Sun Gold Power Sg48100p Battery System Home Storage User Manual

Sun Gold Power Sg48100p Battery System Home Storage User Manual

Sun-Gold-Power-LOGO

Sun Gold Power SG48100P Battery System Home Storage

Sun-Gold-Power-SG48100P-Battery-System-Home-Storage-PRODUCT

Document description

This specification covers the performance indexes, technical requirements and safety issue of the 48V100Ah

Definition of Terms

BMSBattery Management System
DODDepth Of Discharge
EOLEnd Of Life
OCVOpen Circuit Voltage
SOCState Of Charge
SOHState Of Health
EMCElectro Magnetic Compatibility
Nominal voltageAppropriate voltage approximation to identify or identify a cell or an electrochemical system.
Capacity(The amount of power a battery can provide when fully charged under specified conditions. Usually expressed in Ah.)
EnergyThe energy that can be provided by a fully charged battery under specified conditions. Usually expressed in Wh or kWh.
 

 

 

 

Unit

“V” (Volt) ( Voltage unit) “A” (Ampere)    (Current unit)

“Ah” (Ampere-Hour) (unit of charge)

“Wh” (Watt-Hour)    (electrical energy unit) “Ω” (Ohm)        (resistance unit)

“ °C” (degree Celsius)    (temperature unit) “mm” (millimetre)  (length unit)

“s” (second)    (Time unit)

“kg” (kilogram)    (Weight unit) “Hz” (Hertz)  (Frequency unit)

Battery system performance parameters

No.ItemTechnical parameterNote
1Battery TypeLithium iron phosphate battery/
2Rated capacity100Ah@25℃±2,0.5C,100%DOD
3Nominal voltage51.2V 
4Recommended charging voltage54.5V 
5Charging Limited Voltage42V 
 

6

 

SOC working range

 

0~100%

Recommended range of use: 20%~95%
7Standard discharge current50A 
8Maximum continuous discharge current100A 
9Standard charging current50A 
 

10

 

Maximum continuous charge current

 

100A

 
11Maximum cut-off voltage for charging57.6V 
12Charge cut-off current5A0.05C magnification
13Disharge cut-off voltage43.2V 
 

14

 

PACK cycle life

 

≥7000

80%DOD

25℃±2℃, 0.5C charge/0.5C discharge

15Thermal management methodNatural heat dissipation 
 

16

 

IP protection class

IP31

battery box

 
17Flammability ratingplastic parts UL94 V-0 
 

18

 

Total system mass

Around     43KG 
 

19

 

Battery system shell material

 

BLACK    Q235A

 

Color can be customized

 

20

 

Shipping SOC

 

SOC45-55%

 
21Dimension(L*W*H   mm)R442*460*133(3U)±1mm 
22Design life15 Year 
 

23

 

Parallel function

Supports up to 16 batteries in parallel 
 

24

 

Anti-theft function

sensor

G-sensor anti-theft function

 
25Display functionEnglish smart display 
 

26

 

Charging current limit function

 

Current limit 20A

Charging current limit can be set according to customer requirements
 

 

 

27

 

 

 

Communication mode

 

RRS232

 

Communication mode can be set according to customer requirements

 

RRS485

RCAN
 

28

 

communication protocol

 

Support multiple protocols

Communication protocol can be set according to customer requirements
 

29

 

Storage ambient temperature

 

-10~+45℃

Recommended storage temperature: 0~+30℃
 

30

 

Working temperature

Battery charging:0~45℃ Battery discharging:-20~ +60℃ 
 

31

Relative humidity of working environment 

≤95

Best Use Relative Humidity:≤85%

Outline and Structural Dimensions of Battery System

Sun-Gold-Power-SG48100P-Battery-System-Home-Storage-FIG-1

Definition of battery system interface

Panel Schematic

Sun-Gold-Power-SG48100P-Battery-System-Home-Storage-FIG-2

Module Panel Description

 

