FM-5540 Shrink Wrapping Machine
Product Information
The product is a 2 in 1 sealing and shrinking packaging machine
that is safe, efficient, and easy to operate. The machine comes
with a use and maintenance manual that includes safety cautions,
machine dimensions, panel components, and machine parts’
illustrations. The machine has a stainless steel heating tube with
a heat sink on the surface that heats up fast and has a long
lifespan of usage. The seal and shrink process is done in one step,
ensuring a firm and well-looking seal on the film. The machine can
work continuously for a long time.
Product Usage Instructions
- Read the use and maintenance manual before using the
machine. - Ensure that the breaker and wires applied correspond to the
capacity of the power supply of the machine. Do not use smaller
capacity breakers or smaller diameter wires as this can damage the
parts or wiring. - To ensure that liquid does not leak out when packing liquid
products, guaranteeing no damage to the machine or operator, do not
use the machine in a very moist and humid environment or a place
full of vapor. - Avoid using the machine in a place full of dust.
- Do not touch the sealing blade, asbestos slot, or heating
bubble by hand as they are of high temperature after a long time
running. - Avoid putting any metal parts under the sealing blade when
sealing to avoid damaging the blade. - The sealing time should be between 0.8 to 1.5 seconds in
general. The sealing blade is steady, and the sealing time is easy
to adjust according to the thickness of the film. - Use the power button to turn on or off the machine’s
power. - Set the temperature of the heating system using the temperature
button. - Set the sealing time of the blade using the sealing time
button. - Set the shrink time of the shrink system using the shrink time
button.
Use and maintenance Manual
ONEFor ewor d
1Summarization Thanks for using our machineIt’s a safe ,applied and efficient sealing and shrinking 2 in 1 packaging machine .
2Matters need attentions A. Pls read this manual before use the machine B. Pls take the cautions and machine commond sense in mind before use the
machine C. Pls Keep this manual in order to reference D. Give this manual to the end user E. We reserve the right to make technical modification on this machine and manual
in order to improve and perfect machine performance ; F. Pls contact us if you have any good suggestion for this machine and manual 3safety cautions A. The breaker and wires applied must correspond to the capacity of the power
supply of machineOtherwise , damage occurs to the parts or wiring if the smaller capacity breaker or the smaller diameter wires are applied. B. To guarrantee the liquid would not leak out when packing liquid product ,if not ,damage would be made to the machine or the operator would possibly get the electric shock C. Don’t use the machine in a very moist and humid environment or a place which full of a lot of vapor
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Use and maintenance Manual
D. Don’t use the machine in the place which full of dust E. The sealing blade , asbestus slot and the heating bubo are of high temperature
after a long time running ,don’t touch by hand F. Don’t put any metal parts under the sealing blade when sealing in order to avoid
damaging to sealing blade G. The sealing time should be of 0.8 to 1.5 second in general ,the sealing blade
would be damaged if the sealing time was set too long. H. The shrinking temperature should be set between 200°C to 300°C,The sealing
blade would be damaged or a bad packaging effect occurs if the shrinking temperature is too high. I. The sealing blade , teflon belt and neoprene rubber would be worn after a period of time using ,so please prepare some damageable parts , examine and repair the machine periodically. J. Pls cut off the electricity before change the parts .and change the parts in order 4Features of the machine A. This machine is widely used for the packaging application of these industries :food ,toy ,hardware ,cosmetic ,medicine ,daily commodity ,books ,bamboo product ,wooden product and electric appliance B. Sealing and shrinking 2 in 1 machine occupying small space and easy to operate C. Applied to variety of shrink film such as PVC,POF etc D. The sealing blade is made of alloy ,stick-proof and high temperature-proof without carbonization and smoking when packing ,it’s prove the sealing part
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Use and maintenance Manual
steady ,The sealing time is easy to adjust according to the thickness of the film E. Stainless steel heating tube with Heat Sink on the surface that heat up fast and
long life-span of usage F. Seal and shrink in one time ,safe , reliable and easy to operate ,the part sealed on
the film is firm and looks well G. this machine can work continuously for a long time
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Use and maintenance Manual
TWOMachine dimension and wooden carton dimension
1Machine dimension
FM-4030 dimension
FM-5540 dimension
4
2Wooden carton dimension
Use and maintenance Manual
FM-4030 carton dimension
FM-5540 Carton dimension
5
THREEcomponents of the panel
1
2
Use and maintenance Manual
3
4
A. PowerTurn on or off the power of machine B. temperatureset the temperature of heating system C. sealing timeset the sealing time of blade D. shrink timeset the shrink time of shrink system;
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Use and maintenance Manual
FOURMachine parts illuminate drawing
1final assembly drawing
No.
