Westermo Fibre Optic Modem Dw-730-f1 User Guide

Westermo Fibre Optic Modem Dw-730-f1 User Guide

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User Guide x123

ODW-730-F1

Fibre Optic Modem

Industrial Converter RS-485 to Fibre Optic Link
Point to Point applications

General information

Legal information

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind are made in relation to the accuracy and reliability or contents of this document, either expressed or implied, including but not limited to the implied warranties of merchantability and fitness for a particular purpose. Westermo reserves the right to revise this document or withdraw it at any time without prior notice.

Under no circumstances shall Westermo be responsible for any loss of data or income or any special, incidental, and consequential or indirect damages howsoever caused.

More information about Westermo can be found at www.westermo.com

Safety and Regulations

Warning signs are provided to prevent personal injury and/or damages to the product.

The following levels are used:

Level of warningDescriptionConsequence personal injuryConsequence material damage
DW-730-F1 - WARNING

WARNING

Indicates a potentially hazardous situationPossible death or major injuryMajor damage to the product
DW-730-F1 - CAUTION

CAUTION

Indicates a potentially hazardous situationMinor or moderate injuryModerate damage to the product
DW-730-F1 - NOTICE

NOTICE

Provides information in order to avoid misuse of the product, confusion or misunderstandingNo personal injuryMinor damage to the product

DW-730-F1 - NOTE
NOTE

Used for highlighting general, but important informationNo personal injuryMinor damage to the product
Before installation:

Read this manual completely and gather all information on the product. Make sure that you understand it fully. Check that your application does not exceed the safe operating specifications for this product.

DW-730-F1 - WARNING

WARNING – SAFETY DURING INSTALLATION

The product must be installed by qualified service personnel and built in to an apparatus cabinet or similar, where access is restricted to service personnel only.

DW-730-F1 - WARNING

WARNING – HAZARDOUS VOLTAGE

Do not open an energized product. Hazardous voltage may occur when connected to a power supply.

DW-730-F1 - WARNING

WARNING – PROTECTIVE FUSE

It must be possible to disconnect manually from the power supply. Ensure compliance to national installation regulations. Replacing the internal fuse must only be performed by Westermo qualified personell.

DW-730-F1 - CAUTION

CAUTION – CLASS 1 LASER PRODUCT

Do not look directly into a fibre optical port or any connected fibre, although the product is designed to meet the Class 1 Laser regulations and complies with 21 CFR 1040.10 and 1040.11.

DW-730-F1 - CAUTION

CAUTION – ELECTROSTATIC DISCHARGE (ESD)

Prevent electrostatic discharge damages to internal electronic parts by discharging your body to a grounding point (e.g. use a wrist strap).

DW-730-F1 - CAUTION

CAUTION – HANDLING OF SFP TRANSCEIVERS

SFP transceivers are supplied with plugs to avoid contamination inside the optical port. They are very sensitive to dust and dirt. If the fibre is disconnected from the product, the protective plugs on the transmitter/receiver must be connected. The protective plugs must be kept on during transportation. The fibre optics cables must be handled the same way.

Care recommendations

Follow the care recommendations below to maintain full operation of product and to fulfill the warranty obligations:

  • Do not drop, knock or shake the product. Rough handling above the specification may cause damage to internal circuit boards.
  • Use a dry or slightly water-damp cloth to clean the product. Do not use harsh chemicals, cleaning solvents or strong detergents.
  • Do not paint the product. Paint can clog the product and prevent proper operation.

If the product is used in a manner not according to specification, the protection provided by the equipment may be impaired.
If the product is not working properly, contact the place of purchase, nearest Westermo distributor office or Westermo technical support.

Cleaning of the optical connectors

In the event of contamination, the optical connectors should only be cleaned by the use of recommended cleaning fluids and correct cleaning equipment.
Recommended cleaning fluids:

  • Methyl-, ethyl-, isopropyl- or isobutyl-alcohol
  • Hexane
  • Naphtha
Product disposal

beko BLSA210M2S - Recycling - Copy

This symbol means that the product shall not be treated as unsorted municipal waste when disposing of it. It needs to be handed over to an applicable collection point for recycling electrical and electronic equipment.

By ensuring this product is disposed of correctly, you will help to reduce hazardous substances and prevent potential negative consequences to both environment and human health, which could be caused by inappropriate disposal.

