Toro 145-2296 Brake And Signal Led Light Kit Instruction Manual

145-2296 Brake and Signal LED Light Kit

Product Information: Brake and Signal LED Light Kit

Form No.: 3451-600 Rev A
Model No.: 145-2296
Installation Instructions: Included
Manufacturer: Toro

Installation

Before installing the Brake and Signal LED Light Kit, please
ensure that all the necessary parts are included in the package.
Refer to the chart below for verification:

Product Usage Instructions

1. Preparing a Machine

Procedure:

1. Park a machine on a level surface.
2. Engage the parking brake.
3. Shut off the engine and remove the key.
4. Disconnect the battery; refer to your Operator’s Manual.

2. Removing the Hood

Procedure:

1. While grasping the hood in the headlight openings, lift up the
   hood to release the lower mounting tabs from the frame slots.
2. Pivot the bottom of the hood upward until you can pull the top
   mounting tabs from the frame slots.
3. Pivot the top of the hood forward and unplug the wire
   connectors from the headlights.
4. Remove the hood.

3. Installing the Front Turn Signal Lights

Procedure:

1. On the inside of the hood, locate the 3 dots under each
   headlight and find the center dot.
2. Using the measurements shown, drill 3 holes in the following
   order: 2 outer holes (6 mm or 1/4 inch diameter) in the outer
   positions. Ensure that the 2 outer holes are symmetrical to the
   center hole.
3. Secure a front turn signal light to the hood at each location
   with the amber lens to the outside. Insert 2 Phillips head bolts
   through the light and into the 6 mm (1/4 inch) diameter outer holes
   in the hood. Orient the lights with the amber lens outward. Secure
   the bolts using the flange nuts.
4. Repeat the steps under the other headlight.

4. Installing the Flasher Relay

Procedure:

1. At the dash-support tube of the machine, secure the flasher
   relay to the dash-support tube using the provided hex bolt.
2. Locate the connector of the wire harness for the machine
   labeled SIGNAL MODULE and plug the connector into the flasher
   relay.

5. Installing the Hazard Switch and Turn Signal Switch

Procedure:

1. Insert the hazard switch and turn signal switch into the dash
   panel holes until they snap into place.

For more detailed instructions and safety precautions, please
refer to the original user manual included with the Brake and
Signal LED Light Kit.

Brake and Signal LED Light Kit

Form No. 3451-600 Rev A

Serial number 410500000 and After Workman® HD Utility Vehicle

Model No. 145-2296

Installation Instructions

Installation

Loose Parts
Use the chart below to verify that all parts have been shipped.

Procedure
1 2
3
4 5 6

Description
No parts required
No parts required
Front turn signal light Phillips head bolt (#10 x 1­1/4 inches) Flange nut (#10) Flasher relay Hex washer head bolt (1/4 x 5/8 inch) Hazard switch Turn signal switch
No parts required

7

No parts required

8

No parts required

1
Preparing a Machine

No Parts Required
Procedure
1. Park a machine on a level surface. 2. Engage the parking brake. 3. Shut off the engine and remove the key. 4. Disconnect the battery; refer to your Operator’s
Manual.

Qty.

Use

­

Prepare a machine.

­

Remove the hood.

2

4

Install the front turn signal lights.

4

1 1

Install the flasher relay.

1

Install the turn signal switch and hazard

1

switch.

­

Install the hood.

­

Connect the battery.

­

Test the lights.

© 2022–The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420

Register at www.Toro.com.

Original Instructions (EN)

Printed in the USA All Rights Reserved

*3451-600*

2
Removing the Hood
No Parts Required
Procedure
1. While grasping the hood in the headlight openings, lift up the hood to release the lower mounting tabs from the frame slots (Figure 1).

3
Installing the Front Turn Signal Lights
Parts needed for this procedure:
2 Front turn signal light 4 Phillips head bolt (#10 x 1­1/4 inches) 4 Flange nut (#10)
Procedure
1. On the inside of the hood, locate the 3 dots under each headlight and find the center dot as illustrated in Figure 2.