NO

Function definition 

Function Description

 

Note

1handleCarrying handle 
2SOCCapacity status lightSix green LED lights to show the current charge of the lithium battery pack
 

3

 

ALM

 

Alert

Red LED light, normally off under normal conditions, always on under fault conditions, and a voice prompt
4RUNRunGreen light, always on when the product is running
 

5

 

ADD

 

DIP switch

Use 4 bit binary DIP switch (optional) to set address allocation when products are used in parallel,
 

 

6

 

 

RS232

 

 

RS232 communication

Uplink communication port, RS232 communication mode when uploading data, data content includes system parameters, system status and alarm information. The rate of 9600bps is generally used. Note: Wiring

definitions are implemented in accordance with BMS product specifications

7RS485RS485 communicationRS485 communication method
8CANCAN communicCANcommunication method
 

9

 

RESET

 

Reset

When the product is in an abnormal state or in a hibernation state, the product can be restarted and woken up through the reset button to ensure the stable operation of the system
10Main panelShellSheet metal thickness 1.5mm, galvanized frosted paint, color: black
 

11

 

Terminals

Input and output terminals 

Battery positive and negative output terminals

 

12

Hanging ears 

Mounting ears

 

The spacing is implemented according to the national standard

 

 

 

13

 

 

dry contact terminal

 

 

 

Load output port

example:

definition:

Dry contact 1-PIN1 to PIN2: normally open, closed during fault protection

Dry contacts 2-PIN3 to PIN4: normally open, SOC<5%, closed for low battery alarm.

Functional block diagram

The functional block diagram is shown in the figure below

Sun-Gold-Power-SG48100P-Battery-System-Home-Storage-FIG-3

Battery Management System Specifications

Basic parameter settings

 

NO.

 

Indicator item

Factory

default parameters

Is it possible to set 

Note

 

 

 

 

1

 

 

Cell overcharge protection

Cell overcharge alarm voltage3600mVCan be set 
Cell overcharge protection voltage3650mVCan be set
Cell overcharge protection delay4.0SCan be set
Single Overvoltage Protection Releasedovercharge protection release voltage Cell3380mVCan be set
Capacity releaseSOC<96%Can be set
Discharge release> 1A
 

 

 

2

 

Cell overdischarge protection

Cell over-discharge alarm voltage()2700mVCan be setAfter 30 seconds of over- discharge

protection, if it still cannot recover, it will enter low

Cell over-discharge protection voltage2500mVCan be set
Monomer over-discharge protection delay1.0SCan be set
Cell over-

discharge

Cell over-discharge

protection release voltage

2800mVCan be set
 protection released 

(Release when charging)

 

Plug into the charger to activate

power

consumption mode

 

 

 

 

 

3

 

Overall overcharge protection

Overall overcharge warning voltage57.6VCan be set 
Overall overcharge protection voltage58.4VCan be set
Overall overcharge protection delay1.0SCan be set
Overall overvoltage protection releasedOverall overcharge protection release voltage54.1VCan be set
Capacity releaseSOC<96%Can be set
Discharge release> 1A

Discharge current > 1A

 

 

 

 

 

 

 

 

4

 

 

 

 

Overall overdischarge protection

Overall           over-discharge warning voltage43.2VCan be setAfter 30 seconds of over- discharge

protection, if it still cannot recover, it will enter low power

consumption mode

 

 

 

Overall over-discharge protection voltage

 

 

 

 

40V

 

 

 

Can be set

 Overall over-discharge protection delay1.0SCan be set 
Overall over- discharge protection

released

Overall over-discharge protection release voltage44.8VCan be set
Release when chargingPlug into the charger to activate
Charging current limit functionCharging current limit20A 
 

 

 

 

5

 