Name
Qty
1
frame
1
2
Film feeding system
1
3
Srhink system
1
4
Electric control system
1
5
Sealing system
1
7
2Distributor plate illuminate drawing
Use and maintenance Manual
No.
Item
Name
Qty
1
Distributor plate
1
2
T2
Sealing blade Transformer
1
3
T1
Electromagnetic Transformer
1
4
V1
rectifier bridge
1
5
wiring duct
1
6
wiring duct 2
1
7
X
Terminal block
1
8
QF1
Heating tube circulate breaker
1
9
KT2
Delay relay
1
10
QF2
Electronagnetic circulate breaker
1
11
QF3
Sealing circulate breaker
1
12
QF4
Blowing circulate breaker
1
13
KM1
Electromagnetic circulate contactor
1
14
KM2
Blowing circulate contactor
1
15
KM3
Heating tube circulate contactor
1
16
KM4
Sealing circulate contactor
1
8
3blowing system
Use and maintenance Manual
9
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Item
1- 18B
2- 16J 1- 25B 1- 27B 1- 22B 1- 22B 1- 24B 1- 26B 1- 35B 1- 35A 1- 29B 1- 28B 1- 34B 2- 37J
1- 36B
Use and maintenance Manual
Name
I nst al l box of f an Bl owi ng mot or
Shaf t sl eeve of bl owi ng mot or
assembling board for heating tube
Fr ont heat i nsul at i on boar d l ef t suppor t boar d f or upper f r ame Ri ght suppor t boar d f or upper f r ame
The open and cl ose boar d Wi nd gui de boar d t her mocoupl e Heat i ng t ube
suppor t boar d f or mesh wor kt abl e Pot hook f or mesh wor kt al be Mesh wor kt abl e Bol t f or suppor t boar d f an
Heat Sink
Heat i nsul at i on boar d bol t
GB- CROSS- SCREWS- TYPE1 M4X5- 5 Socket head scr ew M6X16+ gasket 6
Qty
1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 1 34 1 4 12 4
10
4Reel holder system drawing
Use and maintenance Manual
No.
Name
Qty
1
Reel holder
1
2
Shaft of perforator
2
3
Wheel
1
4
Shaft for guide film
2
5
Installation shelf for guild rail
2
6
Fixer
2
7
Cover of the perforator wheel
4
8
Pin wheel of the perforator
2
9
grooved wheel
2
10
cross recessed round head screw M5X16
8
11
Fixer bolt
2
12
bolt
6
13
Upper board of moveable rail
2
14
GB-CROSSS-SCREWTYPE1M4X6-6
6
11
FIVEtechnical parameters table·
model
Power supply power
Max sealing size dimension weight
FM-4030
1 phase 220V 50Hz 1phase 110V 60Hz
3.8kw L400*W300 L1215*W590*H1020
100kg
Use and maintenance Manual
FM-5540
1 phase 220V 50Hz 1 phase 110V 60Hz
4.0kw L550*W400 L1370*W697*H1073
125kg
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Use and maintenance Manual
SIXInstallation·
A. Remove the upper cover board of carton and then remove the sour side boards B. lift and place the machine on the flat ground C. Unpack the protective film which wrapping on the machine and parts D. Install the four wheels at the bottom of the base plate in turn and make sure the
ones with brake installed in the front E. Install the two stands on the left and right side of the base plate in turn ,fastening
the screws F. Put the main body of the machine on the standsNotice :make the four iron bolt
on the main body of the machine exactly into the four holes on the stands G. The moveable rail on the reel holder corresponds to the moveable rail on the right
side of the machine body ,Adjusting and making the reel holder inNoticesome users would like to hang the reel holder up on the machine ,if so please screw off the screws on the right side of the machine body ,hanging the reel holder up and fastening the screws. H. Be sure that the power supply used corresponds to the nameplate which shown at the rear of the machine
Base plate installation
reel holder installation
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Use and maintenance Manual
SEVENOperation method
A. Turn the power on ,adjusting the shrinking temperature according to the variety and thickness of the shrink film,200°C to 300°C in general
B. Set the sealing time according to the thickness and variety of the shrink film,0.8 to 1.5 second in generalThe best is to set the sealing time apropos to make the sealing part steady and good effectthe time set too long would result in the blade ,blade slot and neoprene rubber are easy brokenset too short would effect the sealing effect and even cann’t cut absolutely
C. Usually ,set the sealing time a little longer when just turn power on due to there is no any accumulation of heat in the blade ,Set the sealing time a little shorter than beginning due to the accumulation of the heat in the blade.
