Toolots Jy-450f Horizontal Flow Packing Machine User Manual

JY-450F Horizontal Flow Packing Machine

Product Information

The JY Series Horizontal Flow Packing Machine is an automatic
wrapping machine designed for packaging confectionery, bakery and
chocolate, non-food, cosmetic and pharmaceutical products, and
more. It is fully electronic and has a modular construction that
allows high levels of flexibility and a wide range of diversified
products to handle. The quality of all JY machines is assured by
high precision with reliable quality.

Safety Notes

  • Unauthorized or untrained workers are not allowed to operate
    this machine.
  • Read the manual book carefully before operating this
    machine.
  • Ensure all equipment is installed and tested well before
    starting.
  • Earthing wire is required.

Specifications

  • Packaging speed: 30-180 packages/min
  • Packaging size: Length 100-500mm, Width 50-215mm, Height
    10-70mm
  • Max. film width: 450mm
  • Film thickness: 0.020
  • Powder Voltage: 2.5kw 220v 50/60Hz
  • Machine weight: 550kg
  • Machine dimension: 4500*950*1620mm

Machine Installation & Power Supply

  1. The machine should stand on a flat consolidated ground, leaving
    more space for operation and maintenance.
  2. Keep the machine far away from chemical, acidic, and explosive
    items.
  3. Put the packing machine at the final position and adjust the
    height depending on factory requirements.
  4. Install product feeding conveyor belt on packing machine, joint
    and tighten it by bolts.
  5. Install conveyor chain, loose hand wheel (left) on the end of
    the conveyor; put chain on gear wheel and insert finger pusher into
    tunnel.

Panel Board Introduction & Operation

The panel board is used to show and change all parameters,
adjust temperature, and control the packing speed.

  • Vertical temp. Controller: adjusts and shows vertical sealer
    temp. Temp. Controller Switch: switch on/off for vertical sealing
    part
  • Horizontal Temp. Controller: adjusts and shows horizontal
    sealer temp. Temp. Controller Switch: switch on/off for horizontal
    sealing part
  • Touch screen: shows and changes all parameters
  • Power indicator: lights up if main power is on
  • Start: starts the packing machine; it is the same function as
    RUN in the panel.
  • Stop: stops the machine
  • Cycle stop: packaging machine will stop at a special setting
    location (sealing jaw angle)
  • JOG: machine works one time while pressing one time.
  • Speed controller: adjusts packing speed in per minute.

Product Usage Instructions

  1. Read the safety notes and manual book carefully before
    operating the machine.
  2. Ensure all equipment is installed and tested well before
    starting.
  3. Insert the electricity plug and switch on the main power switch
    (use 220V/50-60HZ; 308V is not allowed). For your safety, please
    make sure the power is off before connecting cables, and earthing
    wire must be installed.
  4. Follow the film drawing and put the film on each roller. Insert
    the film into the fin sealing wheel and lock it.
  5. Adjust the bag former width and height depending on different
    product size.
  6. Use the panel board to adjust temperature and control the
    packing speed. Press start to begin the packing process.

Preface
Thanks for use JY Series Horizontal flow packing machine! Please read the important safety notes carefully before operate instrument.
1. Safety notes
Unauthorized or untrained worker is not allowed to operate this machine Read manual book carefully before operate this machine Insure all equipment are installed and tested well before start; earthing wire
must connect with machine Insure all working tools/ parts are removed from conveyor belt before start Do not touch any electrical parts before power off Workers must stand near packing machine while machine start Keep your hands far away from all parts which has high temp. Keep hands far away form sealing jaw while machine running Do not run machine over speed Insure power is off while clean/maintain Do not operate machine under influence of tiredness or drunk. Unauthorized refit is not allowed without permission from our company Contact with us if any introduction makes you confusing.
-1-