Charge overcurrent protection

Charge overcurrent 1 alarm current105ACan be setAppearing 10 times in a row will lock the status and will no longer

automatically release

Charge overcurrent 1 protection current110ACan be set
Charge overcurrent 1 protection delay1.0SCan be set
Charging overcurrent 1protection

released

Automatic release)1min

Automatically cancel after 1min

Discharge release> 1A

Discharge current > 1A

 
 

 

 

 

6

 

Discharge overcurrent 1 protection

Discharge overcurrent 1 alarm current)105ACan be setAppearing 10 times in a row will lock the status and will no longer

automatically release

Discharge overcurrent 1 protection current)110ACan be set
Discharge overcurrent 1 protection delay1.0SCan be set
Discharge overcurrent 1 protection

released

Automatic release1min

Automatically cancel after 1min

Charge release> 1A

Charge current > 1A

 
 

 

7

 

Discharge overcurrent 2

Discharge overcurrent 2 protection current≥120ACan be setAppearing 10 times in a row will lock the status and will no longer

automatically

Discharge overcurrent 2 protection delay100mSCan be set
DischargeAutomatic release1min
 overcurrent 2 protection released Automatically cancel after 1minrelease
charge release> 1A

Charge current > 1A

 
 

 

 

 

8

 

 

 

Short circuit protection

Short circuit protection function(Have) 
Short circuit protection current≥350A
Short circuit protection delay≤300US
 

 

Short circuit protection released

When there is charging, the short circuit

protection is released

After     the     load     is removed,       it       will

automatically disarm

 

 

9

 

MOS high temperature protection

MOS over temperature alarm temperature)90℃Can be set 
MOS over temperature protection temperature)115

Can be set
MOS protection release temperature)85℃Can be set
 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

Cell temperature protection

Charging low temperature warning temperature)0℃Can be set 
Charging low temperature protection temperature)-5℃Can be set
Charging low temperature protection release temperature0℃Can be set
Charging high temperature alarm temperature50℃Can be set 
Charging high temperature protection temperature)55℃Can be set
Charging high temperature protection release

temperature

 

50℃

Can be set
Discharge low temperature alarm temperature-15℃Can be set 
Discharge low temperature protection temperature-20℃Can be set
(Discharge low temperature protection release

temperature

 

-15℃

Can be set
Discharge high temperature alarm temperature60℃Can be set
Discharge high temperature protection temperature65℃Can be set
Discharge high temperature protection release

temperature

 

55℃

Can be set
 

 

 

 

 

11

 

 

 

 

 

Ambient temperature

alarm

Ambient low temperature alarm temperature-15℃Can be set 
Ambient low temperature protection temperature-20℃Can be set
Ambient cryogenic protection release

temperature

 

-15℃

Can be set
Ambient high temperature alarm temperature65℃Can be set
Ambient high temperature protection temperature75℃Can be set
Ambient high temperature protection release65℃Can be set
  temperature   
 

12

Current

consumption

Self-consumption current during operation≤45mA((with display) 
≤40mA(without display)
Low power mode current≤200μA
 

13

Equalization functionEqualization turn-on voltage3500mVCan be set 
Open differential pressure30mVCan be set
 

14

 

Capacity default settings

 

Low battery warning

 

SOC<5%

Can be set(No alarm when

charging)

Full capacity setting100AHCan be set 
 

15

 

Sleep function

Sleep voltage3150mVCan be set 
Delay5minCan be set 
16Differential pressure alarmOverpressure alarm800mV 
Overpressure recovery500mV 
 

17

Cell failure protectionMonomer differential pressure>1V

Voltage difference>1V

Charge and

discharge are not allowed

 

18

Full charge judgmentFull charge voltage56V 
Cut off current2A 

Interface

Sun-Gold-Power-SG48100P-Battery-System-Home-Storage-FIG-4

Interface Definition

RS232–Using 6P6C vertical RJ11 socket
RJ11Definition description
2NC
3TX
4RX
5GND

RS485 and CAN interface

RS485–Using 8P8C vertical RJ45 socketRS485–Using 8P8C vertical RJ45 socket
RJ45PinDefinition descriptionRJ45 PinDefinition description
1、8RS485-B9、16RS485-B
2、7RS485-A10、15RS485-A
3、6GND11、14GND
4、5NC12、13NC

Communication description
RS232 communication
The BMS can communicate with the host computer through the RS232 interface, so as to monitor various information of the battery on the host computer side, including battery voltage, current, temperature, status, SOC, SOH and battery production information, etc. The default baud rate is 9600bps.

