Arb 3580020 Jack Mounting Bracket Instructions (+ PDF)

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1 3580020 Jack Mounting Bracket

2 Product Information

3 Product Usage Instructions

3.1 Documents / Resources

3.1.1 References

3580020 Jack Mounting Bracket

Product Information

Part Number: 3580020
Product Description: JACK MOUNTING
BRACKET
Suited to vehicle/s: FORD BRONCO

Product Usage Instructions

Remove both plastic rear door access covers starting at the
bottom of each cover.
Remove lower door support and place aside with fasteners for
reinstallation later.
Fit six black M6 cage nuts to main bracket.
Install eight silver M6 cage nuts onto nut sticks. (2 long and
2 short)
Note: Correct alignment of cage nuts is as pictured, the tabs
run in the same direction as the long edge of the nut sticks. If a
cage nut gets removed from the nut stick during installation, refer
to rear wheel removal instructions on page 12.

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Part Number:
Product Description:
Suited to vehicle/s:

3580020 JACK MOUNTING BRACKET
FORD BRONCO

WARNING

ALSO, NOTE THE FOLLOWING: This product must be installed exactly as per these instructions using only the hardware supplied. In the event of damage to any mount component, contact your nearest authorised ARB stockist. Do not use this product for any vehicle make or model, other than those specified by ARB. This product or its fixing must not be modified in any way. The installation of this product may require the use of specialized tools and/or techniques. It is recommended that this product is only installed by trained personnel. These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be held responsible for the impact of any changes subsequently made by the vehicle manufacturer. During installation, it is the duty of the installer to check correct operation/clearances of all components. Work safely at all times. Unless otherwise instructed, tighten fasteners to specified torque.

ARB 4×4 ACCESSORIES

Corporate Head Office

42-44 Garden St Kilsyth, Victoria AUSTRALIA 3137

Tel: +61 (3) 9761 6622 Fax: +61 (3) 9761 6807

Australian enquiries North & South American enquiries Other international enquiries

[email protected] [email protected] [email protected]

www.arb.com.au

Last Rev Date: 24/08/2022

Page 1 of 12

Fitting instructions# 37801097

GENERAL CARE AND
MAINTENANCE
By choosing an ARB Accessory, you have bought a product that is one of the most sought after 4WD products in the world. Your Accessory is properly engineered, it’s reliable and is a quality accessory that represents excellent value. To keep your Accessory in original condition it is important to care and maintain it following these recommendations:
As part of any Pre Trip Preparation, or on an annual basis, it is recommended that a thorough visual inspection of the vehicle’s accessories is carried out, making sure that all bolts and other components are torqued to the correct specification. Also check that all wiring sheaths, connectors, and fittings are free of damage. Replace any components as necessary. This service can be performed by your local authorized ARB Stockist.

FITTING REQUIREMENTS

REQUIRED TOOLS FOR FITMENT OF PRODUCT:

BASIC TOOL KIT

TORX KEYS

ALLEN KEYS

Loctite 243

HAVE AVAILABLE THESE SAFETY ITEMS WHEN FITTING PRODUCT:

Protective eyewear

Hearing protection

NOTE: `WARNING’ notes in the fitting procedure relate to OHS situations, where to avoid a potentially hazardous situation it is suggested that protective safety gear be worn or a safe work
procedure be employed. If these notes and warnings are not heeded, injury may result.

FASTENER

TORQUE SETTINGS:

SIZE

Torque Nm

Torque lbft

9Nm

7lbft

22Nm

16lbft

M10

44Nm

32lbft

Last Rev Date: 24/08/2022

Page 2 of 12

Fitting instructions# 37801097

APPLICATION. FIT JACK DOOR MOUNT
FIT DRESS PLATE

PARTS LISTING

PART NO.

QTY

DESCRIPTION

4655161

1 JACK DOOR MNT WELDMENT

3195505

2 NUT STICK M6 X 165MM

3195506

1 TOP NUT STICK

3195507

1 BOTTOM NUT STICK

6151300

8 NUT CAGED M6 2.6-3.5 | 956-C

6151207

8 BOLT HXHD M6x1.0x25 | PC8.8 TZP480

4584295

8 WASHER FLAT M6x12 | BZP

6151526

6 NUT CAGED M6 1.8-2.7 | BZP480

6523550

1 LOGO COVER

6151443

6 SCREW BHD M6x20 | BZP

FIT PIVOT SHAFT MOUNTING
FIT JACK CLAMPS
FIT RUBBER AND KNOBS

4681760 4765021 4584295 6151443 6151223 6151711 6582515 6582517 6152099 4584295 6151223 6152109 4584430 6191170 6191171 6260009 6151753 6151842 6152055 6152108

2 PIVOT SHAFT MNT 2 MACHINED SHAFT M10 20 WASHER FLAT M6x12 | BZP 8 SCREW BHD M6x20 | BZP 8 NUT HEX NYLOC M6x1.0 | ZNB480 2 SCREW BHD M6x25 | TX BTZP480 1 FORGED JACK MNT CLAMP SHORT 1 FORGED JACK MNT CLAMP LONG 2 SCREW SCHD M6x1x75 | ZNB480 4 WASHER FLAT M6x16x1.2 | HV300 2 NUT HEX NYLOC M6x1.0 | ZNB480 2 LANYARD 4 WASHER FLAT 6.3×12.5×3 | NYLON BLACK 2 JACK CLAMP RUBBER 1 JACK CLAMP HANDLE RUBBER 2 RUBBER SPACER BUSH 2 SCREW BHD M10x1.5×25 2 NUT HEX M10x1.5 | ZNB480 2 KNOB FEMALE M10x1.5 52X30mm 2 DETENT PIN

Last Rev Date: 24/08/2022

Page 3 of 12

Fitting instructions# 37801097

FITTING PROCEDURE
1. Remove both plastic rear door access covers starting at the bottom of each cover.
2. Remove lower door support and place aside with fasteners for reinstallation later.
3. Fit six black M6 cage nuts to main bracket.

