Sun Synk Sun-batt-5.32 Battery Lfp Wall Mount Instruction Manual

Sun Synk Sun-batt-5.32 Battery Lfp Wall Mount Instruction Manual

SUN-SYNK-LOGO

SUN SYNK SUN-BATT-5.32 Battery LFP Wall Mount

SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-PRODUCT

TECHNICAL DATA

SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-1

 
Nominal Voltage51.2 Vdc
Nominal Capacity104Ah
Battery Energy15320 Wh
Charge Voltage55.68~56.16Vdc
Discharge Voltage45.6-56.16 Vdc
Nominal Charge/Discharge Current50A
Nominal Charge/Discharge Power2500W
Max Charge / Discharge Current100A
Max Charge / Discharge Power5000W
Short Circuit Current350A
Communication
DisplaySOC status indicator, LED indicator
CommunicationRS232, RS485, CAN
General Specification
Dimension( W×D×H mm )450×150×533mm
Weight (Kg)45kg
InstallationFloor stand or Wall mounted
Working Temperature2-20ºC ~ 60ºC
 

Storage Temperature

≤25ºC, 12 months

≤35ºC, 6 months

≤45ºC, 3 months

General Specification
Operating / Storage / humidity≤ 95%RH
Max Operating Altitude≤2000m
IP RatingIP20
Cell TechnologyLiFePO4, Lithium-iron Phosphate
Cycle life36000 Cycles @ 80% DOD / 25ºC / 0.5C, 60% EOL
ScalabilityMax 8 batteries in parallel
Standard Compliance
 

Certification

PACK:UN38.3, IEC62619, IEC61000, CELL:UN38.3,

IEC62619, UL 1642, JET (more available upon re-

quest)

Ordering and Deliverable Part
 

Product ordering part

SUN-BATT-5.32 battery SUN-BATT-5.32 parallel cable

SUN-BATT-5.32 to PCS cable

PLEASE NOTE
Operating current derating according to cell voltage and battery temperature.

  1. Test conditions: 100% depth of discharge (DoD), 0.2C rate charge & discharge at 25ºC;
  2. Charge/discharge derating occurs when the operating temperature from -10ºC to 5 ºC & 45ºC to 55ºC.
  3. Condition apply. Refer to SUN-BATT-5.32 Warranty Letter

PRODUCT OVERVIEW

Brief IntroductionSUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-2

SUN-BATT-5.32 is a lithium battery with an operating voltage range between 45.6~56.16V. It is designed for residential energy storage applications and works together with a 48v battery hybrid inverter. SUN-BATT-5.32 is not suitable for supporting life-sustaining medical devices.
SUN-BATT-5.32 has built-in BMS (Battery Management System), which can manage and monitor cells informa-tion including voltage, current and temperature. Besides that, BMS can balance cells charging to extend cycle life. BMS has protection functions including over-dis- charge, over-charge, over-current and high/low temper-ature; the system can automatically manage charge state, discharge state and balance state.
Multiple SUN-BATT-5.32 can be connected in parallel to expand capacity and power, 8 SUN-BATT-5.32 can be connected in parallel at most.

Interface Introduction

SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-3

Switch ON/OFF

Switch ON

  • For single SUN-BATT-5.32, switch ON rocker switch, then long press (more than 3 seconds) ON/OFF button on front panel, LED will flash, then battery will operate normally. L1 to L6 shows battery SoC, L7/L8 shows battery status.
  • For multiple SUN-BATT-5.32 in parallel, switch ON rocker switch on all batteries, long press (more than 3 sec-onds) ON/OFF button of MASTER battery, LED will flash, battery system will automatically encode and assign ID to each slave battery, then battery system will operate normally.