RS485 communication
With dual RS485 interface, you can view the information of PACK, the default baud rate is 9600bps. To communicate with the monitoring device through RS485, the monitoring device is used as the host to poll data according to the address, and the address setting range is 2~15.

CAN communication

Product function and performance description

Charging performance

  • Standard charging current: (25℃): example:0.2C(20A)
  • Standard charging voltage: 54V
  • Standard charging mode and charging curve:

Sun-Gold-Power-SG48100P-Battery-System-Home-Storage-FIG-5

Discharging performance

Discharge curve at different magnification

Sun-Gold-Power-SG48100P-Battery-System-Home-Storage-FIG-6

Using & Maintenance Suggestions

LED indication description

Table 1 LED working status indication

Sun-Gold-Power-SG48100P-Battery-System-Home-Storage-FIG-7

Table 2 Description of capacity indication

ConditionChargingDischarging
 

Capacity indicator

 

L6●

 

L5●

 

L4●

 

L3●

 

L2●

 

L1●

 

L6●

 

L5●

 

L4●

 

L3●

 

L2●

 

L1●

 

 

 

 

 

Electricit y%

 

 

0~17%

 

 

black

 

 

black

 

 

black

 

 

black

 

 

black

 

flash2

 

 

black

 

 

black

 

 

black

 

 

black

 

 

black

 

Always bright

 

 

 

17~33%

 

 

 

black

 

 

 

black

 

 

 

black

 

 

 

black

 

 

flash 2

 

 

Alway s bright

 

 

 

black

 

 

 

black

 

 

 

black

 

 

 

black

 

 

Alway s bright

 

 

Always bright

 

 

 

33~50%

 

 

 

black

 

 

 

black

 

 

 

black

 

 

 

flash 2

 

 

Alway s bright

 

 

Alway s bright

 

 

 

black

 

 

 

black

 

 

 

black

 

 

Alway s bright

 

 

Alway s bright

 

 

Always bright

  

 

 

50~66%

 

 

 

black

 

 

 

black

 

 

 

flash 2

 

 

Always bright

 

 

Alway

s bright

 

 

Alway s bright

 

 

 

black

 

 

 

black

 

 

Alway

s bright

 

 

Alway

s bright

 

 

Alway

s bright

 

 

Always bright

 

 

66-83%

 

 

black

 

 

flash 2

Alway s bright 

Always bright

Alway s bright 

Alway s bright

 

 

black

Alway s brightAlway s brightAlway s brightAlway s bright 

Always bright

 

 

 

83-100%

 

 

 

flash 2

 

Alway s

bright

 

Alway s

bright

 

 

Always bright

 

Alway s

bright

 

 

Alway s bright

Alwa ys brigh

t

 

Alway s

bright

 

Alway s

bright

 

Alway s

bright

 

Alway s

bright

 

 

Always bright

 

Running lights●

   

Always bright

   

flash3

Table 3 LED flashing description

Flashing methodBrightBlack
flash 10.25S3.75S
flash 20.5S0.5S
flash 30.5S1.5S

Note: The LED indicator alarm can be enabled or disabled through the host computer, and the factory default is enabled.

Buzzer action description

  1. In case of failure, it will beep for 0.25S every 1S;
  2. During protection, it will beep for 0.25S every 2S (except for overvoltage protection);
  3. When alarming, it will beep every 3S for 0.25S (except overvoltage alarm);
  4. The buzzer function can be enabled or disabled by the host computer, and the factory default is disabled.

