Seplos Technology 51.2v 135ah Pusung-135 Lifepo4 Battery Pack User Manual

51.2V 135Ah PUSUNG-135 LiFePO4 Battery Pack

SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL

Please read this manual carefully before operating and retain it
for future reference.

Dongguan Seplos Technology Co,. Ltd

www.seplos.com

This manual introduces the PUSUNG-135 51.2V 135Ah designed by
SEPLOS Technology. Please read this manual before installation of
the battery module and follow the instruction carefully during the
assembly. Any confusion, please contact SEPLOS Technology
immediately for advice and clarification.

Product Information

  • The PUSUNG-135 51.2V 135Ah is a professional storage battery
    pack solution designed and produced by SEPLOS.
  • PUSUNG-135 is designed to fit SEPLOS 3.2V 135Ah prismatic cells
    with high safety ratings and better performances.
  • The battery pack should be stored and recharged in a manner in
    accordance with the user manual.
  • The battery packs should not be stacked more than specified
    numbers.

Usage Instructions

Safety Precautions

This section describes the safety information that must be
observed when working with battery packs. To prevent any damages or
personal injury, and to ensure the performance of the battery
packs, please read this section carefully and observe the safety
precautions at all times.

  • Read the user manual carefully before installing or using the
    battery pack.
  • Do not touch the battery pack with wet hands.
  • Do not crush, drop, or puncture the battery pack.
  • Always dispose of the battery pack according to local safety
    regulations.
  • Ensure reliable grounding.
  • Do not reverse the polarity when installing.
  • Do not short circuit the terminals, remove all jewelry items
    that could cause a short circuit before installation and
    handling.
  • Disconnect battery from power or loads, and then power off
    battery before installation and maintenance.
  • Continued operation of a damaged battery pack can result in a
    dangerous situation.

Installation

This section describes the installation process for the battery
pack. Follow the instructions carefully during the assembly.

  • Application: Ensure that the battery pack is used for its
    intended purpose only.
  • Battery pack wiring (Pack to pack): Follow the wiring diagram
    provided in the user manual.

Packing List

The packing list is provided for reference and should be checked
before installation.

Appendix

The appendix provides additional information on the battery pack
and should be reviewed for further guidance.

Please read this manual carefully before operating and retain it for future reference.
Dongguan Seplos Technology Co,. Ltd

SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL

www.seplos.com

This manual introduces the PUSUNG-135 51.2V 135Ah designed by SEPLOS Technology. Please read this manual before installation of the battery module and follow the instruction carefully during the assembly. Any confusion, please contact SEPLOS Technology immediately for advice and clarification.

CONTENT

1. Safety Precautions ……………………………………………………………………………………………………………. 1 1.1 Precautions ………………………………………………………………………………………………………………1 1.2 Warning ………………………………………………………………………………………………………………….. 1
2. Introduction ……………………………………………………………………………………………………………………..3 2.1 Features ………………………………………………………………………………………………………………….. 3 2.2 Specification ……………………………………………………………………………………………………………. 4 2.3 Interfaces ………………………………………………………………………………………………………………… 5 2.4 Cell Features ……………………………………………………………………………………………………………. 8 2.4.1 Specifications …………………………………………………………………………………………………..8 2.5 Advanced Battery Management System (BMS) ……………………………………………………………. 9 2.5.1 BMS Functions …………………………………………………………………………………………………9 2.5.2 Monitoring software ……………………………………………………………………………………… 10 2.5.3 Compatible Inverters ……………………………………………………………………………………… 11
3. Installation …………………………………………………………………………………………………………………….. 14 3.1 Application ……………………………………………………………………………………………………………..14 3.2 Battery pack wiring (Pack to pack) ……………………………………………………………………… 14
4. Packing List ……………………………………………………………………………………………………………………. 15 5. Appendix ………………………………………………………………………………………………………………………..16

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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL

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1. Safety Precautions
This section describes the safety information that must be observed when working with battery packs. To prevent any damages, or personal injury, and to ensure the performance of the battery packs, please read this section carefully and observe the safety precautions at all times. 1.1 Precautions It is very important and necessary to read the user manual carefully before installing or using
the product. Failure to do so or to follow any of the instructions or warnings in this document can result in electrical shock, serious injury or death, and could damage the battery, or potentially rendering it inoperable. If the battery pack is stored for long time, it is required to charge them every six months, and the SOC should be no less than 50%. Please recharged the battery pack within 12 hours, after fully discharged. All the battery pack terminals must be disconnected before any maintenance. Do not use cleaning solvents to clean battery pack. Do not expose battery pack to flammable or harsh chemicals, or corrosive gases or liquids. Do not paint any part of battery pack, include any internal or external components. Do not expose the battery pack to direct sunlight for extended periods of time. Do not connect battery pack with PV solar wiring directly. Do not insert any foreign object into any part of the battery pack. 1.2 Warning
Do not touch the battery pack with wet hands. Do not crush, drop or puncture the battery pack.
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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL

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Always dispose of the battery pack according to local safety regulations. Store and recharge the battery pack in a manner in accordance with this user manual. Ensure reliable grounding. Do not reverse the polarity when installing. Do not short circuit the terminals, remove all jewelry items that could cause a short circuit before
installation and handling. Disconnect battery from power or loads, and then power off battery before installation and
maintenance. The battery packs should be not stacked more than specified numbers. Continued operation of a damaged battery pack can result in dangerous situation.

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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL
2. Introduction

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SEPLOS PUSUNG-135 51.2V 135Ah
PUSUNG series is a professional storage battery pack solution designed and produced by SEPLOS. PUSUNG-135 is designed to fit SEPLOS 3.2V 135Ah prismatic cells with high safety ratings and better performances.
2.1 Features Suitable for SEPLOS 3.2V 135Ah LiFePO4 prismatic cells. Battery cell is made from lithium iron phosphate (LiFePO4) with safety performance and longer
cycle life. Performance update: laser welding to improve performance Safety update: Add a trip breaker to offer double protections. If the the BMS MOSFET
malfunctions, BMS will send control signals to the trip breaker, and the circuit will be cut off in case any unexpected conditions. BMS has over-discharge, over-charge, over-current, high and low temperature warning and protection functions. BMS monitors the charge and discharge state, and balance the current and voltage of each cell.
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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL

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BMS comes with upper computer system for real-time cell and pack voltage, current, temperature, and battery status monitoring and recording.
Flexible configuration, max. 16 packs can be connected in parallel for expanding capacity and power with 8 DIP switches.
Pre-programmed with multi-protocols, SEPLOS PUSUNG-135 51.2V 135Ah works with multi-brands of inverters. Check the communication inverter list.

2.2 Specification

Basic Parameters Nominal Voltage (V) Nominal Capacity (Ah) Nominal Power (Wh) Dimension (mm) Weight (Kg) Discharge Cut-off Voltage (V) Charge Voltage (V) Continuously Charge/Discharge Current (A) Max Standard charge/discharge Current (A) Standard charge/discharge Current (A) Max Standard charge/discharge Current (A)
Working Temperature
SOC Range Recommended SOC Range Communication Interface Humidity IP level

PUSUNG-135 51.2V
135Ah @0.5C discharge current 25±2 6.9KWh
600*440*177mm 60±3KG 41.6V 57.6V
67.5A @25±2 (Recommended) 100A @25±2
67.5A @25±2 (Recommended) 100@25±2
050(Charge) -1050(Discharge) -2055(Storage)
5%-100% 15-95% CAN (Default)or RS485 10% – 85%
IP 20

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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL
2.3 Interfaces

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RESET Reset button: to start the battery pack, hold the button for 2s to turn on battery pack. RS485 RS485 communication interface: RJ45 port, follow RS485 protocol. For transmitting battery pack information between paralleled packs. The first 4 DIP switches (#1, #2, #3, #4) are used for identifying packs’ information on software. CAN CAN 5 communication interface: follow CAN BUS protocol, for output pack information to inverter. One pack should be assigned as master pack. And the last 4 DIP switches (#5, #6, #7, #8) to tell how many slave packs are followed. The firs DIP switches are used for identifying slave packs. ADS ADS Switch: To setup battery address for identification, and make the communicate between batteries, battery to inverter.
NOTE: There are 8 bit DIP switches, keep the switch on down side means `OFF’, turn up the switch to top side means `ON’.
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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL

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ALARM ALARM light: red LED flash to show the battery alarm status. And red light to show the battery in protection status of abnormal temperature, over-current, or short-circuit. RUN Working light: green LED to show the battery working status. Details as follows,

Battery Operating status Mode

RUN

ALM

LED Light

Remark

Power off Standby

OFF

OFF

OFF

OFF OFF OFF

Standby Normal

Solid Green

OFF According to battery SOC status

Charge Mode

Normal
Over current warnings Over voltage protection Temperature, over current protection

Solid Green Solid Green

OFF
According to battery SOC status Blink type 2

Blink type 1

OFF

OFF

OFF OFF OFF

Blink type 2

OFF

OFF

OFF OFF OFF

OFF
Standby mode

Normal Warning

Blink type 3 Blink type 3

OFF According to battery SOC status
Blink type 3

Discharge Over current,

Mode

temperature, short-circuit

OFF

Solid Red

OFF

OFF

OFF

OFF

Termination of discharge

protection

Under voltage protection

OFF

OFF

OFF

OFF

OFF

OFF

Termination of discharge

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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL

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CAPACITY
SOC light: 4 green LED lights to show the capacity status of battery pack. Each LED represents 25% the capacity.

Status

Charge

Capacity indicator

L4

L3

L2

L1

L4

0-25%

OFF

OFF

OFF

Blink

OFF

Discharge

L3

L2

L1

OFF

OFF Solid Green

25%-50% OFF

OFF

Blink Solid Green OFF

OFF Solid Green Solid Green

50%-75% OFF

Blink Solid Green Solid Green OFF Solid Green Solid Green Solid Green

>75%

Blink Solid Green Solid Green Solid Green Solid Green Solid Green Solid Green Solid Green

Operating indicator

Solid Green

Blink

P+/P-
Power terminals: two pairs of power terminals with the same function, one connect to equipment, and the other one parallel to other battery pack for capacity expanding. For a single pack, both terminals can achieve charging and discharging functions.
Power cable uses 6.0mm power plug with lock button. And can be full rotation.

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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL

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Trip Breaker Trip breaker: cut off the circuit automatically when malfunctions occur when in the following conditions. When the temperature sensor fails, When the voltage or current protection fails. 2.4 Cell Features
2.4.1 Specifications

SEPLOS 3.2V 100Ah lithium iron phosphate (LiFePO4) aluminum case prismatic rechargeable battery cell.

Nominal Voltage Nominal Capacity Weight
Self-discharge Rate Initial Internal Resistance1KHz

3.2V 135Ah 2.7Kg 3.5% per month
0.33m

Refer to the cell specification for more detailed information.
SEPLOS Technology applies high quality Grade A cells inside the battery box. And did the following designs to prolong the battery pack cycle life. Judging by the current testing report below, if the battery pack charging and discharging at
0.5C, the battery pack could reach a cycle life of 6000 times or more at the remaining capacity of 80% capacity state at 25 room temperature, 100%DOD.

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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL

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2.5 Advanced Battery Management System (BMS)
The BMS is applied to monitor current, voltage, temperature, protection against over-charge, over-discharge, over-current, over-temperature, under-temperature and short circuit. The BMS provides cell balancing and current limitation during charging process to ensure a reliable safety and performance.

2.5.1 BMS Functions Over charge protection Over discharge protection Over current protection
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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL

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Cell balancing Temperature protection CAN and RS485 communication Trip breaker control

BMS will cut off the circuit if there’s any malfunctions of temperature, voltage, or current.

Refer to the BMS specification for the detailed information

2.5.2 Monitoring software

Battery pack can be remotely monitored with SEPLOS BATTERYMONITOR software. With this software, battery voltage, cell voltage of single cell and pack, SOC status, cell temperature, voltage differences can be monitoring in real time. Through history record, battery status can be checked afterwards.
First, connect PUSUNG to the master computer with USB-RS485 adapter.
If the adapter needs wiring, follow the wiring diagram.

