Jbc Tese-a Precision Hot Air Station Instruction Manual (+ PDF)

JBC TESE-A Precision Hot Air Station

Packing List

The following items are included:

Features

JT / TE Work Screen

The JT/TE offers an intuitive user interface which provides quick access to station parameters. Default PIN: 0105

Troubleshooting
Station troubleshooting available on the product page at www.jbctools.com

Advanced functionalities

To work with profiles it is essential to use the RWB / RWS / RWT rework arms. The Rework Arms supports the Hot Air Heater maintaining the distance and position to the component.
In this mode you can set up or edit as many as 25 profiles of temperature and air flow.

Graphics
By pressing Graphics in the main MENU, temperature and power ﬁ gures in real time are displayed. This helps you decide which tip to use to obtain the best quality solder joints.

The ﬁ rst system to optimize traceability in soldering
- Get greater quality and control in your production
- Manage your whole soldering process remotely in real time
Export Graphics
Insert a USB flash drive into the USB-A connector to save your soldering process in csv format.
Station Update
Download the JBC Update File from
www.jbctools.com/software.html
Insert the USB flash drive with the file down-loadedto the station.

System Notifications

The following icons will be displayed on the screen’s status bar.

Adjustable Stand

Adjust the tool holder angle to suit your work position.

JBC-TESE-A-Precision-Hot-Air-Station-fig11

Operation

Protectors & Extractors

Pick & Place (not supplied with TE)

This tool helps you place and remove SMDs of any size easily thanks to the suction pump.

Operation
Choose the needle and the suction cup that best fits the component and start as follows:

Accessories

Protectors

*	Ref.	AxB (mm)	AxB (in)	*	Ref.	AxB (mm)	AxB (in)
	P3353	4,3 x 3	0.16 x 0.12		P1249	12 x 23	0.47 x 0.9
	P3786	5,2 x 5,2	0.20 x 0.20	44	P4000	12,5 x 12,5	0.49 x 0.49
	P3352	5,2 x 7,5	0.20 x 0.29		P3354	13,2 x 13,2	0.52 x 0.52
	P3355	5,2 x 9,5	0.20 x 0.37		P4025	13,5 x 21,5	0.53 x 0.85
	P3356	6,2 x 4,2	0.24 x 0.16	48	P2230	15 x 15	0.59 x 0.59
	P3785	7,2 x 7,2	0.28 x 0.28	60	P4010	17 x 17	0.67 x 0.67
	P3784	8,2 x 8,2	0.32 x 0.32		P4005	18 x 29	0.71 x 1.14
	P4035	9 x 13	0.35 x 0.51		P4030	18,5 x 18,5	0.73 x 0.73
	P4040	9,5 x 19	0.7 x 0.74		P1068	18,5 x 24	0.73 x 0.94
	P4080	9,5 x 21	9.5 x 0.83		P2685	28,5 x 28,5	1.12 x 1.12
32	P2220	10 x 10	0.39 x 0.39		P4085	31,5 x 31,5	1.24 x 1.24
	P4045	10,5 x 21	0.14 x 0.82		P2672	33 x 46	1.30 x 1.18
	P4090	11 x 16	0.43 x 0.63		P4002	50 x 50	1.97 x 1.97
24	P2235	12 x 17	0.47 x 0.67		P3357	52,5 x 14	2.06 x 0.55

Extractors

*	Ref.	AxB (mm)	AxB (in)	*	Ref.	AxB (mm)	AxB (in)
52	E2052	20 X 20	0.79 x 0.79		E4015	31,5 X 31,5	1.24 x 1.24
64	E2064	20 X 26	0.79 x 1.02		E2084	33 X 33	1.30 x 1.30
80	E2184	24 X 24	0.94 x 0.94		E2100	38 X 38	1.50 x 1.50
	E2068	27 X 27	1.06 x 1.06		E2124	45 X 45	1.77 x 1.77
	E4020	28,5 X 28,5	1.12 x 1.12