Key Description

  1. When the BMS is in the dormant state, press the button (3~6S) and release it, the protection board will be activated, and the LED indicators will light up in sequence from “RUN” for 0.5 seconds.
  2. When the BMS is activated, press the button (3~6S) and release it, the protection board is put to sleep, and the LED indicators light up sequentially for 0.5 seconds from the lowest battery light.
  3. When the BMS is activated, press the button (6~10S) and release it, the protection board will be reset, and all the LED lights will light up at the same time for 1.5 seconds.

After the BMS is reset, it still retains the parameters and functions set by the host computer. If it is necessary to restore the initial parameters, it can be achieved through the “restore default value” of the host computer, but the relevant operation records and stored data remain unchanged (such as power, cycle times, etc.). , protection records, etc.).

Sleep and wake up
hibernate: When any of the following conditions are met, the system enters a low-power mode:

  1. The single or overall over-discharge protection has not been released within 30 seconds.
  2. Release the button after pressing the button for 3 seconds.
  3. The minimum cell voltage is lower than the sleep voltage, and the duration reaches the sleep delay time (at the same time, no communication, no protection, no balance, and no current are satisfied).
  4. The standby time is more than 24 hours (no communication, no charging and discharging, no mains power).
  5. Forced shutdown through the host computer software.Before entering the sleep mode, make sure that the input terminal is not connected to an external voltage, otherwise it will not be able to enter the low power consumption mode.

wake
When the system is in low-power mode and meets any of the following conditions, the system will exit the low-power mode and enter the normal operation mode:

  1. Connect the charger, the output voltage of the charger must be greater than 48V.
  2. Press the button for 3S and release the button.
  3. Connect to the communication line and open the software of the upper computer (it enters the sleep state due to over-discharge protection, this method cannot wake up the protection board).

Remarks:
After the single or overall over-discharge protection, it enters the low-power mode, wakes up regularly every 4 hours, and turns on the charge and discharge MOS. If it can be charged, it will exit the dormant state and enter normal charging; if it cannot be charged after 10 consecutive automatic wake-ups, it will no longer automatically wake up.
When the system is defined as the end of charging, the recovery voltage is not reached after 2 days of standby (standby time setting value), and the charging is forced to resume until the end of charging again.

DIP switch settings
When the battery packs are used in parallel, different PACK can be distinguished by their hardware addresses, and the hardware address of each PACK in the entire battery stack is unique. The hardware addresses can be set in sequence through the DIP switches on the board. Refer to the following for the definition of the switches. surface.

Sun-Gold-Power-SG48100P-Battery-System-Home-Storage-FIG-8

The routine maintenance of the battery part can be carried out by referring to the table 

PeriodItemTreatment measures
Per month(Operating

environment)

Keep away from heat sources and avoid direct sunlight
Visual inspectionIf the appearance is damaged, leaked or deformed, the faulty battery pack should be disconnected, photographed and replaced.
Each quarterClean

appearance

Clean the exterior with a cotton cloth. Due to the high voltage of the battery pack, care should be taken when cleaning.
Connection Status 

l  Check the bolts at each terminal and retighten them if they are loose.

 

l  If the temperature of the connection line exceeds 40°C (feeling hot), check the cause

Every      half yearVoltage detectionl  At the end of charging, measure and record the busbar voltage and the positive and negative terminal voltages of the battery pack. The voltages of the two are consistent. Otherwise, check whether the cable at the corresponding connection is faulty.

l  In the first year, real-time data collection at the end of discharge was performed at least every six months.

l  Beginning in the second year, on-site capacity determination will be conducted every three months. If a certain battery cell is frequently overcharged and over- discharged in the historical alarm information viewed through the RS232 interface, it means that the battery cell has touched the charging protection point and the discharging protection point for a long time. This situation may lead to

insufficient backup time, it is recommended to replace it in time

The final state of charge and discharge can be judged by the capacity light, refer to the definition of LED light capacity status light.

