Thumper Fab Tf030701 Nerf Rail Rock Sliders Instruction Manual

Thumper Fab Tf030701 Nerf Rail Rock Sliders Instruction Manual

THUMPER FAB logoNerf Rail Rock Sliders
Instruction Manual
P/N: TF030701, TF030702

PARTS

REFQTYPART DESCRIPTION
11Driver’s Side Nerf Rail
21Passenger’s Side Nerf Rail
33Driver’s Side Lower Mount Bracket
41Pass. Side Lower Mount Bracket
51Accent Panel Set (6 pieces)
68L Bolt with Flat Washer and Lock Nut
78Spacer
816#8-32 x 1/2” Button Socket Cap Screw
965.16”-18 x 1” Flat Socket Cap Screw

BEFORE YOU BEGIN
If you do not feel comfortable installing your Thumper Fab Bumper please see your nearest Polaris® Dealer for installation.

TOOLS REQUIRED

  • Wrench or Socket Set
  • T40 Screwdriver
  • Allen Wrench Set

THUMPER FAB TF030701 Nerf Rail Rock SlidersHardware for Driver’s Side Nerf Rail Pictured

INSTALLATION INSTRUCTIONS

  1. Remove the stock T40 bolts (seen below in green) using a T-40 screwdriver. There are 4 of these bolts on each side of the General.THUMPER FAB TF030701 Nerf Rail Rock Sliders - stock
  2. Slide the L bolts into the holes next to where you removed the T40 screws. Make note of the hole on the nonthreaded end of the L bolt.THUMPER FAB TF030701 Nerf Rail Rock Sliders - L bolts
  3. Slide bracket over the threaded end of the L bolts for the lower 3 holes on each side. Run the T-40 bolts through the hole into the bracket, then into the same hole you removed them from. Take care to note that the hole in the nonthreaded end of the L Bolt should be lined up with these holes. The T40 bolts will run from the bracket, through the original hole in the General, then into the hole in the L bolt. Once this has been done, use a flat washer and lock nut on the threaded end of the L Bolt to further secure the bracket. The nut should take a 3/4” wrench or socket.THUMPER FAB TF030701 Nerf Rail Rock Sliders - nut should
  4. For the upper mount hole on the rear end of the General on either side, there is no bracket but secure the L bolt using the T-40 bolt in the same manner as in step 3.THUMPER FAB TF030701 Nerf Rail Rock Sliders - upper mount
  5. Position nerf rails on the side of the General. Slide the upper rear mount bracket that is affixed to the nerf rail over the rear L bolt and secure it with a flat washer and lock nut.THUMPER FAB TF030701 Nerf Rail Rock Sliders - nerf rails
  6. To finish securing Nerf Rails, run the flat socket cap screws from the holes on the bottom of the nerf rails into the weld nuts on the lower mount brackets. Use a 3/16” Allen Wrench.THUMPER FAB TF030701 Nerf Rail Rock Sliders - finish securing
  7. Mount the accent panels using the #8-32 x 1/2” button head screws. Use a 3/32” Allen wrench.THUMPER FAB TF030701 Nerf Rail Rock Sliders - button head screws

THUMPER FAB TF030701 Nerf Rail Rock Sliders - fundamentallyNOTES FOR GENERAL 2-SEAT INSTALLATION
For the 2 Seat version of the Nerf Rails, installation is fundamentally the same. However, there will only be two lower mount brackets on each side, and only the logo cover plate and one step plate per side.THUMPER FAB TF030701 Nerf Rail Rock Sliders - Seat version

THUMPER FAB logoP/N: TF030701, TF030702
POLARIS GENERAL NERF RAILS

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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