RJ45

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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL

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Wiring Diagram Note: Download the software installation file at Google drive with this link: https://drive.google.com/drive/folders/10pxgNLHovcDZRVGrCZsSkfecBrRw-AdW?usp=sharing
2.5.3 Compatible Inverters
SEPLOS PUSUNG Battery pre-programmed with multiple CAN protocols to compatible with multi-brands of inverters. To make sure that the battery module works perfectly, it would be better to use the compatible inverters listed below. Note: Different models of inverters may comes with different protocols and designing even for the same brand. For some models, a firmware updating is required for perfect communication. Pre-programmed CAN Protocol list: Goodwe-V1.5 Pylon-V1.3 Growatt-V1.05 Victron CANBUS_PROTOCOL LUXPOWER_CAN Protocol Sofar_REV5 SMA_EN_10
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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL

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Communicate inverters list (CAN Protocol): Goodwe (Choose custom mode, and the BMS choose default protocol) Growatt (Growatt inverter comes with both CAN and RS485 protocol models. Please confirm
before purchase.) Choose”Li””CAN””L51″ /”Li””485″”L01″
Victron BMS choose victron Voltronic (Voltronic inverter comes with RS485 protocol only. Please confirm with your sales
representative before purchase.)BMS choose Default protocol. Phocos (Phocos inverter comes with RS485 protocol only. Please confirm with your sales
representative before purchase.) LUXPOWER Sofar (Choose custom mode, and the BMS choose SOFAR protocol) DEYE (Choose default, and the BMS choose default protocol) Sermatec RENAC TBB POWER SOLIS (Choose US2000B, and the BMS choose default protocol) SMA FoxESS IMEON (Choose Dyness /BMS choose Luxpower)

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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL

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Inverter Settings:

Battery information would be synchronized to the inverter through CAN communication. If the inverter do not support CAN communication, the following parameters need to be modified before connecting with battery system.

Charging Settings:

Note:

Parameter Battery type Charge curve Absorption voltage Float voltage Absorption time

Setting Lithium Fixed 57.6V 55V 1Hr

1. Make sure to double check the float voltage after completing Assistants, and if necessary set it back to 55.0V.

2. For off-grid use: ignore the ‘BMS assistant required’ warning.

Inverter Settings

Parameter DC input low shut-down DC input low restart DC input low pre-alarm*

Setting 43V 47V 47V

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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL
3. Installation 3.1 Application

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3.2 Battery pack wiring (Pack to pack) Stack the battery packs onto the base. (Maximum 4 packs can be stacked.) Connect cables between packs. Connect cable with inverter.

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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL
4. Packing List
Items 51.2V 135Ah Battery Pack Battery Cable for Parallel (Orange/Black) Ground Cable Ethernet Cable 300mm

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Quantity 1 Pcs 1 set 1 Pcs 1 Pcs

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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL
5. Appendix 5.1 RS485 DIP address setup demonstration. Single pack: No need to set DIP address.
PUSUNG

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Multiple PUSUNG packs in parallel:

PUSUNG 1

PUSUNG 2

PUSUNG 5

PUSUNG 6

PUSUNG 9

PUSUNG 10

PUSUNG 3 PUSUNG 7 PUSUNG 11

PUSUNG 4 PUSUNG 8 PUSUNG 12

PUSUNG 13

PUSUNG 14

PUSUNG 15

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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL

5.2 CAN BUS DIP address setup demonstration.

1 Pack

2 in Parallel

3 in Parallel

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4 in Parallel

5 in Parallel

6 in Parallel

7 in Parallel

8 in Parallel

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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL

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9 in Parallel

10 in Parallel

11 in Parallel

12 in Parallel

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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL

13 in Parallel

14 in Parallel

15 in Parallel

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16 in Parallel

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SEPLOS PUSUNG-135 LIFEPO4 BATTERY PACK USER MANUAL

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©2022 SEPLOS Technology Room 301, Building 6, No. 179 Kangyi Road, Qingxi Town, Dongguan China TEL: (86) 13286686628 E-mail: [email protected] http://www.seplos.com

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