Packing List

NO.Material nameSpecification/ModuleNumber
148100Ah lithium iron phosphate battery481001 set/box
2Positive and negative output lines25mm2 flame retardant cable, length 0.5m, crimp 25-6 copper noses at both ends, one red and one black.1 set/1 module
3RS485 cascade

communication line

 

0.5 meters long, with RJ45 crystal heads at both ends.

1root/2 modules
4RS485 USB RS232 USB1.5 meters long, one end is the corresponding crystal head, and the other end is the USB interface.1 set/8 module
5Product manual/1
6Certificate/1
7Hanging ear screwM6*16(stud 16mm)4
8Dry contact terminalMatching according to the number of dry nodes of the BMS1

Storage, maintenance and transportation

Storage

  1. The battery pack is usually stored at a state of charge of 20% to 40% in a clean, dry, ventilated and rain-proof room with an ambient temperature of -5°C to 35°C and a relative humidity of not more than 75%, and should be placed flat. Pad height, not less than 100MM from the ground;
  2. Batteries cannot be stored with active chemicals or dusting items;
  3. The battery cannot be subjected to any mechanical shock or heavy pressure;
  4. The battery should avoid direct sunlight, keep away from the fire source, and the distance from the heat source should not be less than 2M;
  5. From the date of manufacture, every 3 months of storage should be charged with a current of 0.2~0.5C for 30~60min, and the temperature range is 25℃±5℃.5).

Transportation
The battery pack should be packaged and shipped. During transportation, avoid severe vibration, shock or extrusion, and avoid sun and rain. Batteries can be transported by vehicles such as cars, trains, ships, and planes.

Maintain

The battery pack should remain at 40% – 60% of state of charge;
When the battery is not in use for a long time, it is recommended to charge it with 0.2c current every three months or so.
During the maintenance process, do not install or remove the battery in the battery pack by yourself, otherwise the battery performance will be reduced;
Any battery in the battery pack shall not be disassembled or replaced without authorization, and dissection of the battery is strictly prohibited.

Battery usage precautions

Please read the instruction manual and precautions carefully before use. When used correctly according to the product characteristics, the battery will be a safe, reliable and convenient storage battery.

Warn! Improper use of lithium-ion batteries can result in personal injury or fire!

  1. When charging the battery, pay attention to ensure that the polarity is correct, and do not reverse the charging of the battery;
  2. Do not expose the battery to adverse environments, such as extreme temperatures, deep cycling, frequent overcharge/overdischarge;
  3. If you find that the battery is abnormal, please stop using it immediately and report it to a professional for treatment;
  4. Ensure that batteries and battery management systems are kept away from dangerous goods or dangerous materials;
  5. It isforbidden to short-circuit the battery;
  6. It is forbidden to burn or destroy the battery, which may cause the release or burning of harmful gases;
  7. Do not disassemble, squeeze, pierce or burn.
  8. Rain is prohibited;
  9. It is forbidden to be directly exposed to sunlight;
  10. Prohibit exposure to temperatures above 60°C;
  11. It is forbidden to discard the battery in the garbage;
  12. It is forbidden to use other types of batteries in series or in parallel with lithium-ion batteries;
  13. It is forbidden to use new and old batteries (groups) in series or in parallel.

Product Liability

Consumers must strictly abide by the requirements of this product specification to use this product. Misuse may lead to serious accidents.The company is not responsible for any accidents caused by the operation and use that are not strictly in accordance with this product specification.The company reserves the right to change the contents of this specification without prior notice; the final interpretation right of this information belongs to the company.

  • ProductName: 48V100Ah Lithium Battery
  • ProductModel: SG48100P
  • ProductSpecifications: 51.2V 100Ah
  • CompilationDate: 2022-12-12

www.sungoldpower.com

References

Documents / Resouces

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