Declaration of Conformity

Hereby, Westermo declares that this product is in compliance with applicable EU directives and UK legislations. The full declaration of conformity and other detailed information is available at www.westermo.com/support/product-support.

CE       UKCA

Agency approvals and standards compliance

TypeApproval / Compliance
EMCEN 61000-6-1, Immunity residential environments
EN 61000-6-2, Immunity industrial environments
EN 61000-6-3, Emission residential environments
EN 61000-6-4, Emission industrial environments
EN 50121-4, Railway signalling and telecommunications apparatus
IEC 62236-4, Railway signalling and telecommunications apparatus
DNV Standard for Certification no. 2.4
SafetyUL/CSA 60950-1, IT equipment

FCC Part 15.105 Notice:

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Type tests and environmental conditions
Electromagnetic Compatibility
PhenomenaTestDescriptionLevel
ESDEN 61000-4-2Enclosure contact± 6 kV
Enclosure air± 8 kV
RF field AM modulatedIEC 61000-4-3Enclosure10 V/m 80% AM (1 kHz), 80 -­ 800 MHz
20 V/m 80% AM (1 kHz), 800 ­- 1000 MHz
20 V/m 80% AM (1 kHz), 1400 – 2700 MHz
RF field 900 MHzENV 50204Enclosure20 V/m pulse modulated 200 Hz, 900 ± 5 MHz
Fast transientEN 61000-4-4Signal ports± 2 kV
Power ports± 2 kV
SurgeEN 61000-4-5Signal ports unbalanced± 2 kV line to earth, ± 2 kV line to line
Signal ports balanced± 2 kV line to earth, ± 1 kV line to line
Power ports± 2 kV line to earth, ± 2 kV line to line
RF conductedEN 61000-4-6Signal ports10 V 80% AM (1 kHz), 0.15 ­- 80 MHz
Power ports10 V 80% AM (1 kHz), 0.15 -­ 80 MHz
Pulse Magnetic fieldEN 61000-4-9Enclosure300 A/m, 6.4 / 16 µs pulse
Mains freq. 50 HzEN 61000-4-16Signal ports100 V 50 Hz line to earth
Mains freq. 50 HzSS 436 15 03Signal ports250 V 50 Hz line to line
Radiated emissionCISPR 16-2-3EnclosureEN 61000-6-3
ANSI C63.4FCC part 15
Conducted emissionCISPR 16-2-1AC power portsEN 61000-6-3
ANSI C63.4AC power portsFCC part 15
CISPR 16-2-1DC power portsEN 61000-6-4
Dielectric strengthUL 60950Signal port to all other isolated ports2 kVrms 50 Hz 1min
Power port to other isolated ports3 kVrms 50 Hz 1min
2 kVrms 50 Hz 1min (@ rated power < 60V)
Environmental
TemperatureEN 60068-2-1

EN 60068-2-2

Operating­- 40 to +70°C
Storage & Transport­- 40 to +70°C
Maximum surface temperature135ºC (temperature class T4)
HumidityEN 60068-2-30Operating5 to 95% relative humidity
Storage & Transport5 to 95% relative humidity
AltitudeOperating2 000 m / 70 kPa
Service lifeOperating10 year
VibrationIEC 60068-2-6Operating7.5 mm, 5 ­- 8 Hz
2 g, 8 ­- 500 Hz
ShockIEC 60068-2-27Operating15 g, 11 ms
Packaging
EnclosureUL 94PC / ABSFlammability class V-1
Dimension W x H x D35 x 121 x 119 mm
Weight0.26 kg
Degree of protectionIP21
CoolingIEC 529EnclosureConvection
MountingHorizontal on 35 mm DIN-rail
Functional description

DW-730-F1 - Functional description

OVP Over Voltage Protection
OCP Over Current Protection

Converter serial interface ­- optical fibre

ODW-730 is a fibre optic modem that converts between electrical RS-485 and a fibre optical link.
ODW-730 can also be used to convert from RS-485 to RS-232 by using a ODW-730 in the same link as ODW-720.

Repeater ­- optical fibre links

ODW-730 is a fibre optic repeater that repeats received data from one fibre link out to the other link. This is useful e.g. for long distance communication, where electromagnetic interference may occur or when isolation of the electrical network is needed. The maximum optical fibre distance depends on selected fibre transceiver and fibre type. Distances up to 80 km (50 miles) are available.