2. Feature&Application
JY Series automatic horizontal wrapping machines for confectionery, bakery and chocolate, non-food, cosmetic and pharmaceutical products and so on. All the machines are fully electronic and have a modular construction that allow high levels of flexibility and a wide range of diversified products to handle. The quality of all JY machines is assured by “High precision with reliable quality”

3. Specification:

Packaging speed Packaging size
Max. film width Film thickness Powder Voltage Frequency Machine weight Machine dimension

30-180 package/min Length 100-500mm Width 50-215mm Height 10-70mm 450mm 0.020 2.5kw 220v 50/60Hz 550kg 4500*950*1620mm

-2-

4. Machine installation & power supply
(1) This machine should stand on flat consolidus ground, leave more space for operate and maintain (2) Keep machine far away from chemical, acidic and explosive items (3) Put packing machine at final position and adjust height depend on factory requirement (4) Install product feeding conveyor belt on packing machine, joint and tight it by bolts (5) Install conveyor chain, loose hand wheel (left) on the end of conveyor; put chain on gear wheel and insert finger pusher into tunnel.
-3-

1 Product feeding parts

8 rotary brush

2 Film roller

9 package conveyor belt

3 Photocell eye

10 Vertical sealing partsinside

4 Date printer

11 bag forming devices

5 Panel board

12 front door

6 Panel board for date printer

13 film winding structure

7 Horizontal sealing partsinside

-4-

5. Panel board introduction & operation
(1) Panel board introduction
1.1 Vertical temp. Controller: adjust and show vertical sealer temp. Temp. Controller Switch: switch on/off for vertical sealing part
1.2 Horizontal Temp. Controller: adjust and show horizontal sealer temp. Temp. Controller Switch: switch on/off for horizontal sealing part
1.3 Touch screenshow & change all parameter here 1.4 Power indicatorit is lighting if main power on 1.5 Start: start packing machine; it is same function as “RUN” in panel. 1.6 StopStop machine
-5-

1.7 Cycle stop packaging machine will stop at special setting location(sealing jaw angle) 1.8 JOGmachine works one time while press one time. 1.9 Speed controlleradjust packing speed in per minute.
(2) Operation
1 insert electricity plug and switch on main power switch as follow

NOTE: machine use 220V/50-60HZ ;( 308V is not allowed) For your safety, please make sure power is off before connect cables, and earthing wire must be installed. 2 film install Please follow film drawing and put film on each rollers

Film handle rocker Mobile roller

Bag former

Date coder rolls
wheel

wheel

-6-

1 Insert film into fin sealing wheel and lock it
Flim
wheel

Wrong

right 2

3 bag former adjust Please change bag former width and height depend on different product size.
1.bag former height adjust bolt 1-1 1-2change height by this bolt 2.bag former angle adjust boltadjust bag former angle
3.bag former width adjustplease turn hand wheel in order to change bag former width

-7-

Screw for adjusting bag former height Screw for adjusting bag former angle

Bag former film Two plates
film

Width

Adjust wheel

-8-

9. Free spare parts and working tools

Spare parts list:

Name

Unit

Electricity plug

Piece

Cutting blade

Piece

Finger type pusher

Piece

Heating tubes

Piece

Heating coil

Piece

Electrical clamp

Piece

Copper sheet

Piece

Speed control belt

Piece

Thermal couple(horizontal)

Piece

Thermal couple(vertical)

Piece

Package conveyor belt

Piece

potentiometer

Piece

Belt for belt

Piece

regulating handle for Photoelectric eye

Piece

Ink roller for date printer

Piece

Copper letter(A-Z;0-9) for date printer

Set

Quantity 1 1 5 2 1 3 1 1 1 1 1 1 5 1 1 1

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Working tools: Name
Spanner 81012141719 Allen Key312mm Monkey spanner Straight Screw driver Cross screw driver nipper pliers clamp Pliers Machine oil pot Copper brush

Unit Set Set Piece Piece Piece Piece Piece Piece Piece

Quantity 1 1 1 2 2 1 1 1 1

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Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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