autoterm Flow 5 Spare Parts Catalogue
Product Information
The AUTOTERM FLOW 5 Spare Parts Catalogue is designed for companies and individuals who are involved in the installation, repair, and maintenance of liquid heaters. The catalog includes two sections, which are the contents of the installation kit of the heater and the schematic of the heater’s spare parts. It includes various spare parts and their designations, such as the air intake with a silencer, exhaust silencer, fuel intake pipe, mounting bracket with shock absorbers, electrical liquid pump, wiring harness, control panel, fuel pump, air intake mounting kit, wiring harnesses mounting kit, cooling system mounting kit, exhaust system mounting kit, Bosch pumps mounting kit, fuel system mounting kit, liquid pump and heater mounting kit, PIERBURG pump mounting kit, exhaust pipe, fuel supply line, coolant hose, a duplicate of the label, heat insulation, pump Bosch PAD 12V, and water circulation pump D-7.09198.00.0 (PIERBURG).
Product Usage Instructions
- If a part fails during the use of the AUTOTERM FLOW 5 heater, refer to the catalog to identify its designation.
- Use the manufacturer’s spare parts numbers in the tables below to facilitate ordering.
- Order the replacement part from the manufacturer.
- For installation, follow the instructions provided in the user manual of the AUTOTERM FLOW 5 heater
INTRODUCTION
This spare parts catalog is intended for companies and individuals involved in installing, repairing, and maintaining liquid heaters AUTOTERM FLOW 5D, and FLOW 5B.
This catalog consists of two sections:
- Contents of the installation kit of the heater (Figure 1, Table 1)
- Schematic of the heater’s spare parts (Figure 2, Table 2) If a part fails during use of the heater, look for its designation in this catalog to order a replacement from the manufacturer. To facilitate ordering, use the manufacturer’s spare parts numbers in the tables below.
PARTS
Table 1
|
№ | Part/assembly description and designation |
Notes | Flow 5B ASSY 4820 | Flow 5D ASSY 4825 | Flow 5D (24V) ASSY 4830 | Flow 5B ASSY 5235 | Flow 5D ASSY 5240 | Flow 5D (24V) ASSY 5245 | Flow 5B ASSY 5395 | Flow 5D ASSY 5400 | Flow 5D (24V) ASSY 5405 | Flow 5B ASSY 6030 | Flow 5D ASSY 6035 | Flow 5D (24V) ASSY 6040 | Flow 5B ASSY 6060 | Flow 5D ASSY 6065 | Flow 5D (24V) ASSY 6070 |
| Pre-heater number | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | ||
| 1 | Heater | ||||||||||||||||
| ASSY 4821 | 12V (petrol) | 1 | 1 | ||||||||||||||
| ASSY 4826 | 12V (diesel) | 1 | 1 | ||||||||||||||
| ASSY 4831 | 24V (diesel) | 1 | 1 | ||||||||||||||
| ASSY 5002 | 12V (petrol) | 1 | 1 | 1 | |||||||||||||
| ASSY 5007 | 12V (diesel) | 1 | 1 | 1 | |||||||||||||
| ASSY 5013 | 24V (diesel) | 1 | 1 | 1 | |||||||||||||
| 2 | Air intake with silencer | ||||||||||||||||
| ASSY 1125 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | ||||||||
| 3 | Exhaust silencer | ||||||||||||||||
| ASSY 3944 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | ||||||||