Switch OFF

  • Press start button of Master PACK more than 3s and then release the button, the master pack will shut down after all slave packs shut down(Sleep mode) .
  • For single SUN-BATT-5.32, switch OFF rocker switch.
  • For multiple SUN-BATT-5.32 in parallel, switch OFF rocker switch on MASTER battery first. Then switch OFF rocker switch on all slave batteries

LED Indicator Definition
Note

  • flash 1 – 0.25s light / 3.75s off
  • flash 2 – 0.5s light / 0.5s off
  • flash 3 – 0.5s light / 1.5s off
 RUNALMBattery Level Indicator 

Discriptions

StatusL8L7L6L5L4L3L2L1
        
Shut downOFFOFFOFFOFFOFFOFFOFFOFFAll OFF
StandbyFlash 1OFFAccording to the battery levelIndicates Standby
 

 

Charging

 

Normal

 

Light

 

OFF

 

According to the battery level

The highest capacity

indicator LED flashes (flash 2),others lighting

Full ChargedLightOFFLightLightLightLightLightLightTurn to standby status

when charger off

ProtectionOFFLightOFFOFFOFFOFFOFFOFFStop charging
Dis- chargeNormalFlash 3OFFAccording to the battery level 
UVPOFFOFFOFFOFFOFFOFFOFFOFFStop charging
ProtectionOFFLightOFFOFFOFFOFFOFFOFFStop discharge
FaultOFFLightOFFOFFOFFOFFOFFOFFStop charging and

Discharge

Charging Battery Level Indicators Instructions

StatusCharging
Battery Level IndicatorL8L7L6L5L4L3L2L1
        
 

 

 

Battery Level (%)

0 ~ 17% 

 

 

Light

 

 

 

OFF

OFFOFFOFFOFFOFFFlash 2
18~ 33%OFFOFFOFFOFFFlash 2Light
34 ~ 50%OFFOFFOFFFlash 2LightLight
51 ~ 66%OFFOFFFlash 2LightLightLight
67 ~ 83%OFFFlash 2LightLightLightLight
84 ~ 100%Flash 2LightLightLightLightLight
Full

Charged

LightLightLightLightLightLight

Discharging Battery Level Indicators Instructions

StatusDischarge
Battery Level IndicatorL8L7L6L5L4L3L2L1
        
 

 

Battery Level (%)

0 ~ 17% 

 

Flash 3

 

 

OFF

OFFOFFOFFOFFOFFLight
18~ 33%OFFOFFOFFOFFLightLight
34 ~ 50%OFFOFFOFFLightLightLight
51 ~ 66%OFFOFFLightLightLightLight
67 ~ 83%OFFLightLightLightLightLight
84 ~ 100%LightLightLightLightLightLight

CAN / RS485 Port
CAN / RS485 Communication Terminal (RJ45 port), connect to inverter, follow CAN / RS485 protocol.

PINDefinition
Pin 1, Pin 8RS485-B ( to PCS, reserved )
Pin 2, Pin 7RS485-A ( to PCS, reserved )
Pin 3NC
Pin 4CANH ( to PCS )
Pin 5CANL ( to PCS )
Pin 6GND

RS232 Port
RS232 Communication Terminal (RJ45 port) follow RS232 protocol, for manufacturer or professional engi-neer to debug or service.

PINDefinition
Pin 1, Pin 8GND
Pin 2, Pin 7RS232_TX
Pin 3, Pin 6RS232_RX
Pin 4, Pin 5NC

INSTALLATION GUIDE

SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-4

Checking Before Installation

Checking Outer Packing Materials
Packing materials and components may be damaged during transportation. Therefore, check the outer pack-ing materials before installing the battery. Checking the surface of packing materials for damage, such as holes and cracks. If any damage is found, do not unpack the battery and contact the dealer as soon as possible. You are advised to remove the packing materials within 24 hours before installing the battery.

Checking Deliverables
After unpacking the battery, check whether deliverables are intact and complete. If any damage is found or any component is missed, contact the dealer.
The below table shows the components and mechanical parts that should be delivered.SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-5

PARTS

SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-6

Tools

SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-7

Installation Requirements

Installation Environment Requirements

  • Install the battery in the indoor environment.
  • Place battery in secure location away from children and animals.
  • Do not place the battery near any heat sources and avoid sparks.
  • Do not expose the battery to moisture or liquids.
  • Do not expose the battery to direct sunlight.

Installation Carrier Requirements

  • Only mount battery on fire resistant building. Do not install batteries on flammable buildings.
  • Battery is quite heavy, make sure the wall/ground can meet the load bearing requirements.
Installation Instructions

Dimensions

SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-8

Minimum mounting distance between battery pack and equipment:SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-9

Installation Procedure

STEP 1: Drill the hole with an 10mm drill bit as follows and fix the wall bracket to the wall.SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-10
STEP 2: Install the hanging bracket.SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-11
STEP 3: Hang SUN-BATT-5.32 on the wall bracket and tighten it.SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-12
STEP 4: Connect to ground.SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-13
STEP 5: Connect power cable.SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-14
STEP 6: Connect communication cable.SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-15
STEP 7: Connect communication cable.SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-16

BATTERY POWER AND COMMUNICATION CONNECTIONS

Parallel Cascade Connection

Applicable scenario: PCS with 100A charge/discharge current connect to SUN-BATT-5.32.