Last Rev Date: 24/08/2022

Page 4 of 12

Fitting instructions# 37801097

4. Install eight silver M6 cage nuts onto nut sticks. (2 long and 2 short)
Correct alignment of cage nuts is as pictured, the tabs run in the same direction as the long edge of the nut sticks. NOTE: If a cage nut gets removed from the nut stick during installation refer to rear wheel removal instructions on page 12.

Identification Notches

5. Feed nut stick with two identification notches up, through the opening for the door support until the cage nuts can be aligned with the top slots.
The nut sticks will need to be bent within the door cavity to achieve alignment to the slots.

6. Temporarily install an M6 bolt into the RHS cage nut as shown to hold the nut stick in position.

Last Rev Date: 24/08/2022

Page 5 of 12

Fitting instructions# 37801097

7. Starting at the LHS of the door, fit an M6 bolt and washer through the mount and into the cage nut. Do not tighten.
8. Remove the M6 bolt from step 6 and reinstall with an M6 washer through the mount.
9. Use a short nut stick for the RHS mounting hole with an M6 bolt and washer, the long nut stick will need to be bent out of the way.
10. Fit the remaining M6 bolt and washer on the top row.
Leave loose at this stage.
11. Insert the second long nut stick through the door support opening and align with the bottom row of holes on the mount.
12. Fit three M6 bolts and washers to the cage nuts starting from the LHS
13. For the RHS use 1 short nut stick and an M6 bolt and washer, the long nut stick will need to be bent out of the way.
14. Take care not to pinch the wiring loom, centralise the mount and tighten to specified torque.
M6 9Nm 7lbft
15. Re-install the door support and large plastic OE cover.
16. Fit the Logo cover panel to the mount using six M6 x 20 BHD screws and tighten to specified torque.
M6 9Nm lbft

Last Rev Date: 24/08/2022

Page 6 of 12

Fitting instructions# 37801097

17. Use four M6 x 20 BHD screws, eight M6 washers and four M6 Nyloc nuts to assemble both Pivot shaft mounts onto bracket. Torque to specification.
M6 9Nm 7lbft
18. Install the threaded shaft using an M6 x 25 TORX screw, two M6 washers and an M6 Nyloc nut for each shaft. Shaft must pivot freely once fasteners are tightened.

Nylon spacers

19. Insert an M10 nut into the rubber spacer bushes (2).
20. Using Loctite 243, install the rubber spacer bush and nut to the mount with an M10 x 25 BHD screw on each side.
21. Tighten until the rubber starts to deform.
22. The shorter clamp fits onto the LHS with an M6 x 75 SHCS, two M6 washers, two nylon spacers, a lanyard and a Nyloc nut.
23. Fit the Nylon spacer to both the LHS and RHS of the clamp. The lanyard goes onto the RHS of the clamp between the nylon spacer and the mount.
24. Tighten fasteners enough to eliminate play but maintain smooth rotation of clamp.

Last Rev Date: 24/08/2022

Page 7 of 12

Fitting instructions# 37801097

25. For the longer clamp repeat steps 22-24 to assembly to the RHS.

26. Fit rubber pads as shown .

27. Fit knobs to threaded shafts and attach detent pins to lanyards.

Last Rev Date: 24/08/2022

Page 8 of 12

Fitting instructions# 37801097

USER INFORMATION
To load the ARB Jack onto the mount, rotate the 2 knobs to a vertical position and rotate both clamps downwards.

Sit Jack onto the mount. Locate the 3rd and 4th slots onto the mount.

3rd & 4th Slots

Last Rev Date: 24/08/2022

Page 9 of 12

Fitting instructions# 37801097

Rotate the 2 clamps up to contact the Jack.
Bring the knobs down to the clamps. The knob has a brass button that locates inside the slot on the clamps,
this MUST be located correctly before tightening the knob.

Last Rev Date: 24/08/2022

Page 10 of 12

Fitting instructions# 37801097

Tighten both knobs a further three and a half turns after initial contact of the knob to the clamp. Align the nearest hole in the knob with either hole on the clamp. Insert the detent pin through the aligned hole on the knob
and clamp. Rotate the knob slightly again against the detent pin.

FITTED PRODUCT

Last Rev Date: 24/08/2022

Page 11 of 12

Fitting instructions# 37801097

SPARE WHEEL AND CARRIER REMOVAL FOR RETRIEVING LOST FASTENERS
Remove the three wheel nuts and spare tire.

Remove the eight bolts retaining the spare wheel carrier.
Then remove the spare wheel carrier, support the carrier so the camera wiring does not get damaged.

Carefully remove the lower vent and extra piece of sound material to access the door cavity and retrieve any dropped items.

Reassemble in the reverse order.

FASTENER

TORQUE SETTINGS:

SIZE

Torque Nm

Torque lbft

Wheel carrier bolts

25Nm

18lbft

Spare wheel nuts

133Nm