| 4 | Fuel intake pipe | ||||||||||||||||
| ASSY 2063 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | ||||||||
| 5 | Mounting bracket with shock-absorbers | ||||||||||||||||
| ASSY 3219 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | ||||||||
| 6 | Electrical liquid pump | ||||||||||||||||
| ASSY 2761 | П6-Т.24В | 1 | 1 | 1 | |||||||||||||
| 7 | Wiring harness | ||||||||||||||||
| ASSY 4044 | 1 | 1 | |||||||||||||||
| ASSY 4088 | 1 | 1 | 1 | ||||||||||||||
| ASSY 4366 | 1 | 1 | 1 | 1 | |||||||||||||
| 8 | Control panel | ||||||||||||||||
| ASSY 4725 | PU-27TM2 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | |||||||
| 9 | Fuel pump | ||||||||||||||||
| ASSY 4995 | ТН11-4,4ml-12V | 1 | 1 | 1 | |||||||||||||
| ASSY 4997 | ТН11-4,4ml-24V | 1 | 1 | 1 | |||||||||||||
| ASSY 5977 | ТН9-4,0ml-12V | 1 | 1 | ||||||||||||||
| P0636 12V | Thomas Magnete | 1 | 1 | 1 | |||||||||||||
| P0637 24V | Thomas Magnete | 1 | |||||||||||||||
| 10 | Air intake mounting kit | ||||||||||||||||
| ASSY 9021 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | ||||||||
|
№ | Part/assembly description and designation |
Notes | Flow 5B ASSY 4820 | Flow 5D ASSY 4825 | Flow 5D (24V) ASSY 4830 | Flow 5B ASSY 5235 | Flow 5D ASSY 5240 | Flow 5D (24V) ASSY 5245 | Flow 5B ASSY 5395 | Flow 5D ASSY 5400 | Flow 5D (24V) ASSY 5405 | Flow 5B ASSY 6030 | Flow 5D ASSY 6035 | Flow 5D (24V) ASSY 6040 | Flow 5B ASSY 6060 | Flow 5D ASSY 6065 | Flow 5D (24V) ASSY 6070 |
| Pre-heater number | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | ||
| 11 | Wiring harnesses mounting kit | ||||||||||||||||
| ASSY 9042 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | ||||||||
| 12 | Cooling system mounting kit | ||||||||||||||||
| ASSY 9043 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | ||||||||
| 13 | Exhaust system mounting kit | ||||||||||||||||
| ASSY 9044 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | ||||||||
| 14 | Bosch pump mounting kit | ||||||||||||||||
| ASSY 9045 | 1 | 1 | |||||||||||||||
| 15 | Fuel system mounting kit | ||||||||||||||||
| ASSY 9049 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | ||||||||
| 16 | Liquid pump (П6) and heater mounting kit | ||||||||||||||||
| ASSY 9059 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | ||||||||
| 17 | PIERBURG pump mounting kit | ||||||||||||||||
| ASSY 9085 | 1 | 1 | 1 | 1 | |||||||||||||
| 21 | Exhaust pipe | ||||||||||||||||
| ASSY 5381 | L=1.0m | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | |||||||
| 22 | Fuel supply line | ||||||||||||||||
| p.1244 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | ||||||||
| 23 | Coolant hose | ||||||||||||||||
| p.5260 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | ||||||||
| 24 | Duplicate of label | ||||||||||||||||
| p.5209 | 1 | 1 | 1 | ||||||||||||||
| p.5210 | 1 | 1 | 1 | ||||||||||||||
| p.5211 | 1 | 1 | 1 | ||||||||||||||
| p.6560 | 1 | ||||||||||||||||
| p.6561 | 1 | ||||||||||||||||
