry or a soapy damp cloth.

Technical data

Electrical supply

Transient overvoltageCategory II
Supply voltage24-240 VAC/VDC, ± 10 %
FrequencyDC, 50/60 Hz
Max. power consumption11 W

Cables

Power supply cableIEC: 0.75 – 4 mm UL: 18 – 12 AWG Use a 3-core cable thatmeets the  requirements of the National Electric Code.

Use copper or copperclad aluminum conductors only. Use a power cable with an outer diameter of ø6 10 mm only.

Recommended
communication cable
Screened, double twisted-pair Cross-section: 0.2 – 0.3 mm 2 AWG: 24 – 22 Maximum cable length: 1200 m (4000 ft) Use a communication cable with an outer diameter of ø4 – 10 mm.
Cable entry5 x M16 ø3.5 – 10 mm clamping range

Fuses

Back-up fuseMaximum 10 A. Both standard fuses as well as quick- and slow-blow fuses are suitable.
Short-circuit protectionUse fuses that comply with IEC 60127. USA and Canada (branch circuit protection): Use a UL/CSA listed non-time delay (high capacity) fuse that complies with the UL248 series or an inverse time circuit breaker that complies
with UL489. Fuse types RK1, RK5, J, and CC are acceptable.

GENIbus master, for pump connection

TransceiverRS-485
ProtocolGENIbus
ParityNone
Stop bits1
Transmission speed9600 bit/s

GENIbus connection, for Grundfos GO Remote PC

TransceiverRS-485
ProtocolGENIbus
ParityNone
Stop bits1
Transmission speed9600 (default), 19200, 38400, 115200 bit/s

Modbus RTU

TransceiverRS-485
ProtocolModbus
ParityNone, odd, even (default)
Stop bits1 (default), 2
Modbus address1-247. Default: 247.
Transmission speed9600 (default), 19200, 38400 bit/s

Environmental conditions

Max. altitude above sea level2000 m (6562 ft)
Relative humidity95 %, non-condensing
Pollution degreeCategory 3
Enclosure classIP54 according to IEC 60529
Type 2 according to UL 50
For indoor use only.

Ambient temperature

During operation-20 to +45 °C (-4 to +113 °F)
During storage-20 to +60 °C (-4 to +140 °F)
During transport-20 to +60 °C (-4 to +140 °F)

Related information
4.1 Location

Disposing of the product

This product or parts of it must be disposed of in an environmentally sound way.

  1. Use the public or private waste collection service.
  2. If this is not possible, contact the nearest Grundfos company or service workshop.

The crossed-out wheelie bin symbol on a product means that it must be disposed of separately from household waste. When a product marked with this symbol reaches its end of life, take it to a collection point designated by the local waste disposal authorities. The separate collection and recycling of such products will help protect the environment and human health.

See also end-of-life information at www.grundfos.com/product-recycling.

A.1. FCC/ISED general requirements

This device complies with FCC and ISED radiation exposure limits set forth for an uncontrolled environment. This device must be installed and operated with a minimum distance of 20 cm (7.87 inches) between the radiator and your body. This transmitter must not be co-located or operated in conjunction with any other antenna or transmitter.

FCC
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

  1. This device may not cause harmful interference, and
  2. This device must accept any interference received, including interference that may cause undesired operation.

Changes or modifications made to this equipment not expressly approved by Grundfos may void the user’s authority to operate this equipment.
ISED
This device complies with ISED’s license-exempt RSSs. Operation is subject to the following two conditions:

  1. This device may not cause harmful interference, and
  2. This device must accept any interference received, including interference that may cause undesired operation.

Changes or modifications made to this equipment not expressly approved by Grundfos may void the user’s authority to operate this equipment.

This radio transmitter (IC: 10447A-GIM1A) has been approved by ISED to operate with Grundfos cellular module CIM 280-US (IC: 10447A-CIM2X034G). Only the original Grundfos supplied antenna, part no. 99838775, is permitted.

The maximum antenna gain is:

CDMA850/LTE B5+0.3 dBi (824-849 MHz)
CDMA1900/LTE B2-1.2 dBi (1850-1910 MHz)
LTE B4+1.5 dBi (1710-1755 MHz)
LTE B17-7.0 dBi (704-716 MHz)
LTE B12-7.0 dBi (698-716 MHz)
LTE B13-5.0 dBi (777-787 MHz)

Bluetooth information

Frequency of operation2400 – 2483.5 MHz (ISM band)
Modulation typeGFSK
Data rate1 Mbps
Transmit power5 dBm EIRP with internal antenna

A.2. Exposition aux radiations de fréquence radio

Declaration of conformity

We, Grundfos, declare under our sole responsibility that the product GiM CIU, to which the declaration below relates, is in conformity with the Council
Directives listed below on the approximation of the laws of the EU member states.

  • Radio Equipment Directive 2014/53/EU. Standards used:
    EN 61010-1:2010
    EN 301 489-1 ver. 2.2.0
    EN 301 489-17 ver. 3.2.4
    EN 301 489-52 ver. 1.3.1
    EN 301 908-1 ver. 11.1.1
    EN 301 908-2 ver. 1.1.2
    EN 301 908-13 ver. 11.1.2
    EN 301 511 ver. 12.5.1
    EN 300 328 ver. 2.2.0
  • RoHS 2 Directives (2011/65/EU and 2015/863/EU).
    Standard used: EN IEC 63000:2018

This EC declaration of conformity is only valid when published as part of the Grundfos installation and operating instructions (publication number 99802941). Bjerringbro, 1/November/2020

GRUNDFOS GIM1A GiM CIU Machine Health Monitor - singSenior Manager

United Kingdom
GRUNDFOS Pumps Ltd. Grovebury Road Leighton Buzzard/Beds. LU7 4TL
Tel.: +44-1525-850000
Fax: +44-1525-850011
U.S.A.
GRUNDFOS Water Utility Head Quarters Brookshire, Texas 77423 USA

99802941 
ECM 1299999

© 2020 Grundfos Holding A/S, all rights reserved.

Trademarks displayed in this material, including but not limited to Grundfos, the Grundfos logo and “be think innovate” are registered trademarks owned by The Grundfos Group. All rights reserved.

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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