Interface specifications
Power
Rated voltage12 to 48 VDC and 24 VAC
Operating voltage10 to 60 VDC and 20 to 30 VAC
Rated current300 mA @ 12 V
150 mA @ 24 V
75 mA @ 48 V
Rated frequencyDC and 48 to 62 Hz
Inrush current I²t0.2 A²s
Startup current*1.0 Apeak
PolarityReverse polarity protected
Redundant power inputYes
Isolation toRS-485 and Status port
ConnectionDetachable screw terminal
Connector size0.75 -­ 2.5 mm2 (AWG 18 -­ 13)
Connect the unit using at least 18 AWG (0.75 mm2) wiring
Shielded cableNot required

* External supply current capability for proper startup

Status
Port typeSignal relay, changeover contacts
Rated voltageUp to 48 VDC
Operating voltageUp to 60 VDC
Contact rating500 mA @ 48 VDC
Contact resistance< 50 mΩ
Isolation toRS-485 and Power port
ConnectionDetachable screw terminal
Connector size0.2 -­ 2.5 mm² (AWG 24 ­- 13)
Shielded cableNot required

Branch circuit protection (fuse) is required for this unit with rating not exceeding 20 A. Product should be connected to UL Listed power supplies rated 12 -­ 48 VDC, min 500 mA or 24 VAC, min 500 mA or reliably grounded DC SELV source.

RS-422/485
Electrical specificationEIA RS-485, 2-wire or 4-wire twisted pair
Data rate300 bit/s -­ 1.5 Mbit/s
Data format9 -­ 12 bits
ProtocolStart-bit followed by 8-11 bits
RetimingYes
Turning time

(2-wire RS-485)

One tbit
tbit = 1 / Baud rate (Baud rate in bit/s)
Transmission range< 1200 m, depending on data rate and cable type (EIA RS-485)
Settings120 Ω termination and failsafe biasing 680 Ω
ProtectionInstallation Fault Tolerant (up to ±60 V)
Isolation toStatus and Power port
ConnectionDetachable screw terminal
Connector size0.2 -­ 2.5 mm² (AWG 24 – 13)
Shielded cableNot required
Location of Interface ports, LED’s and DIP-switches
ODW-730-F1

DW-730-F1 - Location

  1. LED Indicators
  2. DIP-switches accessible under lid
  3. Status screw terminal
  4. RS-422/485 screw terminal
  5. Power screw terminal
  6. FX(Fibre)

3 Status screw terminal

PositionDescriptionProduct marking
1Contact with C when fibre optical links are in operationNO
2CommonC
3Open (no contact with C) when fibre optical links are in operationNC

4 RS-422/485 screw terminal

PositionDirection*DescriptionProduct marking
1InR+ (EIA RS-485 A’)R+
2InR-­ (EIA RS-485 B’)R­-
3In/OutT+ (EIA RS-485 A)T/R+
4In/OutT­- (EIA RS-485 B)T/R-­

5 Power screw terminal

PositionDirection*DescriptionProduct marking
1InCommon voltageCOM
2InVoltage A+VA
3InVoltage B+VB
4InCommon voltageCOM

* Direction relative this unit

LED indicators
LEDStatusDescription
PWR
Power
ONPower is on.
OFFPower is off.
FPNot used
CH 2Not used
CH 1
Channel 1 link status
ONFiber link to other unit has been established at CH 1.
FlashingOptical power detected but link to other unit has not been established at CH 1.
OFFNo optical power detected and no link to other unit has been established at CH 1.
TDFlashData received on the electrical interface and transmitted out on the optical interface.
OFFNo data received on the electrical interface.
RDFlashData received on the optical interface and transmitted out on the electrical interface.
OFFNo data received on the optical interface.
FL R
Failure link remote
ONRemote fibre link failure.
A fibre link is out of operation at any other unit than this one*.
FlashingHardware error or invalid configuration.
FL L
Failure link local
ONLocal fibre link failure.
A fibre link is out of operation at this unit.
FlashingHardware error or invalid configuration.

DW-730-F1 - LED indicators

* Only valid if used togheter with ODW-720-F1 units in a multidrop network.
Note: During power up, all LED’s will turn on for about 1 second.

DIP-switch settings

DW-730-F1 - CAUTION

CAUTION – ELECTROSTATIC DISCHARGE (ESD)

Prevent electrostatic discharge damages to internal electronic parts by discharging your body to a grounding point (e.g. use a wrist strap).