Power Cable Wiring Instructions: Each SUN-BATT-5.32 has two pairs of power cable terminals, two P+, and two P-. The connec- tion terminals of each pair have the same function.

Single Module: In a single module application, any of the terminals of each pair can be used.

Parallel System

  • Multiple batteries can be connected in parallel to expand the capacity and power. When using multiple bat-teries in parallel, one will operate as a master and the others as
  • slaves. One of the Master pack P+ terminals should connect to the PCS, and the other should connect to another battery for capacity expansion.
  • One of the P- terminals of the last Slave pack should connect to PCS, and the other should connect to another battery for capacity expansion.
  • For the other Slave packs, each P terminal should be connected to another battery’s terminal.

PLEASE NOTE
The connection to the protection devices should use the P+ terminal from the Master pack and the P- terminal from the last Slave pack.

SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-17

Communication Cable Connections
The Master battery can automatically identify the Slaves batteries connected in parallel using its internal soft-ware control. The communication terminals Port In and Port Out (RJ45 port) are integrated with the signal for automatic coding function.

PLEASE NOTE: All parallel power cables should be of the same length.

The following describes the connections of a system with four batteries packs, one Master, and three Slaves.

  • The CAN communication port of the Master pack should connect to PCS;
  • Port In from the Master pack should not be connected;
  • The Port Out from the master PACK should connect the Port In of the first slave PACK using a parallel communication wire;
  • The Port Out of the first Slave pack should connect to the Port In of the second Slave PACK;
  • Following the same pattern, the Port Out of the second Slave pack should connect to the Port In of the third Slave PACK;
  • The Port Out of the third and last slave PACK should not be connected.

Busbar Connection

Applicable scenario

  • PCS with 200A charge/discharge current connect to SUN-BATT-5.32.SUN-SYNK-SUN-BATT-5-32-Battery-LFP-Wall-Mount-FIG-18

PLEASE NOTE
All parallel power cables should be of the same length: (L1 = L2 = L3 = L4 = L5 = L6 = L7 = L8)

  • You are advised to use the EV power cables with minimal size of 25 mm2 or 3AWG (600V, 125A) and length min.1500mm.
  • The P+ and P- power line between the busbar and the PCS should be able to support 200A rated current, You are advised to use the EV power cable with size min. 50 mm2 or 0AWG (600V, 210A).
  • Before assembling Power cable, label the cable polarities correctly to ensure correct ca-ble connections and identification.
  • The power cables installation and connection must be carried out by trained profession-als.

MAINTENANCE

Recharge Requirements During Normal Storage
Battery should be stored in an environment with temperature range between -10°C ~ +45°C, and maintained regularly according to following table with 0.5C (25A) current till 40% SoC after long storage time.

Recharge Conditions When In Storage
Storage Environment TemperatureRelative Humidity of Storage EnvironmentStorage TimeSOC
Below -10ºC/prohibit/
-10~25ºC5%~70%≤12 months30%≤SOC≤60%
25~35ºC5%~70%≤6 months30%≤SOC≤60%
35~45ºC5%~70%≤3 months30%≤SOC≤60%
Above 45ºC/prohibit/

Recharge Requirements When Over Discharged
Over discharged (90% DoD) battery should be recharged according to following table, otherwise over dis-charged battery will be damaged.

Recharge conditions when battery is over discharged
Storage Environment TemperatureStorage TimeNote
-10~25ºC≤15 daysBattery Pack disconnected from PCS
25~35ºC≤7 days
35~45ºC<12 hoursBattery Pack connected to PCS

CONTACT US

  • Email us: [email protected]
  • Call us UK: +44 151 8324300
  • VAT Number: 175669460
  • UK Address: Sunsynk, 17 Turnstone business park, Mulberry Avenue. Widnes, Cheshire, WA8 OWN.

References

Documents / Resouces

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