Tripods
Ref.	øC (mm)	øC (in)
T2050	39	1.53
T2250	85	3.35

Manual extractor
Ref.	øD (mm)	øD (in)
E2190	7	0.27

Using the Thermocouple type K

Connect a TC type K (PH218) to the station and use it as a protection or regulation sensor. You can define its use mode by means of the “Ext TC mode” option in the “Tool” menu.
You can choose from two work modes:

Regulation: the station regulates the air temperature automatically to maintain the External Thermocouple (TC) temperature.
Protection: the station cuts the air supply off when the External Thermocouple (TC) temperature is reached.

IPC* does not recommend exceeding ramp-up rates over 3-4ºC / sec. (5-7ºF / sec) so as to reduce the risk of thermal stress on the PCB.
* IPC was founded in the U.S. in 1957 as the Institute for Printed Circuits.

Quick Nozzle Changer

Changing nozzles quickly and safely.

*	Ref.	Shape	Ø Size (mm)	Ø Size (in)
*	TN9209	Straight	Ø 3	Ø 0.12
*	TN9208	Straight	Ø 4	Ø 0.16
*	TN9080	Straight	Ø 5	Ø 0.20
	TN9787	Bent	Ø 3	Ø 0.12
	TN9785	Bent	Ø 4	Ø 0.16
	TN9782	Bent	Ø 5	Ø 0.20
	TN8851	Bent	Ø 3mm 45º	Ø 0.12 45º
	TN8905	Bent	Ø 4 mm 45º	Ø 0.16 45º
	TN9561	Bent	Ø 5 mm45º	Ø 0.20 45º

Replacing the Heating Element

Only perform this operation when the element is cold and the unit is disconnected from the mains.

Loosen the screw.
Pull the heating element away from the handle.
Connect the new heating element, ensuring it is pushed all the way in.
Tighten the screw.

Changing the TE-TB Heater Hose Set

Ensure that the tool is turned off.
Use a spanner to unscrew the nut.
Make sure that the new heater tube fits into the grooves in the socket.
Tighten the screw.

Maintenance

Before carrying out maintenance, always allow the equipment to cool.

Clean the station screen with a glass cleaner or a damp cloth.
Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status.
Periodically check all cables and tubes.
Replace a blown fuse as follows:

Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it off.
Insert the new fuse into the fuse holder and return it to the station.
- Replace any defective or damaged pieces. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.

Safety

It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.
The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
Do not work on electrically live parts.
The tool should be placed in the stand when not in use in order to activate the sleep mode.
The soldering tip, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.
Do not leave the appliance unattended when it is on.
Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
Avoid flux coming into contact with skin or eyes to prevent irritation.
Be careful with the fumes produced when soldering.
Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
Utmost care must be taken with liquid tin waste which can cause burns.
This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance.
Maintenance must not be carried out by children unless supervised.

Specifications

TESE-1A 100V – 120V 50/60Hz. Input fuse: 8A. Rated current: 7A
TESE-2A 230V 50/60Hz. Input fuse: 4A. Rated current: 3A

Temperature selection: Room temp. / 150 – 450 °C (300 – 840 °F)
Nominal power: 700W
Cool mode: T off. Used to blow air to room temperature
Ambient operating temp.: 10 – 50 ºC (50 – 122 ºF)
Air flow regulation: 2 – 17 SLPM
Vacuum: 30% / 228 mmHg / 9 inHg
Connectors: USB station-PC Robot RS232 P-005 Pedal
Control Unit Weight: 4,9 kg (10.86 lb)
Control Unit Dimensions: 148 x 184 x 140 mm (5.83 x 7.24 x 5.51 in)
Total Package: 474 x 368 x 195 mm / 5,69 kg 18.7 x 14.5 x 7.7 in / 12.64 lb
Complies with CE standards. ESD protected.

Warranty

JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour.
Warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.

This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.