DW-730-F1 - DIP-switch settings

S1 DIP-switch, asynchronous mode speed selection

DW-730-F1 - Speed - 300 bit s300 bit/sDW-730-F1 - Speed - 57.6 kbit s57.6 kbit/sDW-730-F1 - Speed - 1.0 Mbit s1.0 Mbit/s

DW-730-F1 - Speed - 1200 bit s1200 bit/s DW-730-F1 - Speed - 115.2 kbit s115.2 kbit/s DW-730-F1 - Speed - 1.5 Mbit s 1.5 Mbit/s
DW-730-F1 - Speed - 2400 bit s2400 bit/s DW-730-F1 - Speed - 125 kbit s125 kbit/s DW-730-F1 - Speed - 9 bits data9 bits data format

DW-730-F1 - Speed - 4800 bit s4800 bit/s DW-730-F1 - Speed - 187.5 kbit s187.5 kbit/s  DW-730-F1 - Speed - 10 bits data 10 bits data format

DW-730-F1 - Speed -9600 bit s9600 bit/s DW-730-F1 - Speed - 230.4 kbit s230.4 kbit/s DW-730-F1 - Speed - 11 bits data 11 bits data format

DW-730-F1 - Speed - 19.2 kbit s19.2 kbit/s DW-730-F1 - Speed - 250 kbit s250 kbit/sDW-730-F1 - Speed - 12 bits data12 bits data format

DW-730-F1 - Speed - 38.4 kbit s38.4 kbit/s DW-730-F1 - Speed - 500 kbit s500 kbit/s DW-730-F1 - Speed - S 1 8S:1:8 always OFF for point-to-point applications

Supervision table when selecting data format
Start bitDW-730-F1 - Data formatDW-730-F1 - Data formatDW-730-F1 - Data formatDW-730-F1 - Data formatDW-730-F1 - Data formatDW-730-F1 - Data formatDW-730-F1 - Data formatDW-730-F1 - Data format
7 bitDW-730-F1 - Data formatDW-730-F1 - Data formatDW-730-F1 - Data formatDW-730-F1 - Data format
8 bitDW-730-F1 - Data formatDW-730-F1 - Data formatDW-730-F1 - Data formatDW-730-F1 - Data format
ParityDW-730-F1 - Data formatDW-730-F1 - Data formatDW-730-F1 - Data formatDW-730-F1 - Data format
1 stop bitDW-730-F1 - Data formatDW-730-F1 - Data formatDW-730-F1 - Data formatDW-730-F1 - Data format
2 stop bitDW-730-F1 - Data formatDW-730-F1 - Data formatDW-730-F1 - Data formatDW-730-F1 - Data format
Number of bit910101011111112

S1 DIP-switch, synchronous mode time frame selection

DW-730-F1 - Time - 1.6 ms1.6 ms DW-730-F1 - Time - 13 µs13 µsDW-730-F1 - Time - 2 µs 2 µs

DW-730-F1 - Time - 416 µs416 µs DW-730-F1 - Time - 8.6 µs8.6 µsDW-730-F1 - Time - 1 µs1 µs

DW-730-F1 - Time - 208 µs208 µsDW-730-F1 - Time - 4.3 µs4.3 µsDW-730-F1 - Time - 500 ns500 ns

DW-730-F1 - Time - 104 µs104 µsDW-730-F1 - Time - 4 µs4 µsDW-730-F1 - Time - 300ns300 ns

DW-730-F1 - Time - 52 µs52 µsDW-730-F1 - Time - 2.6 µs2.6 µsDW-730-F1 - Time - S 1 8S:1:8 always OFF for point-to-point applications

DW-730-F1 - Time - 26 µs26 µsDW-730-F1 - Time - 2.1 µs2.1 µs

S2 DIP-switch

DW-730-F1 - S2 - RS-485 RS-485, 2-wire DW-730-F1 - S2 - 2&4 S2:2 and S2:4 -­ S2:8 always OFF, S2:3 always ON for point-to-point applications

DW-730-F1 - S2 - RS-422 RS-422, 4-wire

S3 DIP-switch

DW-730-F1 - S3 - 1No termination and fail-safe DW-730-F1 - S3 - 2 Termination with fail-safe (2-wire)

DW-730-F1 - S3 - 3Termination with fail-safe (4-wire)

Factory default

DW-730-F1 - Factory default - S1S1 DW-730-F1 - Factory default - S2S2

Start up guide, point-to-point application
Follow the steps below to get the unit up and running in a simple application.