| p.6562 | 1 | ||||||||||||||||
| 27 | Heat insulation (28x5x450) | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | |||||||
| 28 | Pump Bosch PAD 12V | 1 | 1 | ||||||||||||||
| 29 | Water circulation pump D-7.09198.00.0 (PIERBURG) | 1 | 1 | 1 | 1 | ||||||||||||
Table 2
| № | Part/assembly description and designation | Notes | ASSY 4821 | ASSY 4826 | ASSY 4831 | ASSY 5002 | ASSY 5007 | ASSY 5013 |
| Heater number | 1 | 2 | 3 | 4 | 5 | 6 | ||
| 1 | Combustion chamber | |||||||
| ASSY 3134 | petrol | 1 | 1 | |||||
| ASSY 3877 | diesel | 1 | 1 | 1 | 1 | |||
| 2 | Air pump | |||||||
| ASSY 3135 | НВ-6-12В | 1 | 1 | |||||
| ASSY 3110 | НВ-6-24В | 1 | ||||||
| ASSY 4544 | НВ-6N-12В | 1 | 1 | |||||
| ASSY 5076 | НВ-6N-24В | 1 | ||||||
| 3 | Temperature sensor set | |||||||
| ASSY 3111 | 1 | 1 | 1 | |||||
| ASSY 4576 | 1 | 1 | 1 | |||||
| 4 | Glow plug | |||||||
| ASSY 3136 | 9V | 1 | 1 | 1 | 1 | |||
| ASSY 3112 | 18V | 1 | 1 | |||||
| 5 | Flame indicator | |||||||
| ASSY 3113 | 1 | 1 | 1 | |||||
| ASSY 4578 | 1 | 1 | 1 | |||||
| 6 | Casing | |||||||
| p.3230 | 1 | 1 | 1 | 1 | 1 | 1 | ||
| 7 | Heat exchanger | |||||||
| p.3231 | 1 | 1 | 1 | 1 | 1 | 1 | ||
| 8 | Gasket | |||||||
| p.3232 | 1 | 1 | 1 | 1 | 1 | 1 | ||
| 9 | O-ring | |||||||
| p.3233 | 1 | 1 | 1 | 1 | 1 | 1 | ||
| 10 | Clamp | |||||||
| p.3234 | 1 | 1 | 1 | 1 | 1 | 1 | ||
| 11 | Glow plug bushing | |||||||
| p.3235 | 1 | 1 | 1 | 1 | 1 | 1 | ||
| 12 | Rubber seal | |||||||
| p.3329 | 1 | 1 | 1 | |||||
| 13 | Glow plug bushing gasket | |||||||
| p.859 | 1 | 1 | 1 | 1 | 1 | 1 | ||
| 14 | Rubber seal | |||||||
| p.21 | 1 | 1 | 1 | 1 | 1 | 1 | ||
| 15 | Rubber seal | |||||||
| p.2065 | 1 | 1 | 1 | |||||
| 16 | Washer | |||||||
| p.3539 | 1 | 1 | 1 | 1 | 1 | 1 | ||
| 17 | Control unit | |||||||
| ASSY 4377 | petrol 12V | 1 | ||||||
| ASSY 4381 | diesel 12V | 1 | ||||||
| ASSY 4388 | diesel 24V | 1 | ||||||
| ASSY 5219 | petrol 12V | 1 | ||||||
| ASSY 5228 | diesel 12V | 1 | ||||||
| ASSY 5233 | diesel 24V | 1 | ||||||
| № | Part/assembly description and designation | Notes | ASSY 4821 | ASSY 4826 | ASSY 4831 | ASSY 5002 | ASSY 5007 | ASSY 5013 |
| Heater number | 1 | 2 | 3 | 4 | 5 | 6 | ||
| 18 | Cover for sensor set | |||||||
| p.3223 | 1 | 1 | 1 | 1 | 1 | 1 | ||
| 19 | Fitting for coolant inlet/outlet | |||||||
| p.4269 | or p.3225 | 1 | 1 | 1 | 1 | 1 | 1 | |
| 20 | Elbow | |||||||
| p.3224 | 2 | 2 | 2 | 2 | 2 | 2 | ||
| 21 | Sealing | |||||||
| p.3227 | 1 | 1 | 1 | 1 | 1 | 1 | ||
| 22 | O-ring | |||||||
| p.64 | 2 | 2 | 2 | 2 | 2 | 2 | ||
| 23 | Screw М5х70 DIN 912 | 4 | 4 | 4 | 4 | 4 | 4 | |
| 24 | Washer 5 | 1 | 1 | 1 | 1 | 1 | 1 | |
| 25 | Screw 4,8х25 DIN 7981 | 2 | 2 | 2 | 2 | 2 | 2 | |
| 26 | Screw М5х10 DIN 7500-CE | 2 | 2 | 2 | 2 | 2 | 2 | |
| 27 | Lock washer 5 | 6 | 6 | 6 | 6 | 6 | 6 | |
| 28 | Lock washer 5 DIN 6798-J | 1 | 1 | 1 | 1 | 1 | 1 | |
| 29 | Screw М5х16 DIN 912 | 1 | 1 | 1 | 1 | 1 | 1 | |
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