D. drill the shaft of the reel through the film reel ,move the fixer to the center of the reel and fasten the screws
E. If hanging reel holder is the choice, put the film reel between the two rollers directly and posit the two support and get them fastened.
F. Put the film reel with a shaft on reel holder ,make the open side of the film toward to the operator.
G. drill the film through the perforator ,separate the two layers ,get it surround the working table
H. Adjust the height of the mesh ,parallelizing the center line of the product to be sealed with the sealing blade
I. Stretch the film to the sealing area and sealing the film only as first sealing
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Use and maintenance Manual
J. Place the product on the working table ,Let it covered by the upper sheet of the film ,stretching the film and the product to the sealing area in the left
K. Keep a distance of the product to the sealing blade as 1/2 height of product in order to have enough film for shrinking
L. The indicator light of temperature regulator which on the control panel will turn to red when the practical temperature reach the set value ,if so ,press down the chamber hood then the sealing procedure are automatically finished ,then the blowing shrinking running automatically after 1 second’s delay.
M. The delay equipment is installed in the machine and had been set the general parameter’s value well ,if it needs to be reset ,please ask the professional technician to do it or consult the supplier
N. The chamber hood spring up automatically after the blowing
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Use and maintenance Manual
EIGHTMachine maintenance
A. Clean the working table and shrinking chamber after the daily use B. Clean the sealing blade periodically, Notice: Clean the sealing blade by a piece of
dry cotton cloth with the release agent ,Don’t use any metal scratch the sealing blade C. The moveable parts such as transmitting chains ,bearing base needs to be oiled with lubricant often D. The sealing blade , teflon belt and Neoprene rubber must be kept well ,if any of them is worn or damaged ,replace it with new one soon E. Turn the power off before repairing ,let professional to do it F. The procedures of replacing the sealing blade
1. Unfasten the hexangular screws on the blade clamp ,take the worn sealing blade out
2. Then Put one end of the new sealing blade into the slot of the blade clamp ,push the screw on the top of the blade clamp by a tough tool in order to make it unmovable ,then tighten the hexangular screws for fixing the sealing blade
3. put the sealing blade into the ceramic blade slot lightly ,then put the other end of sealing blade into the slot of the other blade clamp
4. push the screw on the top of the blade clamp by a tough tool in order to make it unmovable ,then tighten the hexangular screws for fixing the sealing blade
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5. End
Use and maintenance Manual
Replace the sealing blade illuminate drawing
17
NINE. Circuit diagram
2
2
Use and maintenance Manual
El ect r omagnet
Heat i ng t ube
Seal i ng bl ade
Bl owi ng mot or
Temper at ur e r egul at orSeal i bg
del ay
Bl owi ng
del ay Seal i ng Del ay i ng
bl ade t i me
cont ac t or
El ec t r omangnet c ont ac t or
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Use and maintenance Manual
TEN. Trouble shooting
Fault and failure
Cause
clearing of fault
The breaker tripped
Check the circuit and turn on the breaker
There isn’t any heat The sealing blade is damaged on the sealing blade
Transformer damaged
Replace the sealing blade
Test the output of the transformer during the course of sealing ,replace the transformer with a new one if it’s
output doesn’t reach 54V
Partial damage to the sealing Replace the sealing blade with a new
blade
one if breach found on it
Something unknown attached Clean the sealing blade by a piece of
on the sealing blade
cry cotton and the release agent
The sealing blade can be heated ,but the film can not be cut off
The teflon belt damaged The neoprene rubber damaged The screws for fixing the
Replace the teflon belt with a new one Replace the neoprene rubber with a new one if it’s surface is not smooth
ceramic slot of the sealing
blade found to be Adjust the ceramic slot and fasten
unfastened ,leading to the lean the screws
or incline of the ceramic slot of
the sealing blade
The blowing motor works but the
The shrinking temperature is too low
Increase the shrinking temperature
shrinking effect is not The blowing and shrinking Increase the blowing and shrinking
good
time is too short
time
The chamber hood The inching switch which Make the inching switch working
fall to it’s right check and examine whether when the chamber hood falls to the
place but the the chamber hood has fallen to right place or replace the jiggle
machine can’t seal the right place was of failure or switch with a new one once it was
and cut the film
not to be adjusted well
damaged.
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ELEVENPacking list
No.
Name
1
machine
2
breaker
3
breaker
4
manual
5
Teflon tape
6
Sealing blade
7
Hexangular spanner
8
Hexangular spanner
Use and maintenance Manual
Spec.
C32N1P16A C32N1P2A
M6 M4
Qty
1set 1pc 1pc 1ps 1set 1set 1pc 1pc
20