1. Hood

Figure 1

g010314

1. Center dot

Figure 2

g387325

2. Pivot the bottom of the hood upward until you can pull the top mounting tabs from the frame slots (Figure 1).
3. Pivot the top of the hood forward and unplug the wire connectors from the headlights (Figure 1).
4. Remove the hood.

2

2. Using the measurements shown in Figure 3 and the center dot as a reference, drill 3 holes in the following order:
Note: Use only the center dot as a reference. Ignore the 2 outer dots.
A. Drill 2 outer holes (6 mm or 1/4 inch diameter) in the outer positions.
B. Drill a center hole (32 mm or 1­1/4 inches diameter) in the center position.
Important: Ensure that the 2 outer holes are symmetrical to the center hole (Figure 3).

3. Secure a front turn signal light to the hood at each location with the amber lens to the outside, as follows:
A. Insert 2 Phillips head bolts through the light and into the 6 mm (1/4 inch) diameter outer holes in the hood (Figure 4).
Note: Orient the lights with the amber lens outward.
B. Secure the bolts using the flange nuts (Figure 4).

Figure 3

g387277

1. 6 mm (1/4 inch) diameter
2. Outer hole
3. 32 mm (1­1/4 inches) diameter

4. Center hole 5. 28 mm (1­1/8 inches)

Figure 4

1. Flange nut 2. Front turn signal light

3. Phillips head bolt

g387336

4. Repeat steps 1 through 4 under the other headlight.

3

4
Installing the Flasher Relay
Parts needed for this procedure:
1 Flasher relay 1 Hex washer head bolt (1/4 x 5/8 inch)
Procedure
1. At the dash-support tube of the machine (Figure 5), secure the flasher relay to the dash-support tube using the hex bolt (Figure 6).

Figure 5 4

g387635

2. Locate the connector of the wire harness for the machine labeled SIGNAL MODULE and plug the connector into the flasher relay (Figure 6).

1. Flasher relay 2. Hex bolt

Figure 6 3. Connector

g387510

5

5
Installing the Hazard Switch and Turn Signal Switch

2. Insert the hazard switch and turn signal switch into the dash panel holes until they snap into place as shown in Figure 8.

Parts needed for this procedure:
1 Hazard switch 1 Turn signal switch

Procedure
1. From behind the dash, cut 2 holes into the decal as shown in Figure 7.

1. Turn signal switch

Figure 8 2. Hazard switch

g387639

g387638

3. Locate the wire harness with the connectors

labeled HAZARDS SWITCH and TURN SIGNAL

SWITCH.

4. Plug the connectors into the hazard switch and turn signal switch.

Figure 7

g387637

6

6
Installing the Hood
No Parts Required
Procedure
1. Align the hood to the front of the machine (Figure 1).
2. Pivot the hood forward and connect the headlights to the wire harness connectors labeled LEFT HEADLIGHT and RIGHT HEADLIGHT and connect the hazard and turn signal lights to the wire harness connectors labeled LEFT FRONT LIGHT and RIGHT FRONT LIGHT.
3. Pivot the hood back and insert the mounting tabs at the top of the hood into the slots in the dash panel of the machine (Figure 1).
4. Pivot the hood down and insert the tabs at the bottom of the hood into the slots in the bumper (Figure 1).
7
Connecting the Battery
No Parts Required
Procedure
Connect the battery; refer to your Operator’s Manual.
8
Testing the Lights
No Parts Required
Procedure
Note: Get someone to help you see the lights as you test them.
1. Sit in the operator’s seat and turn on the machine.
2. Press the hazard light switch.

Note: The hazard lights should illuminate.
3. Move the turn signal to the left and right positions.
Note: The position lights should flash at the front of the machine and the taillight should flash at the back of the machine.
4. Turn off the machine and remove the key.

7

References