DW-730-F1 - P2P application

DW-730-F1 - Data format Make sure that DIP-switches S1:8 and S2:2 ­- S2:8 are set to factory default positions. (I.e. S1:8 OFF, S2:2 OFF, S2:3 ON and S”:4 ­- S2:8 OFF).
DW-730-F1 - Data format Configure both ODW-730-F1 units for the correct speed and data format using DIP-switches S1:1 -­ S1:7.
DW-730-F1 - Data format Select RS-485 2- or 4-wire mode using DIP-switch S2:1 (OFF = 2-wire, ON = 4-wire).
DW-730-F1 - Data format Enable the RS-485 termination / fail safe if required using DIP-switches S3:1 ­- S3:4
(S3:1 asnd S3:2 = 4-wire termination, S3:3 and S3:4 = 2-wire connection.)
DW-730-F1 - Data format Connect the fibre link between the ODW-730-F1.
DW-730-F1 - Data format Connect the power supply to both ODW-730-F1.
DW-730-F1 - Data format After a few seconds the fibre link should be in operation, indicated by an active CH1 LED.
DW-730-F1 - Data format Connect the serial cables from PLC master and slave to respective ODW-730-F1.
DW-730-F1 - Data format Frames from PLC master that are correctly received in the ODW-730-F1 will be indicated by flashing TD LED.
DW-730-F1 - Data format Frames that are received via the fibre link will be transmitted to the PLC slave and indicated by flashing RD LED.
DW-730-F1 - Data format Replies from slave to master will be transferred and indicated in the opposite way.
DW-730-F1 - Data format The point-to-point application is up and running.

RS-485 termination at system level

The system should be installed in according to the RS-485 specification. A system should always form a bus structure where the termination is at the end points of the bus. See diagrams for details of how this is done with RS-485 2-wire and 4-wire.

ODW-730 Series - 1

ODW-730 Series - 2

N.B. R+/R-­, T+/T-­ definitions are not standard, it can help to shift + and ­- if the unit does not work.

About the interfaces

Power terminal
The power terminal has two independent inputs, +VA and +VB, allowing redundancy should either fail. The ODW-730 power supply is galvanically isolated from all other internal electronics.

Optical fibre interfaces
ODW-730 uses Small From Factor Pluggable (SFP) transceivers that are in compliance with the Multi-Sourcing Agreement (MSA). This means that a wide range of different fibre tranceivers and connectors can be used. For supported transceivers, see SFP data sheet.

RS-485 interface
A 4 position detachable screw terminal that can handle full duplex data rates up to 1.5 Mbit/s and can be set to either 2- or 4-wire RS-485 system.

When 4-wire RS-485 is selected, the terminals T/R+ and T/R-­ will always be set to transmit and terminals R+ and R­- will always receive data.

Manchester coded protocol can be transferred with Synchronuous mode.

Status port
The status port connects to an internal relay wich may be used to trigger an external alarm if a fault condition occurs. During normal operation pins 1 and 2 are in contact with each other, and pins 2 and 3 are isolated. During an optical link failure, or power failure, pins 1 and 2 are isolated, and pins 2 and 3 are in contact with each other.

Mounting

This unit should be mounted on 35 mm DIN-rail, which is horizontally mounted inside an apparatus cabinet, or similar.
Snap on mounting, see figure.

DW-730-F1 - Mounting

Cooling

This unit uses convection cooling. To avoid obstructing the airflow around the unit, use the following spacing rules.
Minimum spacing 25 mm (1.0 inch) above /below and 10 mm (0.4 inches) left /right the unit. Spacing is recommended for the use of unit in full operating temperature range and service life.

DW-730-F1 - Cooling

* Spacing (left/right) recommended for full operating temperature range

Removal

Press down the black support at the top of the unit. See figure.

DW-730-F1 - Removal

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Westermo • Metallverksgatan 6, SE-721 30 Västerås, Sweden
Tel +46 16 42 80 00 Fax +46 16 42 80 01
E-mail: [email protected]
www.westermo.com

REV. M 6651-2241 2021-04   Westermo Network Technologies AB, Sweden

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